Owner's Manual. Model: LG-40-3PT-12V ( ) (40 Gallon, 12 Volt, 3 Point Sprayer w/7-nozzle Boom Assembly) Technical Specifications.

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Transcription:

Owner's Manual Model: LG-0-PT-V (508) (0 Gallon, Volt, Point Sprayer w/7-nozzle Boom Assembly) Technical Specifications - 7 Nozzle Boom Assembly, 0" Spray Coverage - Volt / 60 p.s.i. /. g.p.m. / 8 Amp Diaphragm Pump - Deluxe Pistol-Grip Handgun w/5 Feet of /8" Hose - Bypass (Recirculation) Line Assembly Most of the sprayer has been assembled at the factory. Join the center boom member to the carrier frame with the () u-bolts and () whiz nuts provided. Make sure the outer boom members fold 'backwards'. See exploded view later in this manual for reference. Attach the boom feeder hose to the boom. Secure in place with a hose clamp provided. Testing the Sprayer Attach the unit to the tractor's -point hitch. Open the tank lid and be sure the tank is clean and free of foreign material. Fill the tank about / full with plain water. NOTE: It is VERY important for you to test your sprayer with plain water before actual spraying is attempted. This will enable you to check the sprayer for leaks, without the possibility of losing any expensive chemicals. General Information Thank you for purchasing this product. The purpose of this manual is to assist you in operating and maintaining your - Point sprayer. Please read it carefully, as it furnishes information which will help you achieve years of trouble-free operation. Warranty/Parts/Service Products are warranted for one year from date of purchase against manufacturer or workmanship defects. Commercial users have a 0 day warranty. Your authorized dealer is the best source of replacement parts and service. To obtain prompt, efficient service, always remember to give the following information... Before starting, open the suction line valve. (located under the pump, on the lower side of the tank) Check for leaks. Open the valve for the boom. Make sure your pattern is sufficient. You may down-pressure the system by 'bypassing' solution back into the tank. This is achieved by opening the valve opposite of the boom valve. Regulating pressure is done in this manner. During the testing period, be sure to observe the spray pattern given by the spray nozzles. If there is any pattern distortion, it will be necessary to remove and clean the affected tips. Caution: Never use a metal object or other sharp item for cleaning a nozzle tip. It is better to use a nozzle brush (NOT wire brush) or compressed air for tip cleaning. - Correct Part Description and/or part number. - Model number/serial number of your sprayer. Part descriptions and part numbers can be obtained from the illustrated parts list section(s) of this manual. www.fimcoindustries.com Whenever you need parts or repair service, contact your distributor/dealer first. For warranty work, always take your 000 FIMCO Lane, P.O. Box 700, North Sioux City, SD 570 original sales slip, or other evidence of purchase date, to your Toll Free Phone: 800-8-007 : Toll Free Fax: 800--00 distributor/dealer. Form No. 66 [5008065 (0/0)] Printed in the U.S.A.

Rate Chart for (No. ) Spray Tip Gallons Per Acre - Based on Water No. Height (psi) (GPM) 5 7.5 0 0 0 50..7.0..8 0..0 0.5 8. 5. 5.6 7.. 0. 5..6.8.. 66... 6.6. Gallons Per 000 Sq. Ft. - Based on Water No. Height (psi) (GPM) 5 7.5 0 8"..0..8 Gallons Per 00 Sq. Ft. - Based on Water No. Height (psi) (GPM) 7.5 5 0 8" 8" Operation & Calibration The performance of any agricultural chemical depends upon the proper application The tips supplied as standard with the sprayer can be used for a wide variety of spraying applications. Other tip sizes are available for different coverages. The speed and pressure charts shown indicate the rates can be changed considerably by changing speed and pressure. The nozzles on the boom will spray a 0" wide swath. The proper nozzle height is 7" to 0" above the object being sprayed. Check the spray patterns. Each nozzle should overlap the next nozzle approximately 0%. The pumping system draws solution from the tank, through the strainer/filter, and to the pump. The pump forces the solution under pressure to the handgun and/or boom nozzles. Open the handgun by squeezing the handle lever. Rotating the adjustable nozzle tip on the handgun will change the tip pattern from a straight stream to a cone pattern (finer mist). Conditions of weather and terrain must be considered when setting the sprayer. Do not spray on windy days. Protective clothing must be worn in some cases. Be sure to read the chemical label(s) correctly! WARNING: Some chemicals will damage the pump valves if allowed to soak untreated for a length of time. ALWAYS thoroughly flush the pump with water after use. DO NOT allow chemicals to sit in the pump for extended times of idleness. Follow the chemical manufacturer's instructions on disposal of all waste water from the sprayer. When you are ready to spray, mix chemicals as follows. Add the proper amount of water to the tank. Run the sprayer while adding chemical to the water. Do NOT spray through the boom at this time. This will allow the solution to return (or 'bypass') to the tank. The movement of solution through the bypass will aid in mixing the water and chemicals. You should now be ready to spray. 0 0 0 50..7.0..6.8..8.6.5.68..5.5.76.5 0..06.08.0 0.7.8.05.0 0.0.6.068.05 50..5.076.05.0.00.0.08...7. 5.6 6. 7. 8.8..6.8.0 0. 5. 5. 6.6.0...5.0.0.00.0.06.0.07.0.08.00.0.05 Speed Chart Time Required in seconds to travel a distance of: Speed in M.P.H. (Miles per Hour) 00 Ft. 00 Ft. 00 Ft..0.0 68 sec. 6 sec. 68 05 sec. 0.0 5 68.0 5.0 6.0 7 7 5 7.0.7 8.0.0 8.5 7.6 7 5 6 0.0 6.8 0 - Four things must be considered before spraying with the boom:. How much chemical must be mixed in the tank?. Rate of spray? (Gallons per Acre to be sprayed). What Pressure (p.s.i.) will be used?. Speed Traveled (m.p.h.) while spraying? - Refer to your chemical's label to determine the chemical mixture. - See the tip chart to determine the pressure to be used. The chart will also show the speed used when spraying. - If the towing vehicle does not have a speedometer, speed can be determined as per the directions. Determining the proper speed of the pulling vehicle can be done by marking off 00, 00, & 00 feet. The speed chart indicates the number of seconds it takes to travel the distances. Set the throttle and with a running start, travel the distances. Adjust the throttle until you travel the distances in the number of seconds indicated by the speed chart. Once you have reached the throttle setting needed, mark the throttle location so you can stop and go again, returning to the same speed. Add water and proper amount of chemical to the tank and drive to the starting place for spraying. Once you know how much you are going to spray, then determine (from the tip chart) the spraying pressure (PSI), and the spraying speed (). The pressure can be set by running the sprayer with the boom nozzles 'on', and then adjusting the relief valve until the gauge reads the desired pressure. Notice that the pressure will go up when the boom line is shut off. This is normal, and the pressure will return as before when you open the boom line. When selecting pressure from the tip chart, it is a good idea to try for the 0 or 0 p.s.i. range as this allows an excellent nozzle pattern. Spraying at 0 p.s.i. begins to break up the pattern, and at 0 p.s.i. you may notice some drift. Page

After Spraying After use, fill the sprayer tank part way with water. Start the sprayer, and allow the clear water to be pumped through the plumbing system and out through the spray nozzles. Refill the tank about half full with plain water and use FIMCO Tank Neutralizer and Cleaner, and repeat cleaning instructions above. Flush the entire sprayer with the neutralizing/cleaning agent, then flush out one more time with plain water. Follow the chemical manufacturer's disposal instructions of all wash or rinsing water. For the boom, (if applicable) remove the tips and screens from the nozzle assemblies. Wash these items out thoroughly. Blow the orifice clean and dry. If the orifice remains clogged, clean it with a fine bristle (NOT WIRE) brush, or with a toothpick. Do not damage the orifice. Water rinse and dry the tips before storing. Winter Storage Drain all water out of your sprayer, paying special attention to the pump, handgun, and valve(s). These items are especially prone to damage from chemicals and freezing weather. The sprayer should be winterized before storage by pumping a solution of RV antifreeze through the entire plumbing system. This antifreeze solution should remain in the plumbing system during the winter months. When spring time comes and you are preparing your sprayer for the spray season, rinse the entire plumbing system out, clearing the lines of the antifreeze solution. Proper care and maintenance will prolong the life of your sprayer. WARNING: Some chemicals will damage the pump valves if allowed to soak untreated for a length of time! ALWAYS flush the pump as instructed after each use. Item No... 5. 5. Part Number 55705 56880 56887 5688 5570 008-000 56888 55707 5050 Qty Description 7.5 Amp Mini Fuse Check Valve Kit (w/o-ring) Upper Housing Assembly Plunger Kit Pressure Switch Assembly Pkg. () Clips (Port Fitting) Diaphragm/Cam/Bearing Kit Rocker Switch Mounting Feet (Pkg of ) #57570 Pump ( Volt, 8 Amp,. gpm, 60 psi) List Price..5.5 7..5. 8. 6..... "B" "A" 5. 5. Troubleshooting the. g.p.m. Pump: Pump will NOT run: - Check inline fuse on the wires on the pump. If blown, replace with new fuse. - Make sure BOTH on/off switches are in the 'on' (-) position. - Make sure you volt source (battery) is fully charged. - Insure a tight connection at the battery clips. Fittings with an asterisk () by them, come together in a bag, part #7778 () 5688 - /" MNPT () 5688 - /" Hose Barb () 56886 - /8" Hose Barb If none of the above will work, try pulling wire terminal "A" off of the spade terminal of the pressure switch, and cross it over and touch terminal "B". (You will need to remove the pressure switch cap before doing this) If your pump runs when you do this, you know you will need to replace your pressure switch. Another thing you can try is to take apart the switch box on the lead wire assembly (#57) with the () phillips head screws, and 'hot-wire' it together. Take the () wires that are screwed to the rocker switch, off of the switch and twist them together. This will insure you are getting the full volts to the pump. If your pump runs after doing this, you will know that your lead wire assembly needs to be replaced. Pump runs, but does not prime: - Check line strainer (screen) at the inlet location, at the tank. You will need to unscrew the knurled nut to access this screen. (see exploded view later in this manual) The ON/OFF valve should be closed while performing this, to insure you do not lose any solution. Periodically take the screen at this location out and clean it. - Make sure the bypass line valve is closed, to allow the pressure to build up in your system. - Unscrew the head portion of your pump and remove the check valve assembly from inside. You need to make sure the O-Ring comes out with this piece as well. (See the exploded view to help identify these components) These pieces can be cleaned which, in most cases, will help restore some, if not most, of your prime. Soak this check valve in a solution of hot water & a good quality brand of dishsoap. A little bit of 'scrubbing' with perhaps an old toothbrush may be required to actually break up any build-up that may be on the check valve. Rinse off the pieces and replace them back into your pump. Reassemble the pump. Hook it back up and test. Page

.. Exploded View: LG-0-PT-V (508) 7. 8 6 A 0.7 0.6 0. 0. 0.5. 6. 0..7.. 0. 0. 0.8 0.0 0. 7 7 0. 0. 0. 0.6.. 0.5 DETAIL D (Typ. xs) 0.7 5 6. 6. 6. 6. 5 5.5 5. 5.6 5. 0 5. 5.5 8....6..6..5.5.6..6..6..6.5.6. DETAIL B.5..5..5..5.5.5. DETAIL C 5. 5.7 DETAIL A.7 Unit Dimensions.5 Page.8

Parts List: LG-0-PT-V (508) Item No Part Number Qty Description List Price 500607 5/6"-8 Hex Whiz (Flange) Locknut.5 506066 Garden Hose Washer.0 5005 Hose, /8"- Brd. x 5 Ft. 7.5 500 Hose, /"- Brd. x 0".77 5 5008 Hose /"- Brd. x 6".0 6 505 Square U-Bolt, 5/6" x 5/6" x 7/8". 7 505 5/6"-8 x 5/8" Flange Lock Screw.5 8 50877 Gauge Mount Bracket (. Pump).5 505 6 Hose Clamp (/8"-/").6 0 50560 Nylon Elbow Assembly, /6" U.N.F. x /" HB.5 50588 5" Lid (NO Lanyard) 0.50 50 LIFT ARM PIN CAT. 5767 #0- x 5/8" Phillips Truss Head Machine Screw.5 57 #0- x /" Phillips Truss Head Machine Screw.5 5 567007 Gauge, 0-00 p.s.i. 6.5 6 5677 0 Gallon Tank (New Style) 05.00 7 575 Handgun w/x-6 Tip.5 8 577 Drain Plug Cap, Tether, and Washer Assembly.5 57 Lead Wire Assembly (w/switch), 6". 0 57507 Boom Sub-Assembly (7-Nozzle) 5.00 0. 50060 /8"-6 Hex Locknut.5 0. 500607 5/6"-8 Hex Whiz (Flange) Locknut.5 0. 50065 /8"-6 Flange Locknut (Grade F).5 0. 505 Square U-Bolt, 5/6" x 5/6" x 7/8". 0.5 5758 Center Boom Weldment (BK-70).06 0.6 575 Outer Boom Weldment. 0.7 506 Square Cap, Black ( /" Square Tube).6 0.8 508 Extension Spring 5.50 0. 50860 Boom Retainer Bracket.60 0.0 500605 /8"-6 Hex Nut.5 0. 50600 8 Flatwasher, /8".5 0. 5056 H.H.C.S., /8"-6 X /".8 57555 Harness Assembly (BK-70) 8.5. 50007 Hose, /"- Brd. x ".. 5006 Hose, /"- Brd. x /8".67. 500 Hose, /"- Brd. x 0".77. 505 Hose Clamp (/8"-/").6.5 575067 Standard "ELL" Nozzle Sub-Assembly 8.58.5. 50560 Nylon Elbow Assembly, /6" U.N.F. x /" HB.5.5. 560 50 Mesh Nozzle Strainer, Red..5. 50605 Nylon Nozzle Cap, /6" U.N.F. Thread..5. 5776 /" Square Boom Nozzle Clamp (BC).66.5.5 50865 Flat Spray Tip, Yellow.8.5.6 5857 Nylon Standard Flat Tip, 80 Degree, Yellow.7.6 575068 5 Standard "Tee" Nozzle Sub-Assembly 8.58.6. 5776 /" Square Boom Nozzle Clamp (BC).66.6. 560 50 Mesh Nozzle Strainer, Red..6. 50605 Nylon Nozzle Cap, /6" U.N.F. Thread..6. 505607 Nylon Tee, /6" U.N.F. x /" HB-/" HB.6.6.5 50865 Flat Spray Tip, Yellow.8.7 508600 Nylon Hose Tee, /" HB.06. 50506 Handgun Clip, for Blow-Molded Tanks.5. 57 #0- x /8" Phillips Round Head Machine Screw.5 57550 Bottom Valve Sub-Assembly 8.65. 5008 Nylon Street Elbow, /" MNPT x /" FNPT.07. 50050 Nylon Adapter, /" MNPT x /" MGHT.78. 50 Dual-Shut-Off Y-Valve, /" GHT.8. 506066 Garden Hose Washer.0.5 50 Nylon Swivel, /" Flat Seat Hose Barb.56.6 5006055 Nylon Swivel Nut, /" FGHT.6 57570 Gold Series. g.p.m. Pump.00 5 57577 Intake Sub-Assembly. 5. 588 Nylon Shut-Off Valve. 5. 50060 Poly Knurled Swivel Nut, /" FGHT.70 5. 5000 Hose, /"- Brd. x ".8 5. 5688 Port Kit Fitting, /" Hose Barb. 5.5 505 Hose Clamp (/8"-/").6 5.6 56 Strainer, " Filter Washer. 5.7 56 Swivel Elbow, /" Hose Barb.0 6 5757 Gauge Sub-Assembly 5. 6. 5000 Port Kit Elbow, /" FNPT.7 6. 5005 Nylon Close Nipple, /" MNPT.6 6. 500 Nylon Tee, /" FNPT w//" Port (Gauge).0 6. 506706 Nylon Fitting, /" MNPT x /8" HB.50 7 575766 0 Gallon -Point Carrier (Red) (List Prices are Subject to Change) Page 5