Mobile Crushing and Screening Units Wheeled-range A world leader in construction
INTRODUCTION CONTENTS Wheeled-range mobiles The Sandvik range of wheel mounted semi-mobile crushing and screening units are stable, highly productive and possess inherent flexibility of operation. Often combining screening and crushing in one productive unit, they represent a full production system that is aimed at minimizing environmental impact, and operating in the most cost effective manner. They can be inter-locked, or operate as independent units to produce a range of fractions, with certain models being capable of independently producing three or four different fractions plus fines. Contents UH421 Cone Crusher and Screening Unit 3. UH320 Cone Crusher and Screening Unit 5. UV320 Impact Crusher and Screening Unit 7. UF320 Screening Unit 9. Technical Specifications 11. Wheeled Unit Options 13. Aftersales Support 15. Mobile Crushing and Screening Range 17. These screening and crushing systems combine Sandvik state of the art crushers and screens in a wheeled transport system that allows rapid site to site transport, but presents customers with levels of productivity normally found in purely static operations. PAGE 1 PAGE 2
UH421 CONE CRUSHER AND SCREENING UNIT UH421 Cone Crusher and Screening Unit The UH421 is an integrated mobile cone crusher and triple deck screening system. The combination of state of the art Sandvik CH440 cone crusher and Sandvik triple deck screening, combines maximum mobility and flexibility of operation, with high productivity married to high quality material production. All of this powered via electric operation for minimal environmental impact. The UH421 has proved suitable for: Aggregate Production Surface Mining Quarried rock Features and values Simple, trouble free and safe operation is ensured due to automatic continuous monitoring of the production process by the in-built intelligent control system ASRi. The cone unit fitted is the iconic Sandvik CH440 cone crusher that can be fitted with a wide range of mantels and settings for different applications. A user friendly display control panel provides a full control interface of the process that presents the operator with continuous information about current and historical production, facilitating troubleshooting and minimizing operational disturbances. Can be used as a primary, secondary or tertiary crushing and screening unit. Many process alternatives are possible, with closed circuit operation for the highest quality of end product. Fitted with two onboard screens: the Sandvik SS1013H for removing natural fines material and the Sandvik SS1433 triple deck product screen. Both screens are highly efficient heavy duty free-fall type of screens possessing high capacity capabilities. Full operator training and machine commissioning are an integral part of the machine delivery. Global aftermarket support with standard stock parts to ensure minimum machine down time. The UH421 is electrically operated which minimizes the environmental impact, while operating on cost effective energy directly from the mains supply. With environmental concerns at the heart of the unit, the UH421 is sealed for maximum dust elimination, including a dust filter. Maximized onboard safety with easy access for maintenance and inspections. PAGE 3
UH320 CONE CRUSHER AND SCREENING UNIT UH320 Cone Crusher and Screening Unit The UH320 is an integrated mobile cone crusher and three-way split screening system. The combination of state of the art Sandvik CH430 cone crusher, and three-way split screening capability, combines maximum mobility, flexibility of operation, with high productivity married to high quality material production. Purpose designed for the Global aggregates industry, this giant of the screening and crushing world is able to combine its world class performance, with maximum efficiency, for economical operation. The UH320 has proved suitable for: Aggregate Production Surface Mining Quarried rock Features and values Utilizing the very latest in Sandvik screening technology, the SF1843, precision material screening is undertaken at production rates that match the leading crushers, but is able to produce three sized and one oversize product. The highly efficient screening unit allows an extremely accurate end product to be produced. With the Flex version it is possible to fine tune the already calibrated end product. The unit is fitted with the Sandvik CH430 cone crusher that can be fitted with a wide range of mantels and settings for different applications. Additionally, the unit may be used to produce four products when used purely in a screening mode. May be used as a tertiary crushing and screening unit, or primary in natural sand and gravel operations. Possesses many process alternatives, with closed circuit for highest quality end-product. The screen unit is fitted with a frequency inverter for feeder and conveyor for the coarsest product, and to provide step less regulation of feed rate and conveyor speed. Onboard intelligence system (ASRi) is available as an optional extra. Full operator training and machine commissioning are an integral part of the machine delivery. Global aftermarket support with standard stock parts to ensure minimum machine down time. The unit is powered by onboard electric motors that ensure efficient and economic operation and also to minimize environmental impact. PAGE 5
UV320 IMPACT CRUSHER AND SCREENING UNIT UV320 Impact Crusher and Screening Unit The UV320 is an integrated Vertical Shaft Impact crusher and three-way split screening system, designed for the production of premium shaped aggregates for the concrete and asphalt industries. The combination of state of the art Sandvik CV117 crusher and Sandvik three-way split screening technology combines maximum mobility and flexibility of operation, with high productivity - all married to high quality material production. Purpose designed for the Global aggregates industry, this giant of the screening and crushing world is able to combine its world class performance, with maximum efficiency, for economical operation. The UV320 has proved suitable for: Aggregate Production Surface Mining Quarried rock Features and values Capable of processing aggregates at class leading rates of production in even the most hostile of operating conditions and simultaneously producing three accurately sized products from source material. The unit is fitted with the iconic Sandvik CV117 crusher that is renowned for its cubical properties. Additionally, the unit may be used to produce four products when used purely in screening mode. High reduction rates are achievable with the CV117 crusher which operates with the unique Bi-Flow system. May be used as a tertiary crushing and screening unit, or primary in natural sand and gravel applications. Possesses many process alternatives, with closed circuit for highest quality end product. The Flex version is capable of fine tuning the already calibrated end product. The screen unit is fitted with a frequency inverter for feeder and conveyor for dealing with even the coarsest product, and to provide step less regulation of feed rate and conveyor speed. Full operator training and machine commissioning are an integral part of the machine delivery. Global aftermarket support with standard stock parts to ensure minimum machine down time. The unit is powered by onboard electric motors that ensure efficient and economic operation and also minimize environmental impact. PAGE 7
UF320 SCREENING UNIT UF320 Screening Unit The UF320 is a mobile, wheel mounted triple deck screening system. Combining tried and trusted classic design with state of the art Sandvik screening technology, this machine combines maximum mobility, flexibility of operation, with high productivity married to high quality material production. All of this powered via electric operation for minimal environmental impact. The UF320 has proved suitable for: Aggregate Production Surface Mining Quarried rock Features and values Able to produce three accurately sized products, plus oversize, with the Sandvik SF1843 classifying screen. The Sandvik SF1843 is a highly efficient screen with emphasis on producing a high quality end product. Easily moved within the site, or from site to site (local travel regulations permitting) and can be readily made operational within ten minutes of arrival. The screen unit is fitted with a frequency inverter for feeder and conveyor for dealing with even the coarsest product and to provide step less regulation of feed rate and conveyor speed. Full operator training and machine commissioning are an integral part of the machine delivery. Global aftermarket support with standard stock parts to ensure minimum machine down time. The UF320 is electrically operated which minimizes the environmental impact, while operating on cost effective energy directly from the mains supply. Optional onboard genset for independent power supply. PAGE 9
TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS Technical Specifications Key specifications UH421 Unit UV320 Direct Unit UV320 Flex Unit Equipment CH440 / SS1433 CV117 / SF1843 CV117 / SF1843 Max feed size 210 mm (8 in) - - Capacity up to 300 mtph (331 stph) - - Total weight 53.0 t (58.4 st) 42.0 t (46.3 st) 44.0 t (48.5 st) Operation dimensions Length 19.0 m (62.3 ft) 17.7 m (58.1 ft) 22.0 m (72.2 ft) Width 3.0 m (9.8 ft) 14.2 m (46.6 ft) 16.0 m (52.5 ft) Height 5.6 m (18.4 ft) 4.4 m (14.4 ft) 5.2 m (17.1 ft) Transport dimensions Length 18.6 m (61.0 ft) 17.7 m (58.1 ft) 17.7 m (58.1 ft) Width 3.0 m (9.8 ft) 3.0 m (9.8 ft) 3.0 m (9.8 ft) Height 4.4 m (14.4 ft) 4.4 m (14.4 ft) 4.4 m (14.4 ft) Technical Specifications Key specifications Equipment Max feed size - Capacity up to - Weight Operation dimensions Length Width Height Transport dimensions Length Width Height UF320 Screen SF1843 29.0 t (32.0 st) 20.5 m (67.3 ft) 14.2 m (46.6 ft) 5.2 m (17.1 ft) 16.5 m (54.1 ft) 3.0 m (9.8 ft) 4.3 m (14.1 ft) Key specifications UH320 Classic Unit UH320 Comfort Unit UH320 Flex Unit Equipment CH430 / SF1843 CH430 / SF1843 CH430 / SF1843 Max feed size 160 mm (6 in) 160 mm (6 in) 160 mm (6 in) Capacity up to - - - Weight 46.5 t (51.3 st) 46.5 t (51.3 st) 48.5 t (53.5 st) Operation dimensions Length 22.0 m (72.2 ft) 22.0 m (72.2 ft) 22.0 m (72.2 ft) Width 16.0 m (52.5 ft) 16.0 m (52.5 ft) 16.0 m (52.5 ft) Height 5.2 m (17.1 ft) 5.2 m (17.1 ft) 5.2 m (17.1 ft) Transport dimensions Length 17.85 m (58.6 ft) 17.7 m (58.1 ft) 17.85 m (58.6 ft) Width 3.0 m (9.8 ft) 3.0 m (9.8 ft) 3.0 m (9.8 ft) Height 4.4 m (14.4 ft) 4.4 m (14.4 ft) 4.4 m (14.4 ft) PAGE 11 PAGE 12
WHEELED UNIT OPTIONS WHEELED UNIT OPTIONS Wheeled Unit Options Wheeled Unit Options UH421 UV320 Direct UV320 Flex UH320 Classic Feed hopper with tippable grizzly Alternative feed hopper without tippable grizzly (reduced transport weight with 1500kg) Freestanding feed station with tippable grizzly Transport trestle for feed station Product conveyor B6-12 m x 800 mm (separately transported) Belt scale for product conveyor B6 Product conveyor B5-12 m x 800 mm (separately transported) Belt scale for product conveyor B5 Belt scale for the feed conveyor Conveyor B1 18,5 m x 800 mm with metal detector. Used together with freestanding feed station (RM 3) NF-conveyor 9 m x 500 mm NF screen UH320 Direct Heating for the crusher oil incl. 6kVA genset Diesel heater for lubrication oil Transformer Trafo 7 KVA for extra power 3 x 10A, 1 x 16A Synthetic oil (crusher Mireta 150 and hydroset tank Mireta 68) Welded lifting lugs on the chassie for shipping Quick-connection pack for power connection. Type Cavotec including 20 m cable Alternative power connection arrangement without Cavotec quick-connection package Registration inspection of the unit with corresponding documentation (for Sweden only) Cable set to be used when the customer uses his own NF-conveyor. Including harnesses, cables, speed sensor kit and emergency stop box Cable set to be used when the customer uses his own B5 conveyor. Including harnesses, cables, speed sensor kit and emergency stop box Cable set to be used when the customer uses his own B6 conveyor. Including harnesses, cables, speed sensor kit and emergency stop box UH320 Flex UF320 Screen Walkway behind product screen UH421 UV320 Direct UV320 Flex UH320 Classic UH320 Comfort Ball-deck beneath the third deck in the SF 1843 screen Electric heaters under the feed conveyor and the conveyor for the finest fraction Electrical heating system for feeder bottom and feed hopper Dust collector, mounted above rear conveyor Floodlights on illumination mast Control voltage 110 V Start siren Overband magnet for feed conveyor Metaldector on conveyor 5 ASRi Heating system for diesel generator Excluding feed station Genset 105 kva Extra hydraulic leg (2 pcs) Note. Option Available as standard UH320 Flex UF320 Screen Note. Option Available as standard PAGE 13 PAGE 14
AFTERSALES SUPPORT Aftersales support At Sandvik, we believe that the sale of our machinery is the beginning of our relationship with our customers not the end. State of the art mobile crushing and screening systems require the very best in after sales support. Here at Sandvik we don t just make the most innovative, versatile and productive crushing and screening systems in the world - we have also invested in the most comprehensive customer support operation in the industry. The combined experience of Sandvik Parts Support team adds up to hundreds of years and ensures that you, the customer, receive the very best parts support service that the industry can offer. The in-house trained Sandvik service and technical engineering team offer bespoke customer solutions which are the envy of the crushing and screening world. Your initial purchase is only the beginning of a unique partnership with Sandvik. Our service team is here to help and guide you, and to support your needs throughout the long profitable lifetime of your machines. Sandvik s global network of after sales, and service engineers, use the very latest technology, and by working in conjunction with our global dealership network they ensure help is always at hand. When you purchase a world leading Sandvik mobile crusher or screen, you know you ll get a lifetime of the best aftermarket care there is. PAGE 15
MOBILE CRUSHING AND SCREENING RANGE Mobile Crushing and Screening Range In the spring of 2007 Sandvik acquired two manufacturers of mobile crushing and screening equipment - Extec Screens and Crushers Ltd, and Fintec Crushing and Screening Ltd. As leaders in the design and manufacture of mobile crushing and screening equipment, Extec and Fintec complement Sandvik s customer offering with mid-size and light equipment, thereby positioning Sandvik as a market leading supplier in a rapidly growing industry. Sandvik now offers a wide range of light, medium and heavy mobile crushing, screening and scalping solutions for quarrying, recycling, demolition, contracting and mining applications. Our mobile units meet the very highest specifications for mobility, both on site and on road transportation. Fully tracked, they are compact, highly productive, and offer the very highest levels of performance - either as standalone units or in conjunction with other members of the range. Jaw crusher Cone crusher MID-RANGE MOBILES Impact crusher Screen Scalper QJ340 QH330 QI430 QA450 QE440 QJ330 QI340 QA440 QE340 QJ240 QA430 QE330 QA340 QA331 QA240 QA140 QE140 HEAVY-RANGE MOBILES Jaw crusher Cone crusher Screen Scalper UJ640 UH640 QA450 QE440 UJ540 UH440i QA440 UJ440i US440i UJ440E PAGE 17
Sandvik is a high-technology engineering group with world-leading positions in selected areas tools for metal working, advanced materials technology, and mining and construction. We are represented in 130 countries. Sandvik Construction is a business area within the Sandvik Group providing solutions for virtually any construction industry application encompassing such diverse businesses as surface rock quarrying, tunneling, excavation, demolition, road building, recycling and civil engineering. The range of products includes rock tools, drilling rigs, breakers, bulk-materials handling and crushing and screening machinery. www.construction.sandvik.com The units depicted show all options currently available, and the colour scheme reflects the eventual scheme to be used. Current models may differ from those featured in this brochure. Please contact Sandvik to clarify specification and options. The material in this brochure is of general application for information and guidance only, and no representation or warranty is made or given by the manufacturer that its products will be suitable for a customer s particular purpose and enquiry should always be made of the manufacturer to ensure such suitability. Whilst reasonable efforts have been made in the preparation of this document to ensure its accuracy. The manufacturer assumes no liability resulting from errors or omissions in this document, or from the use or interpretation of the information contained herein. The manufacturer reserves the right to make changes to the information in this brochure and the product design without reservation and without notification to users. B5-427 ENG Sandvik Mining and Construction Oy 2011 SANDVIK is a registered trademark owned by Sandvik Intellectual Property AB in Sweden and other countries