TRANSMISSION PARTS BOOK SS-6, SS-636, SS-836 SS-8, SS-08 DATE: 7-3-96 CLARK 8000 SERIES INTERMEDIATE DROP BARAGA PRODUCTS, INC. 55 N. Superior Ave. Baraga, MI 9908-08 Ph. (906) 353-6675 Fax (906) 353-75J
INDEX S 3 5 6 7 8 9 0 3 5 6 DESCRIPTION CONVERTER HOUSING I CASE & COVER TURBINE SHAFT & STATOR SUPPORT DRIVE PLATE GROUP MODULATOR VALVE ASSEMBLY DISC PARKING BRAKE GROUP HYDRAULIC CONTROL VALVE ASSEMBLY CHARGING PUMP & FILTER GROUP OUTPUT SHAFT GROUP 3rd SHAFT CLUTCH GROUP LOW SPEED SHAFT GROUP REVERSE & nd SHAFT GROUP REVERSE IDLER GROUP FORWARD SHAFT GROUP CHARGING PUMP DRIVE GROUP AUXILIARY PUMP DRIVE GROUP TORQUE CONVERTER ASSEMBLY GROUP Pl-03 Pl-033 Pl-03 Pl-035 P-35 Pl-037 Pl-038 Pl-039 Pl-00 Pl-0 Pl-0 Pl-03 Pl-0 Pl-05 Pl-06 Pl-07
0 \ / J~ -~""".,",/ CONVERTER HOUSING I CASE & COVER Pl-03
ITEM ---- ------------ 7-6-0 7-6-05 3 7-6-60 7-6-07 5 6 7-6-08 7-6-09 7 8 7-6- 7-6-0 9 0 7-6-08 7-6-6 7-6-0 7-6-6 3 7-6-63 7-6-30 5 7-6-6 6 7-6-0 7 7-6-6 8 7-6-0 9 7-6-33 0 7-6-65 7-6-66 7-6-37 3 7-6-67 7-6- 5 7-6-0 6 7-6- 7 8 7-6-5 7-6-68 9 7-6-7 30 7-6- 3 7-6-0 3 7-6- 33 7-6-3 3 7-6-0 35 7-6-3 36 7-6-69 37 38 39 7-6-7 7-6-0 0 7-6- 7-6-08 7-6-07 3 7-6- 7-6-3 5 7-6- 6 7-6-5 7 7-6-6 8 7-6-7 9 7-6-8 50 7-6-70 5 7-6-7 DESCRIPTION REQD --------------------------------- ---- PIPE PLUG BREATHER I AIR HOUSING.ASSEMBLY I CONVERTER PIPE PLUG PIPE PLUG SLEEVE I CONVERTER HOUSING SLEEVE I TUBE O-RING PIPE PLUG REAR COVER LOCKWASHER 0 SCREW 0 CAP I BEARING PLUG SCREW 0 LOCKWASHER 0 GASKET PIPE PLUG DRAIN PLUG I MAGNETIC PIPR PLUG TUBE I CLUTCH LUBE O-RING SUCTION TUBE ASSEMBLY TUBE SLEEVE O-RING LOCKWASHER SCREW GASKET DOWEL PIN TUBE SLEEVE O-RING O-RING TUBE I LOW SPEED CLUTCH PIPE PLUG PIPE PLUG TRANSMISSION CASE I See Note See Items 50 & 5 DOWEL PIN LOCKWASHER 6 SCREW 6 PIPE PLUG PIPE PLUG GASKET SCREEN ASSEMBLY LOCKWASHER SCREW TUBE O-RING TUBE CLIP TUBE ASSEMBLY DIPSTICK Pl-03 CONVERTER HOUSING I CASE & COVER A
8.. ~.e""-... /......"" 3 ITEM 3 5 6 7 8 9 0 3 DESCRIPTION ------------ --------------------------------- 7-6-5 RETAINING RING 7-6-6 TURBINE SHAFT 7-6-7 BEARING 7-6-8 WASHER 7-6-9 RING 7-6-50 PISTON RING 7-6-5 SNAP RING 7-6-5 STATOR SUPPORT 7-6-53 7-6-5 SCREW LOCKWASHER 7-6-55 SPRING 7-6-56 PISTON RING 7-6-57 OIL SEAL 7-6-58 OIL BAFFLE ASSEMBLY REQD 6 6 TURBINE SHAFT & STATOR SUPPORT P-033
ITEM ------------ 7-6-79 3 7-6-60 7-6-6 DESCRIPTION --------------------------------- DRIVEPLATE ASSEMBLY DRIVEPLATE / Included In Item RING SCREW & LOCKWASHER REOD 0 Pl-03 DRIVE PLATE GROUP 3
ITEM 3 5 6 7 8 9 0 DESCRIPTION ------------ --------------------------------- 7-6-6 MODULATOR VALVE ASSEMBLY 7-6-63 PIN / ACCUMULATOR 7-6-6 SPRING / ACCUMULATOR / INNER 7-6-65 SPRING / ACCUMULATOR / OUTER 7-6-66 SPRING / ACCUMULATOR / OUTER ACCUMULATOR VALVE / With Item ( ) 7-6-67 O-RING 7-6-68 STOP PLUG 7-6-69 SPRING REGULATOR SPOOL / With Item ( ) 7-6-70 GASKET REQD MODULATOR VALVE ASSEMBLY Pl-035
y----/ 7 ~~.300 Max Travel At Wearout Of Friction Material 6 5 ITEM ------------ 7-336-0 7-6-36 3 7-6-3 7-6-37 5 7-6-38 6 7-6-39 7 7-6-330 8 7-6-33 9 7-336-0 0 7-336- 7-336-09 7-336-08 3 7-336-07 7-336-05 5 7-336-06 6 7-336-0 7 7-336-0 8 7-336-03 9 7-336- DESCRIPTION --------------------------------- CALIPER ASSY (ITEMS 9 THRU 8) MOUNTING BRACKET ASSEMBLY BRAKE DISC (.50 MIN. THICKNESS) CAPSCREW CAPS CREW WASHER CAPSCREW NUT COTTER PIN CASTLE NUT WASHER LEVER CAM PUSH PIN BOLT CAM SIDE CASTING PAD, HOLDER, SPRING ASSEMBLY CARRIER SIDE SUB-ASSEMBLY RELINING KIT I DISC BRAKE REQD REF 6 3 REF Pl-35 DISC PARKING BRAKE GROUP 5
0--.. ~/ ~ ~ 3 ~ (9 5 ~---I ~7 I 9 /" -,"8 9 ~0 ~--- /~~V HYDRAULIC DECLUTCH 6 HYDRAULIC CONTROL VALVE ASSY Pl-037
ITEM DESCRIPTION REQD ---- ------------ --------------------------------- ---- 7-6-83 HYDRAULIC ACTUATOR 7-6-8 O-RING 3 7-6-85 SPRING SPRING RETAINER PIN wi ITEM 3 5 7-6-86 PISTON SEAL 6 7-6-87 PISTON 7 7-6-88 RING ASSEMBLY 8 7-6-89 SPOOL & PLUG ASSEMBLY 9 7-6-90 PLUG 0 7-6-9 SEAL 7-6-9 PLUG 3 7-6-93 CONTROL VALVE HOUSING ASSY 3 7-6-9 SPOOL STOP 7-6-95 PIN 5 7-6-96 NEUTRAL SWITCH 6 7-6-9 SPOOL STOP 7 7-6-9 SEAL 8 7-6-97 FOR-REV VALVE SPOOL 9 7-6-98 VALVE SPOOL 0 7-6-36 SPRING 7-6-00 CAPS CREW 9 7-6-5 LOCKWASHER 9 3 7-6-37 CONTROL VALVE ASSEMBLY 7-6-300 GASKET 5 7-6-03 BALL I DETENT 6 7-6-0 SPRING I DETENT Pl-037 HYDRAULIC CONTROL VALVE ASSY 6A
ITEM 3 5 6 7 8 9 0 DESCRIPTION ------------ --------------------------------- 7-6-05 STUD I PUMP MOUNT 7-6-06 STUD I PUMP MOUNT 7-6-07 GASKET 7-6- O-RING 7-6-08 CHARGING PUMP ASSEMBLY 7-6-0 LOCKWASHER 7-6-09 CAPSCREW 7-6-0 CAPSCREW 7-6- NUT 7-6-30 FILTER REQD 5 7 CHARGING PUMP, FILTER GROUP P-038
NOTES 7A
8 OUTPUT SHAFT GROUP --- Pl-039
ITEM ---- ------------ 7-6-30 7-6-303 3 7-6-30 7-6-305 5 7-6-306 6 7-6-307 7 7-6-308 8 7-6-309 9 7-6-30 0 7-6-9 7-6-6 7-6-3 3 7-6-3 7-6-5 5 7-6-33 6 7-6-3 7 7-6-3 8 9 7-6- 0 7-6-5 3 7-6-6 7-6-7 5 7-6-8 6 7-6-3 7 7-6-35 8 7-6-30 9 7-6-9 30 7-6-8 3 7-6-7 3 7-6-55 33 7-6-39 DESCRIPTION --------------------------------- NUT I FLANGE WASHER O-RING OIL SEAL RETAINER RING BEARING RETAINER RING SHAFT I DISCONNECT DRIVE COUPLING RETAINING RING BEARING BUSHING OUTPUT SHAFT & BUSHING ASSEMBLY SPACER GEAR (8T) SPACER BEARING Not Used On This Model OIL SEAL STUD Not Used On This Model See Item 3 LOCKWASHER NUT O-RING WASHER FLANGE NUT SPACER O-RING O-RING CAP I BEARING BRAKE FLANGE OUTPUT FLANGE REQD ---- Pl-039 OUTPUT SHAFT GROUP SA
9 3rd SHAFT CLUTCH GROUP Pl-00
ITEM DESCRIPTION REQD ---- ------------ --------------------------------- ---- 7-6-9 STUD 7-6-33 BEARING 3 7-6-7 RETAINING RING 7-6-9 GASKET 5 7-6-93 CAP I BEARING 6 7-6-5 LOCKWASHER 7 7-6-9 NUT 8 7-6-95 DRUM & HUB I CLUTCH SHAFT 9 7-6- PISTON RING 0 7-6-5 PISTON RING 7-6-6 CLUTCH PISTON ASSEMBLY 7-6-7 DISC I OUTER 6 3 7-6-8 DISC I INNER 6 7-6-9 DISC I BACKING PLATE 5 7-6-50 SNAP RING 6 7-6-70 RING 7 7-6-5 SPRING 8 7-6-5 RETAINER I SPRING 9 7-6-53 SNAP RING 0 7-6-96 BEARING I PILOT 7-6-0 RETAINER RING 7-6-5 RETAINING RING 3 7-6-38 GEAR I 3rd Pl-00 3rd SHAFT CLUTCH GROUP 9A
0 LOW SPEED SHAFT GROUP Pl-0
ITEM DESCRIPTION REQD ---- ------------ --------------------------------- ---- 7-6-6 BEARING 7-6-6 SPACER 3 7-6-56 BEARING 7-6-63 RING 5 7-6-6 SPACER 6 7-6-63 RING 7 7-6-56 BEARING 8 7-6-65 RETAINING RING 9 7-6-53 SNAP RING 0 7-6-5 RETAINER I SPRING 7-6-5 SPRING 7-6-50 SNAP RING 3 7-6-9 DISC I BACKING PLATE 7-6-66 DISC I INNER 8 5 7-6-7 DISC I OUTER 8 6 7-6-67 PISTON I CLUTCH 7 7-6-5 SEAL 8 7-6- SEAL 9 7-6-90 SHAFT & DRUM I LOW CLUTCH 0 7-6-69 BEARING 7-6-8 WASHER 7-6-65 RETAINING RING 3 7-6-70 PISTON RING 7-6-7 O-RING 5 7-6- STUD 6 7-6-0 LOCKWASHER 7 7-6- NUT 8 7-6-73 O-RING 9 7-6-37 GEAR 30 7-6-5 RETAINER RING Pl-0 LOW SPEED SHAFT GROUP 0A
(/' I I I I /' I ':,... /' [...~I \ 3 ",/ /' / \ 0 ~ ~... 89\\~~ \ ~~ I r,f;lfj -"" ~~ ~ ",//',,36,/ 35 /' ",/,...,... (/' I I I I /' [.../,... /' ",/,/ /' /' ",/ ",/ /' ",/ ",/,/,... I 0 \ 9\ d;\l ~I ~ I I I I I,/,/~ /',.../' /' /' /' ",/,/ REVERSE " nd SHAFT GROUP P-0
ITEM DESCRIPTION REQD ---- ------------ --------------------------------- ---- 7-6-58 PISTON RING 3 7-6-7 RING 3 7-6-75 SNAP RING 7-6-76 BEARING 5 7-6-77 BEARING 6 7-6-78 RETAINER RING 7 7-6-79 SPACER 8 7-6-78 RETAINER RING 9 7-6-80 BEARING 0 7-6-8 SNAP RING 7-6-8 SPRING 5 7-6-83 SPACER 3 7-6-50 SNAP RING 7-6-9 DISC / BACKING PLATE 5 7-6-8 DISC / INNER 8 6 7-6-7 DISC / OUTER 8 7 7-6-8 CLUTCH PISTON 8 7-6-5 SEAL 9 7-6- SEAL 0 7-6-85 DRUM / REVERSE-nd 7-6- SEAL 7-6-5 SEAL 3 7-6-6 CLUTCH PISTON ASSEMBLY 7-6-7 DISC / OUTER 6 5 7-6-8 DISC / INNER 6 6 7-6-9 DISC / BACKING PLATE 7 7-6-50 SNAP RING 8 7-6-5 SPRING 9 7-6-5 RETAINER / SPRING 30 7-6-53 SNAP RING 3 7-6-5 BEARING 3 7-6-65 RING 33 7-6-5 RETAINER RING 3 7-6-86 HUB / nd 35 7-6-36 GEAR / REVERSE 36 7-6-5 RETAINING RING / With Item (35) Pl-0 REVERSE & nd SHAFT GROUP A
ITEM DESCRIPTION REOD 3 5 6 7 8 7-6-8 7-6-85 7-6-86 7-6-87 7-6-9 7-6-87 7-6-88 7-6-90 SHAFT / REVERSE IDLER O-RING LOCKBALL THRUST PLATE BEARING & IDLER GEAR ASSEMBLY THRUST PLATE NUT / BEARING RETAINER GEAR (37T) REVERSE IDLER GROUP P-03
NOTES A
3 FORWARD SHAFT GROUP Pl-0
ITEM DESCRIPTION REQD ---- ------------ --------------------------------- ---- 7-6-95 BEARING 7-6-8 SNAP RING 3 7-6-8 SPRING 5 7-6-83 SPACER 5 7-6-50 SNAP RING 6 7-6-9 DISC / BACKING PLATE 7 7-6-8 DISC / INNER 8 8 7-6-7 DISC / OUTER 8 9 7-6-8 CLUTCH PISTON 0 7-6-5 SEAL 7-6- SEAL 7-6-89 DRUM ASSEMBLY / FORWARD 3 7-6-97 PISTON RING 3 7-6-98 RETAINING RING 5 7-6-99 SLEEVE 6 7-6-00 BEARING Pl-0 FORWARD SHAFT GROUP 3A
5. ITEM ---- 3 5 6 7 8 9 0 3 5 DESCRIPTION ------------ --------------------------------- 7-6-0 SCREW & WASHER 7-6-03 RING 7-6-0 BEARING SUPPORT 7-6-05 RETAINING RING 7-6-06 BEARING 7-6-03 RING 7-6-07 GEAR I PUMP DRIVE 7-6-08 BALL 7-6-09 STUB SHAFT 7-6-03 RING 7-6-80 RETAINING RING 7-6-8 BEARING 7-6- GEAR I IDLER 7-6-8 RETAINING RING 7-6-03 RING REQD ---- CHARGING PUMP DRIVE GROUP Pl-05
ITEM ---- ------------ 7-6- 7-6-5 3 7-6-59 7-6-83 DESCRIPTION --------------------------------- CAPSCREW LOCKWASHER COVER GASKET REOD ---- Pl-06 AUXILIARY PUMP DRIVE GROUP 5
I "".......,. ", -; "\ 6 TORQUE CONVERTER ASSEMBLY GROUP Pl-07
ITEM ---- ------------ 7-6-5 7-6- 3 7-6-3 7-6- 5 7-6- 6 7-6-0 7 7-6-73 8 7-6-8 9 7-6-7 0 7-6-6 7-6-7 7-6-75 3 7-6-76 7-6-8 5 7-6-9 6 7-6-30 7 7-6-3 8 7-6-3 9 7-6-36 0 7-6-6 7-6-33 7-6-3 3 7-6-77 7-6-78 DESCRIPTION --------------------------------- BEARING GEAR I IMPELLER HUB O-RING IMPELLER LOCK TAB SCREW SPACER I BEARING REACTION MEMBER RETAINING RING RETAINING RING TURBINE HUB TURBINE RING I RING BEARING WASHER O-RING COVER I HUB IMPELLER SCREW & LOCKWASHER RETAINING RING O-RING PLUG RETAINING RING SCREW REQD ---- 8 Pl-07 TORQUE CONVERTER ASSEMBLY GROUP 6A