TrynEx International, LLC, 53 Ajax Drive, Madison Heights, MI 807-9 www.snowexproducts.com October, 06 Lit. No. 8960, Rev. 00 UTV Straight Blade Blade Assembly 77760 Big Box Assembly 77860 Parts List A DIVISION OF DOUGLAS DYNAMICS, LLC
TABLE OF CONTENTS UTV STRAIGHT BLADE ASSEMBLY... HEADGEAR AND A-FRAME ASSEMBLY...6 HYDRAULIC COMPONENTS...8 Hydraulic Unit...8 Lift and Angle Rams... 0 Hoses and Fittings... 0 VEHICLE-SIDE HARNESS DIAGRAM... Lit. No. 8960, Rev. 00 3 October, 06
UTV STRAIGHT BLADE ASSEMBLY Blade Components 6 6 7 6 3 0 7 8 9 0 7 8 5 3 6 8 5 9 3 5 = Accessory Only 7 3 Lit. No. 8960, Rev. 00 October, 06
UTV STRAIGHT BLADE ASSEMBLY 77860 UTV Straight Blade Components Item Part Qty Description Item Part Qty Description 8589 UTV Blade with Labels 8 B667 Trip Spring 897 /" Steel Cutting Edge Kit 9 869 Center Pivot Bolt Kit 3 8977 Cutting Edge Bolt Bag 0 8988 Shoe Assembly Kit 863 3/ x Clevis Pin Kit with Cotter 8989 Curb Guard Kit 5 8573 Quadrant 898 Rubber Defl ector Kit 6 5658 Blade Guide Kit ns 859 Blade Label Kit 7 870 Eyebolt Kit Item 897 /" Steel Cutting Edge Kit 3 8977 Cutting Edge Bolt Bag 3 897 /" Steel Cutting Edge Item 3 8977 Cutting Edge Bolt Bag 8 /-3 Hex Locknut GB 5 8 /-3 x -/ Carriage Bolt G8 Item 863 3/ x Clevis Pin Kit with Cotter 6 3/ x Clevis Pin 7 5/3 x -/ Cotter Pin Item 7 870 Eyebolt Kit 8 5/8- Hex Locknut GB 0 5/8- x Eyebolt 9 5/8 Hardened Flat Washer Item 9 869 Center Pivot Bolt Kit 5/6-8 Hex Locknut GB 765 Bumper, Personal Plow 5/6-8 x 5 Hex Cap Screw G5 5 Pivot Tube 3 5/6 Flat Washer Type A ns 859 Blade Label Kit 6 887 Label Warning/Caution, UTV ns 777 Label UTV 7 88335 Label Attach/Detach ns = not shown = Accessory Only G = Grade Lit. No. 8960, Rev. 00 5 October, 06
UTV STRAIGHT BLADE HEADGEAR AND A-FRAME ASSEMBLY Headgear and A-Frame Components 3 5 6 7 3 0 3 7 6 6 5 8 9 3 33 35 3 36 5 0 30 3 9 3 5 39 7 6 5 7 0 38 37 8 9 6 8 Lit. No. 8960, Rev. 00 6 October, 06
UTV STRAIGHT BLADE HEADGEAR AND A-FRAME ASSEMBLY UTV Straight Blade Headgear and A-Frame Components Item Part Qty Description Item Part Qty Description 8659 Headgear 8599 Lift Ram Base Pin Kit 8593 A-Frame 3 867 Lift Ram Rod Pin Kit 3 859 Hydraulic Cover (incl. item ) 860 Receiver Pin Kit 83635 Link 5 83636 Torsion Spring/Spacer Kit 5 8363 Handle 6 83633 Attach Handle Release Cam Kit 6 866 Grease Zerk (3-Pack) 7 860 Hitch Pin Kit 7 66 Cable Boot 8 83637 Receiver Kit, DS 8 886 Stand 9 83638 Receiver Kit, PS 9 8369 Angle Ram Rod Pin Kit 0 8778 Power Cable Clamp Loop Kit 0 8598 Angle Ram Base Pin Kit 83630 A-Frame Pin Kit 8963 Label Hydraulic 8385 Stand Pin Kit Item 9 8369 Angle Ram Pin Kit 3 / x 3-/6 Clevis Pin HT 5/3 x -/ Cotter Pin Item 0 8598 Angle Ram Base Pin Kit 5/3 x -/ Cotter Pin 5 / x -7/8 Clevis Pin HT Item 8599 Lift Ram Base Pin Kit 5 / x -7/8 Clevis Pin HT 6 /8 Hairpin Cotter Item 3 867 Lift Ram Rod Pin Kit 5/3 x -/ Cotter Pin 7 / x -/8 Clevis Pin HT Item 860 Receiver Pin Kit 6 /8 Hairpin Cotter 8 / x Clevis Pin Item 5 83636 Torsion Spring/Spacer Kit 9 Spacer, Handle Spring 3 3/8-6 Hex Locknut GB 30 3/8-6 x -/ Hex Cap Screw G5 3 Torsion Spring Item 6 83633 Attach Handle Release Cam Kit 33 Handle Lock Pin Lever 35 3/6 x -3/8 Spring Pin SS 3 Lock Pin 36 Stand Lock Pin Spring Item 7 860 Hitch Pin Kit 37 Hitch Pin 39 /-0 x -/ Hex Cap Screw SS 38 /-0 Hex Locknut GB 0 / Flat Washer Type A Wide Item 8 83637 Receiver Kit, DS Receiver, DS 860 Receiver Pin Kit Item 9 83638 Receiver Kit, PS Receiver, PS 860 Receiver Pin Kit Item 0 8778 Power Cable Clamp Loop Kit /-0 Hex Locknut GB 3 #0 Clamp Loop /-0 x Hex Cap Screw G5 Item 83630 A-Frame Pin Kit 5/3 x -/ Cotter Pin 3/ x 3 Clevis Pin Item 8385 Stand Pin Kit 6 /8 Hairpin Cotter 5 3/8 x -3/ Clevis Pin HT G = Grade HT = Heat Treated SS = Stainless Steel Lit. No. 8960, Rev. 00 7 October, 06
UTV STRAIGHT BLADE HYDRAULIC COMPONENTS Hydraulic Unit Components 6 37 5 3 36 38 9 3 6 5 9 3 33 6 6 33 5 7 8 39 5 5 3 37 6 38 7 0 6 6 33 3 0 5 3 7 3 0 33 7 36 0 3 33 8 9 30 8 35 Lit. No. 8960, Rev. 00 8 October, 06
UTV STRAIGHT BLADE HYDRAULIC COMPONENTS 899 Hydraulic Unit Item Part Qty Description Item Part Qty Description 589 Reservoir Kit 6 858 Check Valve Assembly 66607 0- x 5/6 Machine Screw Slotted 7 9960 3/8- O-Ring Boss Plug Hex Washer Head 8 590 Motor Relay 3 878 Breather 9 907 Cable Assy, 8" 9079 Plug 3/8 NPTF 30 59 Cable Assy, Plow 5 73897 Magnet 3 9567 Plow Module 6 6659 O-Ring -50 3 8957 Module Plate w/screws 7 90073 5 5/6-8 x -/ Hex Cap Screw G5 33 355 6 /-0 x 5/8 Hex Washer Head 8 86 Plate Baffl e Thread-Rolling Screw 9 88 Filter 3 99 3/6 Flat Washer Type A Special 0 8955 Inlet Fitting w/filter 35 8956 Harness, Plow Control 3-Solenoid 895 Pump Kit 36 9803 3 3/8-6 x Button Head Cap Screw 567 O-Ring -03 37 5653 Plug, -6 SAE O-Ring Boss 3 8953 Poppet Check Valve Kit 38 8950 Manifold Assy w/o Valves (incl. items 583 Relief Valve Kit ( Sets), 6,, 3,, 5, 6,,, 5, 5 58 Relief Valve Kit 6, 33, 35, 36 and 39) 6 887 Check Valve 39 6570 Retainer Clip 7 9690 Valve -Way w/nut 0 58 Relief Valve ( Set) 8 59 3 Coil w/spade Terminals 839 O-Ring -06 9 599 Motor Assembly 3" 80 Back-Up Ring -06 0 895 Valve 3-Way w/nut 3 5537 O-Ring -008 895 Valve -Way w/nut 573 O-Ring -00 5636* Bearing, Sleeve 5 678 O-Ring -903 55 Bearing Tool Kit w/bearing 6 56569 O-Ring -906 3 566 O-Ring -0 7 33 O-Ring -90 6655** Pump Shaft Seal ns 55 Seal Repair Tool w/seal 5 857 Quill O-Ring Service Kits ns 598- O-Ring Kit ns 8309 Seal Kit Cartridge 3-Way and -Way ns 830 Seal Kit -Way Valve Valve ns = not shown G = Grade * Use 55 tool to install (includes 5636) ** Use 55 tool to install (includes 6655) Lit. No. 8960, Rev. 00 9 October, 06
UTV STRAIGHT BLADE HYDRAULIC COMPONENTS Lift and Angle Ram Components 3 896 Lift Ram Assembly -/ x 6 DA Item Part Qty Description 577 " Gland Assembly 530 Seal Kit -/" DA Ram 5677K Angle Ram Assembly x 7 Item Part Qty Description 577 " Gland Nut Assembly 56803 Spacer 3 576 " Split Bearing Kit Hoses and Fittings 5 To PS 3 Angle Ram To DS Angle Ram 3 To Lift Ram Base End 5 To Lift Ram Rod End Hoses and Fittings Item Part Qty Description Item Part Qty Description 86 Hose, / x w/f JIC Ends 5 057 Elbow, Extra Long 90 853 Hose, / x 0 w/f JIC Ends 6 M JIC/ 6 M ORB 3 880 Hose, / x 3 w/f JIC Ends ns 5683 Hose Wrap 5665-6 Elbow, 90 6 M JIC/ 6 M ORB F = Female ns = not shown M = Male Lit. No. 8960, Rev. 00 0 October, 06
UTV STRAIGHT BLADE VEHICLE-SIDE HARNESS DIAGRAM Vehicle-Side Harness Diagram To Snowplow Control RED To Switched Accessory Battery RED Vehicle Control Harness BLK Vehicle Battery Cable BAT Vehicle-Side Electrical Components Item Part Qty Description 5596 Vehicle Control Harness 5565 Vehicle Battery Cable ns 835 Plug Cover ns = not shown Lit. No. 8960, Rev. 00 October, 06
TrynEx International, LLC 53 Ajax Drive Madison Heights, MI 807-9 www.snowexproducts.com A DIVISION OF DOUGLAS DYNAMICS, LLC Copyright 06 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, fi lm or other distribution and storage media, without the written consent of TrynEx International, LLC Authorization to photocopy items for internal or personal use by TrynEx International, LLC outlets or snowplow owner is granted. TrynEx International, LLC reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifi cations used. TrynEx International, LLC or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. TrynEx International, LLC offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following is a registered ( ) trademark of Douglas Dynamics, LLC: SnowEx. Printed in U.S.A. Lit. No. 8960, Rev. 00 October, 06