TrynEx International, LLC, 3 Ajax Drive, Madison Heights, MI 407 49 www.snowexproducts.com December, 06 Lit. No. 947, Rev. 00 600, 700 Light Truck Snowplow Blade Assembly 77700, 7770 Big Box Assembly 7700- Parts List A DIVISION OF DOUGLAS DYNAMICS, LLC
TABLE OF CONTENTS LIGHT TRUCK BLADE ASSEMBLY...4 A FRAME ASSEMBLY...6 HEADGEAR ASSEMBLY... HYDRAULIC AND ELECTRICAL COMPONENTS...0 Hydraulic Unit...0 Lift and Angle Rams... Hoses and Fittings... Electrical Components... 3 VEHICLE-SIDE HARNESS DIAGRAM... 4 HEADLAMPS... Lit. No. 947, Rev. 00 3 December, 06
LIGHT TRUCK BLADE ASSEMBLY Blade Components 6 9 7 6 6 0 7 9 0 7 7 4 3 3 = Accessory Only 4 4 9 3 3 4 4 7 Lit. No. 947, Rev. 00 4 December, 06
LIGHT TRUCK BLADE ASSEMBLY 77700/7770 Blade Components Item Part Qty Description Item Part Qty Description 44 600LT Blade with Labels 7 470 Eyebolt Kit 46 700LT Blade with Labels B667 Trip Spring B64 /4" Steel Cutting Edge Kit 600LT 9 469 Center Pivot Bolt Kit B63 /4" Steel Cutting Edge Kit 700LT 0 406 Shoe Assembly Kit HD, RD, LT 3 B6 Cutting Edge Bolt Bag LT 4477 36" Poly Blade Guide Kit 4 463 3/4 x Clevis Pin Kit with Cotter ns 4640 Blade Label Kit LT 473 Quadrant LT ns 44 Rubber Deflector Kit LT 6 4 4" Blade Guide Kit Item B64/B63 /4" Steel Cutting Edge Kit /4" Steel Cutting Edge 3 B6 Cutting Edge Bolt Bag Item 3 B6 Cutting Edge Bolt Bag / 3 Hex Locknut GB 3 / 3 x 3 /4 Carriage Bolt G Item 4 463 3/4 x Clevis Pin Kit with Cotter 4 3/4 x Clevis Pin /3 x / Cotter Pin Item 6 4 4" Blade Guide Kit 6 4 /6 x Hex Cap Screw G 4" Poly Blade Guide with Label 7 4 /6 Hex Locknut GB Item 7 470 Eyebolt Kit 9 / Hex Locknut GB / x 4 Eyebolt 0 / Hardened Flat Washer Item 9 469 Center Pivot Bolt Kit 7 /6 Hex Locknut GB 4 76 Bumper, Personal Plow /6 x Hex Cap Screw G Pivot Tube 3 /6 Flat Washer Type A ns 4640 Blade Label Kit LT 6 9900 Label Warning/Caution, Snowplows 04 Label Automatixx Attach/Detach 7 96 Label Foot Crush Warning 9 7770 Label LT Blade Center ns = not shown = Accessory Only G = Grade Lit. No. 947, Rev. 00 December, 06
A FRAME ASSEMBLY A Frame Components 4 0 7 6 4 9 3 3 Lit. No. 947, Rev. 00 6 December, 06
A FRAME ASSEMBLY A Frame Components Item Part Qty Description Item Part Qty Description 47 A Frame LT 4 369 4 / x 3 /6 Clevis Pin Kit 46 A Frame Pin Kit 9 / x 7/ Clevis Pin Kit 3 49 Stand Kit LT 6 46 Stand Hardware Kit Item 46 A Frame Pin Kit 7 3/4 x 3 /4 Clevis Pin /3 x / Cotter Pin Item 3 49 Stand Kit LT 6 46 Stand Hardware Kit 9 Stand Item 4 369 / x 3 /6 Clevis Pin Kit /3 x / Cotter Pin 0 / x 3 /6 Clevis Pin Item 9 / x 7/ Clevis Pin Kit /3 x / Cotter Pin / x 7/ Clevis Pin Item 6 46 Stand Hardware Kit /3 x / Cotter Pin 3 Stand Torsion Spring Stand Spring Spacer 4 / x 3 / Clevis Pin Lit. No. 947, Rev. 00 7 December, 06
HEADGEAR ASSEMBLY Headgear Components 4 6 9 3 3 36 3 0 6 7 9 3 6 7 0 34 33 6 4 40 37 3 39 3 7 9 30 3 3 4 4 3 7 6 4 4 Lit. No. 947, Rev. 00 December, 06
HEADGEAR ASSEMBLY Headgear Components Item Part Qty Description Item Part Qty Description 467 Headgear LT (incl. item 3) 477 Clamp Loop Kit 469 Light Bar Channel LT 646 Cable Boot 3 497 Link Arm LT 3 466 Grease Zerk (3-Pack) 4 494 Attach Handle Kit LT 4 439 Label Hydraulic Info Straight Blades 460 3 Hitch Pin Kit 06 Label Automatixx Power Switch 6 464 Hydraulic Cover LT/RD 6 07 Label Automatixx Operation Switch (incl. item 4) 7 6969 Label SECURITY GUARD Logo 7 463 Link Arm/Attach Handle Fastener Kit 7777 Label Automatixx, Upper 439 LT Receiver Kit 9 777 Label Automatixx, Lower 9 99 Lift Ram Base Pin Kit 0 4646 Headgear Label Kit 0 467 Lift Ram Rod Pin Kit Item 469 Light Bar Channel LT Light Bar 43 Label SnowEx Light Bar, Center Item 4 494 Attach Handle Kit LT 3 496 Attach Handle Release Cam Kit 4 4004 Handle Item 460 Attach Pin Kit LT /4 Flat Washer 7 Hitch Pin 6 /4 0 Hex Locknut GB /4 0 x / Hex Cap Screw SS Item 7 463 Link Arm/Attach Handle Fastener Kit 9 /6 x /4 Hex Cap Screw G 30 /6 Hex Locknut GB Item 9 99 Lift Ram Base Pin Kit 3 / x 7/ Clevis Pin 3 / Hairpin Cotter Item 0 467 Lift Ram Rod Pin Kit 33 /3 x / Cotter Pin 34 / x / Clevis Pin HT Item 477 Power Cable Clamp Loop Kit 6 /4 0 Hex Locknut GB 36 #0 Clamp Loop 3 /4 0 x Hex Cap Screw G Item 0 4646 Headgear Label Kit 06 Label Automatixx Power Switch 7777 Label Automatixx, Upper 6 07 Label Automatixx Operation Switch 9 777 Label Automatixx, Lower 7 6969 Label SECURITY GUARD Logo 43 Label SnowEx Light Bar, Center Item 3 496 Attach Handle Release Cam Kit 37 Stand Lock Pin Spring 39 Handle Lock Pin 3 3/6 x 3/ Roll Pin SS 40 Handle Lock Pin Lever Item 4 460 Receiver Pin Kit LT 3 Hairpin Cotter 4 / x 4 Hitch Pin HT = Heat Treated G = Grade SS = Stainless Steel Lit. No. 947, Rev. 00 9 December, 06
HYDRAULIC AND ELECTRICAL COMPONENTS Hydraulic Unit Components = Accessory Only 9 7 7 30 36 4 9 37 3 3 7 6 3 4 3 9 3 3 6 0 4 6 0 7 9 9 43 44 6 6 4 3 4 3 0 3 4 33 3 6 34 4 40 3 39 43 0 4 Lit. No. 947, Rev. 00 0 December, 06
HYDRAULIC AND ELECTRICAL COMPONENTS 60 Hydraulic Unit Item Part Qty Description Item Part Qty Description 47 Breather 7044 Plow Control Harness, 4-Coil 9 Reservoir Kit 6 077 Plow Control Harness, -Coil 3 66607 4 0 4 x /6 Machine Screw 7 907 Vehicle Battery Cable " 4 9079 Plug, Square 3/ NPTF 9 Snowplow Battery Cable 669 O-Ring 0 9 7 Manifold Assembly w/o Valves RD/ LT 6 7397 Magnet 30 49 Relief Valve 4000 psi 7 90073 /6 x /4 Hex Cap Screw G 3 9043 3 3/ 6 x Button Cap Screw 674 O-Ring 03 3 94 6 Coil 9* 66 Pump Shaft Seal 33 93 Plate, Module ns Seal Repair Tool Kit w/seal 34 9 Module, Plow Control 0 7 Hydraulic Pump Kit 3 4 Relief Valve ( set) 4 Filter 36 43 Pressure Switch 4 Relief Valve ( set) 37 9 Elbow, 90 4 M ORB/ 6 F ORB 47 Quill 3 37 O-Ring 00 6 44344 4 Plug, Hex Socket 4 M ORB 39 73 O-Ring 00 7 6364 Bearing Sleeve 40 439 O-Ring 06 ns Bearing Repair Tool Kit w/bearing 4 440 Back-Up Ring 06 99 Motor 4 669 O-Ring 906 9 90 Motor Relay Kit, FLEET FLEX 43 07 Inlet Fitting 0 443 6 /4 0 x / Hex Washer-Head 44 4937 Valve, 4-Way, 3-Position Thread-Rolling Screw ns 3 Fuse, -Amp Mini Automotive 4934 Check Valve Blade-Style (for items and 6) 4936 Valve, -Way NC w/rev Flow 4 44 Scrape Maxx Kit 3 44343 O-Ring 904 4 Valve, 4-Way, 3-Position Closed Center O-Ring Service Kits 9 O-Ring Kit 430 Seal Kit, -Way Valves 4309 Seal Kit, 3-Way & 4-Way Valves Item 9 Reservoir Kit 3 66607 4 0 4 x /6 Machine Screw 669 O-Ring 0 4 9079 Plug, Square 3/ NPTF Item 9 7 Manifold Assembly w/o Valves HD 3 66607 4 0 4 x /6 Machine Screw 6 44344 4 Plug, Hex Socket 4 M ORB 669 O-Ring 0 7 6364 Bearing Sleeve 674 O-Ring 03 3 44343 O-Ring 904 9 66 Pump Shaft Seal 3 9043 3 3/ 6 x Button Cap Screw 4 Relief Valve ( set) 3 4 Relief Valve ( set) 47 Quill ns = not shown G = Grade * Use tool to install. Use tool to install. Accessory only. Go to www.snowexproducts.com for hydraulic unit service information and specifications. Lit. No. 947, Rev. 00 December, 06
HYDRAULIC AND ELECTRICAL COMPONENTS Lift and Angle Ram Components 3 4430 Lift Ram Assembly / x 6 DA Item Part Qty Description 77 " Gland Assembly 30 Seal Kit /" DA Ram 446 Angle Ram Assembly x 7 Item Part Qty Description 77 " Gland Nut Assembly 603 Spacer 3 76 " Split Bearing Kit Hoses and Fittings 4 To Lift Ram Rod End To PS Angle Ram 3 4 3 To DS Angle Ram 4 To Lift Ram Base End Hoses and Fittings Item Part Qty Description Item Part Qty Description 4446 Hose, /4 x 4 w/f JIC Ends 407 4 Elbow, Extra Long 90 443 Hose, /4 x 0 w/f JIC Ends 6 M JIC/ 6 M ORB 3 34 Hose, 3/ x 3 w/f JIC Ends ns 63 Hose Wrap 4 407 4 Elbow, 90 6 M JIC/ 6 M ORB F = Female ns = not shown M = Male Lit. No. 947, Rev. 00 December, 06
HYDRAULIC AND ELECTRICAL COMPONENTS Electrical Components Plow-Side Electrical Components Item Part Qty Description Item Part Qty Description 407 Toggle Switch 3 4076 Toggle Switch (MOM-ON, OFF, ON) (MOM-ON, OFF, MOM-ON) 49 Switch Boot Vehicle-Side Electrical Components * 404 Vehicle Battery Cable ns 43 Plug Cover * 7 Vehicle Control Harness ns = not shown * For diagram see Vehicle-Side Harness Diagram. 3 Lit. No. 947, Rev. 00 3 December, 06
VEHICLE-SIDE HARNESS DIAGRAM Vehicle-Side Harness Diagram Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps Factory Vehicle Harness Battery Vehicle Control Harness Vehicle Lighting Harness (-Pin) Turn Signal Configuration Plug Typical Plug-In Harness 0.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) Park/Turn Lamps To Snowplow Control RED To Switched Accessory Fire Wall BLK RED Vehicle Battery Cable BAT 3-Port Module (Non-DRL or DRL) Factory Vehicle Harness Lit. No. 947, Rev. 00 4 December, 06
HEADLAMPS Headlamp Components 3 6 7 4 300 Headlamp Kit H9/H (Pair) Item Part Qty Description Item Part Qty Description 30 Headlamp Service Kit H9/H PS 307 Harness Service Kit H9/H ns 30 Headlamp Service Kit H9/H DS Item 30/30 Headlamp Service Kit H9/H PS/DS 3 303 Rear Cover Kit H9/H PS 6 3 H Headlamp Bulb Service Kit ns 3 Rear Cover Kit H9/H DS 7 309 H9 Headlamp Bulb Service Kit 4 304 Mounting Hardware Kit H9/H 30 Cover Screws Service Kit H9/H Park/Turn Bulb (Trade No. 47NAK) (pkg of 4) PS = Passenger's Side ns = not shown DS = Driver's Side Lit. No. 947, Rev. 00 December, 06
TrynEx International, LLC 3 Ajax Drive Madison Heights, MI 407 49 www.snowexproducts.com A DIVISION OF DOUGLAS DYNAMICS, LLC Copyright 06 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, film or other distribution and storage media, without the written consent of TrynEx International, LLC Authorization to photocopy items for internal or personal use by TrynEx International, LLC outlets or snowplow owner is granted. TrynEx International, LLC reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used. TrynEx International, LLC or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. TrynEx International, LLC offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, LLC: Automatixx, SECURITY GUARD, SnowEx. Printed in U.S.A. Lit. No. 947, Rev. 00 6 December, 06