TrynEx International, LLC, 3 Ajax Drive, Madison Heights, MI 807- www.snowexproducts.com September, 06 Lit. No. 3, Rev. 0 7600, 8000 Regular Duty Snowplow Blade Assembly 7770, 777 Big Box Assembly 7780 Parts List A DIVISION OF DOUGLAS DYNAMICS, LLC
TABLE OF CONTENTS REGULAR DUTY BLADE ASSEMBLY... A-FRAME AND HEADGEAR ASSEMBLY...6 A-Frame Components...6 Headgear Components...8 HYDRAULIC AND ELECTRICAL COMPONENTS... 0 Hydraulic Unit Components... 0 Lift and Angle Rams... Hoses and Fittings... Electrical Components... 3 VEHICLE-SIDE HARNESS DIAGRAM... HEADLAMPS... Lit. No. 3, Rev. 0 3 September, 06
REGULAR DUTY BLADE ASSEMBLY Blade Components 3 7 8 3 6 30 3 0 3 0 0 8 0 8 8 7 37 3 36 3 3 33 7 6 7 6 Lit. No. 3, Rev. 0 September, 06
REGULAR DUTY BLADE ASSEMBLY 7770/777 Blade Components Item Part Qty Description Item Part Qty Description 87 7600RD Blade with Labels 303 Trip Spring 88 8000RD Blade with Labels 0 6376 Push Stop Kit 8 /6" Cutting Edge Kit 7600RD 806 Shoe Assembly Kit HD, RD, LT 867 /6" Cutting Edge Kit 8000RD 863 Back Drag Edge 7.' ns 7 3/8" Cutting Edge Kit 7600RD 86 Back Drag Edge 8' 0 3/8" Cutting Edge Kit 8000RD 3 8 Rubber Defl ector Kit 7.' ns 06 /" Cutting Edge Kit 7600RD 87 Rubber Defl ector Kit 8' 066 /" Cutting Edge Kit 8000RD 388 Curb Guard Kit 3 6 Cutting Edge Kit Bolt Bag 03 Label Automatixx Attach/Detach 8 " Blade Guide Kit 6 00 Label Warning/Caution, Snowplows 877 36" Poly Blade Guide Kit 7 6 Label Foot Crush Warning 6 87 Quadrant RD 8 7770 Label RD Blade Center 7 863 3/ x Clevis Pin Kit w/cotter ns 86 Blade Label Kit RD 8 870 Eyebolt Kit Item 8/867 /6" Steel Cutting Edge Kit /6 Steel Cutting Edge 3 6 Cutting Edge Bolt Bag Item 3 6 Cutting Edge Bolt Bag 0 /8- x Carriage Bolt G 076 0 /8 Hardened Flat Washer 0 0 /8- Hex Locknut GB Item 8 " Blade Guide Kit /6-8 x Hex Cap Screw G " Poly Blade Guide with Label 3 /6-8 Hex Locknut GB Item 7 863 3/ x Clevis Pin Kit w/cotter 3/ x Clevis Pin 7 3/ Flat Washer 6 /3 x -/ Cotter Pin Item 8 870 Eyebolt Kit 0 /8- Hex Locknut GB 8 /8- x Eyebolt /8 Hardened Flat Washer Item 0 6376 Push Stop Kit Bumper 3 /-0 x 3/ Button Cap Screw 30 /-0 Hex Locknut w/flange Hex Socket Item 806 Shoe Assembly Kit 3 30 Disc Shoe Assembly 36 300 7/6 x -3/ Linchpin 33 607 Disc Shoe 37 8736 Shoe Bracket 3 600 Spacer ns 873 Bolt Bag 3 Round Flat Washer, Special ns 86 Blade Label Kit RD 03 Label Automatixx Attach/Detach 7 6 Label Foot Crush Warning 6 00 Label Warning/Caution, Snowplows 8 7770 Label RD Blade Center ns = not shown = Accessory Only G = Grade Lit. No. 3, Rev. 0 September, 06
A-FRAME ASSEMBLY A- Frame Components 6 3 6 7 6 7 3 7 8 8 0 Lit. No. 3, Rev. 0 6 September, 06
A-FRAME ASSEMBLY A-Frame Components Item Part Qty Description Item Part Qty Description 888 A-Frame RD 6 8633 x -3/ Clevis Pin Kit Angle Ram 868 A-Frame Pin Kit Rod End 3 83 Stand Kit 7 863 x 3-/ Clevis Pin Kit Angle Ram 6 Pivot Bolt Kit Base End 836 / x 3-/6 Clevis Pin Kit w/cotter Item 868 A-Frame Pin Kit 8 3/ x 3-/ Clevis Pin /3 x -/ Cotter Pin Item 3 83 Stand Kit 0 86 Stand Hardware Kit Stand Item 6 Pivot Bolt Kit -8 x Hex Cap Screw Special G 3-8 Locknut GB Item 836 / x 3-/6 Clevis Pin Kit /3 x -/ Cotter Pin / x 3-/6 Clevis Pin Item 6 8633 x -3/ Clevis Pin Kit Angle Ram Rod End /3 x -/ Cotter Pin x -3/ Clevis Pin Item 7 863 x 3-/ Clevis Pin Kit Angle Ram Base End /3 x -/ Cotter Pin 6 x 3-/ Clevis Pin G Item 0 86 Stand Hardware Kit /3 x -/ Cotter Pin 7 Stand Torsion Spring / x 3-/6 Clevis Pin 8 Stand Spring Spacer G = Grade Lit. No. 3, Rev. 0 7 September, 06
HEADGEAR ASSEMBLY Headgear Components 6 7 37 38 0 7 3 3 3 3* 8 0 8 3 33 3 3 6 3 8 3 30 0 6 3 36 7 6 6 8 7 * For use only on headgear without a welded reinforcement gusset for the stand pin bushing. Lit. No. 3, Rev. 0 8 September, 06
HEADGEAR ASSEMBLY Headgear Components Item Part Qty Description Item Part Qty Description 860 Headgear RD (incl. item ) 3 8778 Power Cable Clamp Loop Kit 86 Light Bar Channel RD 66 Cable Boot 3 88 Link Arm RD 866 Grease Zerk (3-Pack) 87 Attach Handle Kit RD 6 38 Label Hydraulic Info Straight Blades 8603 Attach Pin Kit 7 06 Label Automatixx Power Switch 6 860 Link Arm Jack Stand Pin Kit 8 07 Label Automatixx Operation Switch 7 868 Hydraulic Cover (incl. item ) 668 Label SECURITY GUARD Logo 8 863 Link Arm/Attach Handle Fastener Kit 0 7777 Label Automatixx, Upper 8606 RD Receiver Kit, DS (incl. item 6) 7778 Label Automatixx, Lower 0 8607 RD Receiver Kit, PS (incl. item 6) 86 Headgear Label Kit RD 8 Lift Ram Base Pin Kit 3* 870 Stand Pin Support Kit 867 Lift Ram Rod Pin Kit Item 86 Light Bar Channel RD Light Bar 83 Label SnowEx Light Bar, Center Item 87 Attach Handle Kit RD 6 86 Attach Handle Release Cam Kit 7 87 Handle Item 8603 Attach Pin Kit 8 / Flat Washer 30 Hitch Pin /-0 Hex Locknut GB 3 /-0 x -/ Hex Cap Screw SS Item 6 860 Link Arm Jack Stand Pin Kit 3 /3 x -/ Cotter Pin 3 / Flat Washer Type B Narrow SS 33 Stand Actuator Pin Item 8 863 Link Arm/Attach Handle Fastener Kit 3 /6-8 x -/ Hex Cap Screw G 36 /6-8 Hex Locknut GB Item 8 Lift Ram Base Pin Kit 37 / x -7/8 Clevis Pin 38 /8 Hairpin Cotter Item 867 Lift Ram Rod Pin Kit 3 /3 x -/ Cotter Pin 3 / x -/8 Clevis Pin Item 3 8778 Power Cable Clamp Loop Kit /-0 Hex Locknut GB 630 #0 Clamp Loop 0 /-0 x Hex Cap Screw G Item 86 Headgear Label Kit RD 7 06 Label Automatixx Power Switch 0 7777 Label Automatixx, Upper 8 07 Label Automatixx Operation Switch 7778 Label Automatixx, Lower 668 Label SECURITY GUARD Logo 83 Label SnowEx Light Bar, Center Item 6 86 Attach Handle Release Cam Kit Stand Lock Pin Spring Handle Lock Pin 3 3/6 x -3/8 Roll Pin SS Handle Lock Pin Lever Item 6 86 Receiver Pin Kit 7 73 3/ x Clevis Pin HT 63 Spacer 8 R-Pin Cotter SS = Stainless Steel HT = Heat Treated G = Grade * For use only on headgear without a welded reinforcement gusset for the stand pin bushing. Lit. No. 3, Rev. 0 September, 06
HYDRAULIC AND ELECTRICAL COMPONENTS Hydraulic Unit Components 8 7 7 30 36 37 3 3 7 6 3 3 8 3 3 6 0 6 8 0 7 3 6 6 3 3 3 0 33 3 6 3 0 8 38 0 3 8 3 Lit. No. 3, Rev. 0 0 September, 06
HYDRAULIC AND ELECTRICAL COMPONENTS 6 Hydraulic Unit Item Part Qty Description Item Part Qty Description 878 Breather 8 Valve, -Way, 3-Position 8 Reservoir Kit Closed Center 3 66607 0- x /6 Machine Screw 08 Plow Control Harness, -Coil 07 Plug, Square 3/8 NPTF 6 077 Plow Control Harness, -Coil 66 O-Ring -0 7 07 Vehicle Battery Cable 8" 6 7387 Magnet 8 Snowplow Battery Cable 7 0073 /6-8 x -/ Hex Cap Screw G 7 Manifold Assembly w/o Valves RD/LT 8 67 O-Ring -03 30 88 Relief Valve 000 psi * 66 Pump Shaft Seal 3 803 3 3/8-6 x Button Cap Screw ns Seal Repair Tool Kit w/seal 3 6 Coil 0 88 Hydraulic Pump Kit 33 3- Plate, Module 88 Filter 3 - Module, Plow Control 8 Relief Valve ( set) 3 8 Relief Valve ( set) 87 Quill 36 8838 Pressure Switch 6 3 Plug, Hex Socket M ORB 37 Elbow, 0 M ORB/ 6 F ORB 7 636 Bearing Sleeve 38 37 O-Ring -008 ns Bearing Repair Tool Kit w/bearing 3 73 O-Ring -00 8 Motor 0 83 O-Ring -06 0 Motor Relay Kit, FLEET FLEX 80 Back-Up Ring -06 0 3 6 /-0 x /8 Hex Washer-Head 66 O-Ring -06 Thread-Rolling Screw 3 0887 Inlet Fitting 83 Check Valve 837 Valve, -Way, 3-Position 836 Valve, -Way NC w/rev Flow ns 3 Fuse, -Amp Mini Automotive 3 33 O-Ring -0 Blade-Style (for items and 6) Item 8 Reservoir Kit 3 66607 0- x /6 Machine Screw 66 O-Ring -0 07 Plug, Square 3/8 NPTF Item 7 Manifold Assembly w/o Valves RD/LT 3 66607 0- x /6 Machine Screw 6 3 Plug, Hex Socket M ORB 66 O-Ring -0 7 636 Bearing Sleeve 8 67 O-Ring -03 3 33 O-Ring -0 66 Pump Shaft Seal 3 803 3 3/8-6 x Button Cap Screw 8 Relief Valve ( set) 3 8 Relief Valve ( set) 87 Quill O-Ring Service Kits 8- O-Ring Kit 830 Seal Kit, -Way Valves 830 Seal Kit, 3-Way & -Way Valves ns = not shown G = Grade * Use tool to install. Use tool to install. Go to www.snowexproducts.com for hydraulic unit service information and specifi cations. Lit. No. 3, Rev. 0 September, 06
HYDRAULIC AND ELECTRICAL COMPONENTS Lift and Angle Ram Components 3 8 Lift Ram Assembly -/ x DA Item Part Qty Description 77 Gland Nut Assembly 30 Seal Kit -/ DA Ram 87 Angle Ram Assembly -/ x 8 Item Part Qty Description 88 Gland Nut Assembly 787 -/" Split Bearing Kit 3 637 Spacer Hoses and Fittings To Lift Ram Rod End To PS Angle Ram 3 3 To DS Angle Ram To Lift Ram Base End Hoses and Fittings Item Part Qty Description Item Part Qty Description 86 Hose, / x w/f JIC Ends 07 3 Elbow, Extra Long 0 6M JIC/ 070 Hose, / x w/f JIC Ends 6 M ORB 3 30 Hose, 3/8 x 36 w/f JIC Ends ns 683 Hose Wrap 07 Elbow, 0 6 M JIC/ 6 M ORB F = Female M = Male ns = not shown Lit. No. 3, Rev. 0 September, 06
HYDRAULIC AND ELECTRICAL COMPONENTS Electrical Components Plow-Side Electrical Components Item Part Qty Description Item Part Qty Description 07 Toggle Switch 3 076 Toggle Switch (MOM-ON, OFF, ON) (MOM-ON, OFF, MOM-ON) 8 Switch Boot Vehicle-Side Electrical Components * 0 Vehicle Battery Cable ns 83 Plug Cover * 887 Vehicle Control Harness ns = not shown * For diagram see Vehicle-Side Harness Diagram. 3 Lit. No. 3, Rev. 0 3 September, 06
VEHICLE-SIDE HARNESS DIAGRAM Vehicle-Side Harness Diagram Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps Factory Vehicle Harness Battery Vehicle Control Harness Vehicle Lighting Harness (-Pin) Turn Signal Configuration Plug Typical Plug-In Harness 0.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) Park/Turn Lamps To Snowplow Control To Switched Accessory RED Fire Wall BLK RED Vehicle Battery Cable BAT 3-Port Module (Non-DRL or DRL) Factory Vehicle Harness Lit. No. 3, Rev. 0 September, 06
HEADLAMPS Headlamp Components 7 6 0 8 3 8800- Headlamp Kit (Pair) Item Part Qty Description Item Part Qty Description 880- Headlamp Service Kit PS 6 8806 H3 Headlamp Bulb Service Kit ns 880- Headlamp Service Kit DS 7 8808- Cover Screws Service Kit (3 screws) 8803- Rear Cover Kit (fi ts - or 3-screw) 8 6 6 Cable Anchor Tie 3 880 Mounting Hardware Kit 6630 Rubber Grommet 880 Park/Turn Socket Service Kit 0 83K Harness Service Kit Park/Turn Bulb (Trade No. 7NAK) ns = not shown Lit. No. 3, Rev. 0 September, 06
TrynEx International, LLC 3 Ajax Drive Madison Heights, MI 807- www.snowexproducts.com A DIVISION OF DOUGLAS DYNAMICS, LLC Copyright 06 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, fi lm or other distribution and storage media, without the written consent of TrynEx International, LLC. Authorization to photocopy items for internal or personal use by TrynEx International, LLC outlets or snowplow owner is granted. TrynEx International, LLC reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifi cations used. TrynEx International, LLC or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. TrynEx International, LLC offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) trademarks of Douglas Dynamics, LLC: Automatixx, SnowEx. Printed in U.S.A. Lit. No. 3, Rev. 0 6 September, 06