PRODUCT DATA Visedo DRUM features: Synchronous Reluctance assisted Permanent Magnet (SRPM) technology Extremely compact and robust structure Highest efficiency throughout the operation range on the market (~96 %) Liquid cooled with plain water or water/glycol mixture Low coolant flow required Allowed coolant up to +65 ºC IP65 enclosure class to maximize reliability Multiple mounting possibilities Generator specific features: Standard SAE flange mounting to match the diesel engine connection Wide selection of speed ratings allowing the generator to be selected to customer specific applications with various voltage requirements Can be also used as starter motor for the ICE Motor specific features: Extended speed and torque capabilities compared to standard PM motors from Visedo reluctance assisted permanent magnet motor technology Motor structure designed to be able to produce high starting torques e.g. a DRUM motor can produce instantly 200 % torque to a non-moving axle Optimized speed range to meet the most common gear ratios used in heavy mobile machinery GENERAL The DRUM machines from Visedo are developed especially for demanding applications. The design of these machines makes them smaller, lighter and to have better efficiency than conventional products on the market. Typical applications are: Generator for diesel-electric/ serial hybrid applications Traction/propulsion motor Generator/Motor for parallel hybrid applications SPECIFICATIONS General electrical properties Nominal voltage (line to line) 500 VAC Nominal efficiency 96 % Pole pair number 8 supply Minimum inverter switching frequency Inverter fed. Visedo MASTERseries inverter recommended 8 khz
PRODUCT DATA Basic information Machine type Mounting (IEC 60034-7) Standard Flange D- end (SAE J617) Standard rotation direction Protection class (IEC 60034-5) Duty type Mechanical Total weight Moment of inertia Synchronous reluctance assisted permanent magnet IM 2001 (Flange) SAE ½, transmission housing Clockwise (both directions possible) IP65 S9 950 kg (no options) 10.3 kgm² Temperature rating Insulation class Temperature rise Maximum winding Nominal ambient Min. ambient Nominal altitude Connections Coolant connection +40 ºC (Derating required if max. temp exceeded) H (180 C) 110 ºC 150 C 40 ºC -40 ºC 1000 m 2 x G3/4 bore Rotating mass 380 kg HV cables 4 x 3 x 95 mm2 max. Maximum static torque on the shaft Maximum dynamic torque on the shaft Maximum deceleration (shaft braking) Dimensions Length (frame) Height (frame) Cooling corrosive inhibitor type Cooling method (IEC 60034-6) Minimum cooling liquid flow Maximum operating pressure Pressure loss 6800 Nm 4600 Nm 1700 rad/s 2 1026 mm 665 mm Plain water with appropriate corrosive inhibitor (max. 50 % corrosive inhibitor) Ethylene glycol Glysantin G48 recommended IC 9S7Y7 (Liquid cooled, external heat exchanger) 40 l/min 2 bar 0.9 bar with 40l/min (+25 ºC coolant) HV cable glands HV cable HV cable lug size 70-8, 95-8 HV connection boxes LV connector LV connecter type LV connector pin type LV mating connector type LV mating connector pin type LV connector pin configuration Anticondensing heater (optional) Pflitcsh blueglobe mstri232 Recommended H+S Radox screened cable 4 x 3 phase box 47-pin DEUTSCH HD34-24- 47PE for resolver and. DEUTSCH HD34-24-47PE Gold plated DEUTSCH HD36-24-47SE or DEUTSCH HD36-24-47SE- 059 DEUTSCH 0462-201-1631 DEUTSCH 0462-005-2031 Plug: DEUTSCH 0411-240- 2005 (size 20) Plug: DEUTSCH 0411-336- 1605 (size 16) See Table 1 50W 230VAC single phase heater resistor
Visedo DRUM L-frame Product data (optional) Heater mating connector pin type pin configuration Hummel art. no. 7651 0 51 01 D Hummel art. no. 7550 6 51 02 D Hummel 7010 9 42 01 1 See Table 2 connector type mating type connector pin configuration 4-pin M12 A coded male 4-pin M12 A coded female See Table 3 Table 1 Pin configuration of LV-connector PIN Description PIN Description 47 Temperature, PT100, Windings 37 Temperature, PT100, Windings 1 46 Temperature, PT100, Windings GND 24 Temperature, PT100, Windings GND 7 33 Reserve 23 Reserve 32 Reserve 11 Reserve 45 Temperature, PT100, Windings 9 Temperature, PT100, Windings 2 31 Temperature, PT100, Windings GND 8 Temperature, PT100, Windings GND 8 30 Reserve 3 Reserve 29 Reserve 2 Reserve 44 Temperature, PT100, Windings 19 Temperature, PT100, Windings 3 43 Temperature, PT100, Windings GND 18 Temperature, PT100, Windings GND 9 28 Reserve 17 Reserve 16 Reserve 7 Reserve 4 42 Temperature, PT100, Windings 35 Resolver, RES_COSN 10 27 Temperature, PT100, Windings GND 20 Resolver, RES_COSP 15 Reserve 36 Resolver, RES_SINN 11 14 Reserve 21 Resolver, RES_SINP 40 Temperature, PT100, Windings 22 Resolver, EXCN 12 26 Temperature, PT100, Windings GND 10 Resolver, EXCP 5 41 Reserve 13 34 Resolver, SHIELD 13 Reserve 14 6 Reserve 39 Temperature, PT100, Windings 5 Reserve 6 38 Temperature, PT100, Windings GND 15 4 Reserve 25 Reserve 1 Reserve 12 Reserve Table 2 Pin configuration of Heater PIN Description 1 Phase, 230VAC 2 Neutral 3 Reserve 4 Reserve 5 Reserve Table 3 Pin configuration of bearing sensor connector PIN Description 1 PT-100 2 PT-100 3 PT-100_GND 4 PT-100_GND
Visedo DRUM L-frame Product data PRESSURE LOSS VS COOLANT FLOW Picture 1 DRUM L-frame pressure loss vs coolant flow DRUM L-FRAME MOTORS Type Coolant +65 C Coolant +40 C Coolant +40 / +65 C Peak Peak Cont. Cont. Nom. Cont. Cont. Nom. Nom. Max. torque torque Torque Current Torque Current speed speed Single QUAD [Nm] [kw] [A] [Nm] [kw] [A] [rpm] [rpm] (* (** PDR-L-1600-T4000 NA NA NA 4319 724 995 1600 3200 NA 5000 PDR-L-2400-T4000 NA NA NA 3346 841 1200 2400 4000 NA 4050 (* Peak torque achieved with 1 Visedo MASTER 250 kw (300A) inverter (** Peak torque achieved with 4 Visedo MASTER 250 kw (300A) inverter DRUM L-FRAME GENERATORS Type Apparent [kva] Coolant +65 C Coolant +40 C Cont. [kw] Nom. Current [A] factor Apparent [kva] Cont. [kw] Nom. Current [A] factor Coolant +40 / +65 C Volt/ Nom. Nom. speed speed Freq. ratio [rpm] [Hz] [V/rpm] (*** PDR-L-1600-T4000 NA NA NA NA 825 808 965 0,98 1640 426.7 0.29 PDR-L-2400-T4000 NA NA NA NA 898 889 1125 0.99 2544 533.3 0.193 (*** Back EMF for cold (20 C) generator
PRODUCT NAME AND OPTIONS Use product name including all needed options for ordering. Standard options do not need to be listed in the name as they are selected by default if non-standard option is not selected. Product name examples for DRUM L-frame Product name Description PDR-L-1600-T4000 PDR-L-1600-T4000+BI0+RES0 Standard 1600 rpm unit with standard options Standard unit otherwise but with non-isolated bearings and no resolver Description Variant code Drive-end Shaft S0 Male shaft, spline - - S1 Male shaft, Cylindrical shaft s m Cylindrical shaft, diameter 70 mm D-end attachement DE0 Flange Mating transmission housing s m SAE 1/2 Mating transmission housing Mounting direction MDA Can be used in any direction - - N-end attachement MDH Only horizontal assembly s m MDV Only vertical assembly (V1) - - NE0 None o o NE1 Flange s m NE2 Male shaft + Flange - - NE3 Female shaft + Flange - - NE4 Male shaft, no flange - - NE5 Female shaft, no flange - - Foot mounting FM0 None - - FM1 Foot s m Bearing lubrication BGL Greased for life - - BHS Grease lubricated s m SKF 6216 C3 Bearing insulation BI0 Non-insulated bearings o - BIN Insulated bearing in N-end s m BIA Insulated bearing in both ends o o s = standard m = recommended for marine applications o = option - = Not available Standard Marine SAE 1/2 Flywheel housing partly available for supporting structures (see main dimension drawings) N-end: SKF 6216 C3VL0241 INSOCOAT D-end: SKF 6216 C3 N-end: SKF 6216 C3VL0241 INSOCOAT D-end: SKF 6216 C3VL0241 INSOCOAT Shaft grounding SG0 None s m SG1 D-end shaft grounding - - Cable direction CF Cable direction fixed s m CT Cable direction (connection box) can be turned 180 by cus - - CNE Cable direction towards N-end - - Rotation sensor RES0 None o o RES1 Resolver s m In-built non contacting resolver, 4-speed Winding sensors TEMP1 Temperature surveillance - TEMP4 Redundant surveillance s m 12 x PT100 (four wire) in windings Bearing sensors BTMP0 None o - BTMP1 PT100 in bearings s m PT100 (four wire) for each bearing. Connections One connection box per phase = 3 connection SINGLE One 3 phase system o o boxes DUAL Two galvanically isolated 3 phase systems o o Available only for rated speeds 1200 rpm and below QUAD Four galvanically isolated 3 phase systems s m 4 connection boxes each containing one 3 phase system CEB Connection cables are doubled type - - Anticondensation heaters HEAT0 None s o HEAT1 One anticondensation heater - - HEAT2 Two anticondesation heaters o m 2 x 230VAC/50W APC Hi-Rel specialises in the design-in, specification and distribution of electronic components for high reliability, high and high voltage applications. tel: 0330 124 4540 email: hi-rel@apcplc.com www.apcplc.com/h-irel