Scout t 37B Model: 608790 Operator and Parts Manual NOBLES 875 RANSOM STREET HOLLAND MI 9 FAX: -800-678 -0 CUSTOMER SERVICE: -800-365-665 60879 Rev. 0 (0-0)
MAINTENANCE ELECTRICAL SCHEMATIC /V /V RED BLK BLK S.W. B B A A CONTROL PANEL 7 6 3 VFC 00 3 5 6 STOP N.O. DRIVE 8/RED CB - /BLK /BLK 6/BLK MTR 50A PM SEE BELOW CB - 7/BLU 8/ORA 7/RED 5A KEY S.W. M 6/BLK /BLK /BLU 3/YEL /BRN /RED 7/ORA HM 5/BLK BLACK WHITE GREEN 0/WHT 0A/WHT CB -3 DC 9/BLK CAPACITOR TRANSFORMER: 60 HZ - 0VAC 3/YEL /BRN 9/ORA VM 30/BLK /BLU FEMALE FEMALE 3 MALE 6 MALE 0A/WHT CAPACITOR CB - DC VOLTAGE CONNECTIONS AC VOLTAGE CONNECT TO 5 TO&3TO6 8 TO 0 3TO TRANSFORMER: 50 HZ 3/YEL /BRN /BLU WHITE CB -5 DC CYCLE PHASE 50 HZ WHITE TO BLUE 60 HZ WHITE TO YELLOW 0A/WHT 660VAC CAP. TRANSFORMER: 00VAC YELLOW WHITE BLUE FEMALE MALE FEMALE 06985 0
HOW TO USE THIS MANUAL STANDARD MODEL PARTS This section on HOW TO USE THIS MANUAL will tell you how to: -- Find important machine information for ordering correct repair parts. -- Find part numbers. -- Order parts and supplies. IMPORTANT INFORMATION When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual. FINDING A PART NUMBER The STANDARD PARTS section lists repair parts for standard machines. They are grouped in this general order: -- How to use this manual. -- General wear parts. -- Machine frame and related parts. -- Machine propelling system. -- Scrubbing components. -- Electrical parts. All sections in this manual consist of parts illustrations and corresponding parts lists. The serial number of your machine is printed on the machine data plate located as shown. The parts illustrations are numbered with Ref numbers which refer to corresponding parts lists. 37
The parts lists include a number of columns of information: -- Ref -- column refers to the reference number on the parts illustration. -- indicates the part is an assembly. Y -- indicates the part is included in the assembly listed just before it. -- Part No. -- column lists the part number for the part. -- Description -- column is a brief description of the part. -- Qty. -- column lists the quantity of that part used in that area of the machine. NOTE: If a service kit is installed on your machine, be sure to keep the INSTRUCTION BULLETIN which came with the kit. It contains repair parts numbers needed for ordering future parts. NOTE: Fasteners used in this machine may be metric or non-metric. Take care when replacing hardware to replace with same thread size. PLACING AN ORDER Orders may be placed by phone, fax, or by mail. Phone orders may need written confirmation. Follow the steps below to insure prompt delivery:. Identify the model number of your machine.. Identify the serial number of your machine. 3. Find the part number of the part you need. Do not order by page number or reference number. If you are not able to find the part number, call your Castex/Nobles representative for help or send the old part as a sample.. Determine the quantity of the part you need. 5. Provide the following company information: -- Company name -- Customer ID Number -- Shipping address -- Billing address -- First and last name of person ordering parts -- Telephone number -- Purchase order number 6. Provide definitive shipping instructions. Any claim for loss or damage to a shipment in transit should be filed promptly with the transportation company making the delivery. Shipments will be complete unless the packing list or order acknowledgement indicates items back ordered. If parts received are suspected to be incorrect or defective, please contact the Castex/Nobles representative from whom you ordered the part. They will give authorization for return and/or handle replacement shipments when required. 38
Fig. - Recommended General Maintenance Items 09 o * 5955 Replmt.Parts Pkg Y 656 Filter Pkg, Dust, Panl, 9plts Y 386 Belt, V, [3vx] 8.0l Y 33 Belt, V, [3l] 36.0l Y 379 Belt, V Y 099 Skirt Y 563 Skirt,.06th, 0.00w 30.00l, 06/0.3h Y 396 Skirt Y 099 Skirt Y 63 Skirt Y 630 Skirt Y 087 Wheel,.6d 0.7w 0.b 678 Belt, V, [3l] 80.0l Y 7037 Adhesive, Contact, [357 5.0oz] Y 059 Seal, Rbr, Open, 0.9th, 0.6w 0.6l Y 838 Gasket, Duct, Output Y 837 Hinge, Pyp,.06.0 W 03.3l /0.3h Y 80 Gasket, Duct Y 60378 Seal, Rbr, Open, 0.9th, 0.6w o 03973 Kit, Maint, Skirt, Gas Y 63 Skirt Y 396 Skirt Y 6088 Washer, 0.9b.00d.06, Stl, Pl 0 Y 630 Skirt Y 099 Skirt Y 60 Nut, U,.5--0 3 Y 099 Skirt Y 563 Skirt,.06th, 0.00w 30.00l, 06/0.3h 39
3 Fig. - Replacement Brushes 0
Fig. - Replacement Brushes 086 57 Brush, Swp, 8l, 6 Dr, Pyp 3856 Brush, Swp, 8l, Sr, Umx Carpet o 673 Brush Assy, Disk, Swp, 3.0 D, Pyp Y 3 803B Adaptor, Brush, Side,.68b
5 3 6 7 8 3 30 3 8 9 0 6 5 9 3 7 9 0 8 7 5 5 7 6 5 33 33 3 3 Fig. 3 - Main Frame and Charger Group
Fig. 3 - Main Frame and Charger Group 0637 063 Frame Assy, F/[600b] 000 Frame Wldt, Main 6 Caster Rep.By35 3 6395-- Clamp, Cable, Stl, 0.38d X 0.38w, h 396 Skirt 5 6088 Washer, 0.9b.00d.06, Stl, Pl 0 6 630 Skirt o 608 Bracket / Wheel Assy Y 7 087 Wheel,.6d 0.7w 0.b Y 8 600 Bracket, Mtg, Caster 9 9 Strip 0 63 Skirt 70 Panel, Brush 60 Nut, U,.5--0 3 3 099 Skirt 670 Handle 5 50609 Cap, Plug 6 899-- Chain, Sash, #35, 05.3l 09 Link 7 6096 Cord, Ele, 6--3 8.0inch 8 0007 Tray 9 87 Cover, Frame, Rear 0 6757 Bumper, Rbr, 0.5d 0.t Adh 966 Tie, Cable, Nyl, 07.3l.9w.8 Max D 606 Bracket, Mounting (Replaced by none) 3 6093 Kit, Replmt, Chrgr, F/ 50708 o 3 60507 Kit, Replmt, Chrgr, F/ 50709 Y 39 Terminal, Qdc, [.5f, Ins,] 5 5056 Terminal, Qdc, [.5m, Insf,0] 6 0756 Wire 7 609 Bracket, Mtg, Cntrl Panl 8 5006 Terminal, Qdc, [.5m, Inss, ] 3 9 5009 Controlbox, Charger 30 50050 Charger, vdc 05a 60hz 0vac Auto 30 506 Charger, vdc 5a 50hz 3 7000 Bracket, Spacer, Battery 3 355 Caster, Stem, Swivel,.0 D 33 89 Sleeve 3
7 6 3 8 5 3 0 0 9 Fig. - Handle Group 063 * 39 Kit, Replmt, Frame, F/ 865-- 39 Kit, Replmt, Frame, F/ 09003 398 Handle Assy, W/ Label 6379 Kit, Replmt, Cable Guide, Clutch 3 608 Rivet, Blind,.88d X 0.58 X.38d, Stl 665 Nut, Speed, Retainer,.5--0 5 6377 Bushing, Flng, 0.8b 0.50d 0.50l, Pye 6 567-- Handle Assy, Tube,.00d.9w 7 83 Handle, Clutch 8 89 Cable,.3d, 8.5l,.5--0 /.38ball 9 08868 Bar, Flt, Stl, 0. X 0.9 X.0 L 0 3709 Catch 606 Rod 379000 Plug Button
7 5 0 9 3 8 6 Fig. 5 - Hopper Assembly o 870 Hopper Assy Y 099 Skirt Y 3 7 Retainer, Skirt, Hppr, Rear, Y 563 Skirt,.06th, 0.00w 30.00l, 06/0.3h Y 5 568 Retainer, Seal, W/ Label, Rear Y 6 065 Rivet, Blind,.96d X 0.6 X.38d, Alm 9 Y 7 53 Handle, Hppr Y 8 8 Shield, Hppr Y 9 059 Seal, Rbr, Open, 0.9th, 0.6w 0.6l Y 0 39807 Molding, Trim, Rubber,.06.l 5
6 3 3 7 33 3 35 36 37 3 9 30 39 39 0 38 5 8 7 7 0 39 39 9 5 3 9 0 39 8 6 5 7 Fig. 6 - Brush Drive Group 3 6 7 7 6 6
Fig. 6 - Brush Drive Group 0639 57 Kit, Replmt, Handle / Bracket 73 Bushing, Flng, 0.30b 0.5d. L, Nyl 3 5950 Handle, Lift, Brush Washer, Lock, Int--Ext,.38 5 98 Screw, Hex,.38--6 X.5, 5 6 58 Bracket Wldt, Brush Lift 7 9 Washer, 0.8b 0.6d.06, Nyl 8 3553 Spring, Cmpr, 0.7od.55wir 3.0l 9 356 Sheave, [3v], grv, 03.5pd 0.38b 0 637 Arm, Brush, Main, Drive o 68 Shaft Y 360 Bearing, Ball, 0.59b.6d 0.35w Y 056 Ring, Retaining, Ext, 0.59d, Basic Y 3 775 Shaft Y 36 Bushing Assy, Flng, Hole,.5b 5 363 Cover, Flng, Drive, Gray 6 837 Hinge, Pyp,.06.0 W 03.3l /0.3h 7 Strip, Stl, 0.07th X 00.90w, 03.30l 8 357 Cup,Drive,Brush Tube--Grey o 58 Arm Assy, Brush, Main Y 9 385 Bar, Hex, Stl, Mach, Sleeve, Idler Y 0 69 Cup & Bearing Assy --Brush Y 386 Guard, Cup, Gray Y 509 Arm, Brush, Main, Rh Y 3 09006 Washer 637 Seal, Foam, Rbr,.50 0.75w 03.0l 5 669 Plate 6 86 Plate Rep.Bynone 7 3909 Pin, Clevis, 0.37 D X 0.75l 8 960 Spring, Extn, 0.75od X 0.06wir, 5.3l 9 7 Bracket, Mtg, Spring 30 999 Spring, Extn, 0.75od X 0.wir,.5l 3 88 Washer, 0.38b 0.56d.03, Stl 3 3 56060 Bolt, Shld,.38d X.00,.3--8 33 0997 Kit, Replmt, Idler Arm, F/ 87 3 9566 Sleeve 35 085 Bearing, Ball, 0.39b.8d 0.35w 36 50038 Kit, Replmt, Idler, F/ [89&7] 37 386 Belt, V, [3vx] 8.0l 38 0995 Idler Arm 39 39 Washer, Flt,.3 Std 6 0 0355 Sheave, [3v], grv, 03.0pd 0.38brg 7 Washer, Flat 3906 Rod, Thrd, Full,.3--8 05.7l 7
3 7 8 9 7 7 6 6 5 5 9 Clutch Handle Clutch Cable 30 0 9 6 3 8 5 38 3 0 9 8 6 9 8 3 0 39 5 33 3 7 3 3 36 37 3 35 3 36 Fig. 7 - Motor and Wheel Drive Group 8
Fig. 7 - Motor and Wheel Drive Group 005 o 5009 Kit, Replmt, Motor, F/ 6035 Y 3790 Brush, Motor, Set o 50066 Motor, Ele,.8hp Y 50 Brush, Motor, Set Y 505 Brush Holder, With Brushes Y 860 Bearing, Ball, 0.67b.57d 0.7w Y 6390 Bearing, Ball, 0.79b.85d 0.55w Y 009 Key, Sq, 0.9 X 0.9, 00.75l 3 8 Bracket, Mtg, Motor, [Prestolite] 8760 Sheave, [3l], grv, 0.8pd 0.6b 5 33 Belt, V, [3l] 36.0l 6 695 Sheave, [3l], grv, 0.6pd 0.6b 7 863 Sheave, [3l], grv, 06.pd 0.38b 8 87 Washer, Belleville,.38 9 8636 Flange, Brg,.5id h 0 8635 Bearing, W/ Collar, 0.63b.57d.w 00500-- Key, Woodruff, 0.09 0.50, [Asa#030] o 059 Kit, Replmt, Shaft, F/3957 Y 3 0660 Screw, Hex,.38--6 X.00, Lh 3563 Sheave, [3v], grv, 0.pd 0.38b 5 88-- Bracket Wldt, Clutch, Propel 6 0733-- Pin, Clevis, 0.37 D X 0.6l 7 3905 Kit, Replmt, Arm, Clutch, F/ 6 8 3 Bushing, Flng, 0.6b 0.68d 0.00l, Nyl 9 57 Shaft, Cntrl, Clutch 0 50090 Bracket Wldt, Motor, [Ohio] o 333 Arm Assy, Clutch, Propel Y 5 Arm, Idler, Clutch, Propel, Rh Y 099 Sheave, Flat,.8d.38w 0.67b Y 3 39 Washer, Flt,.3 Std 7 Y 37896 Bolt, Carriage,.38--6 X.00 5 800 Bearing, Ball, 0.6b.38d 0.3w 6 909 Sleeve 7 687 Kit, Replmt, Idler, F/330// 8 5000 Kit, Replmt, Bearing,F/66 9 053 Ring, Retaining, Int,.38d, Basic 30 0076 Boot, 90deg.50d.57d X.8 o 87 Tire Assy, Solid, 08.0x.0, W/ Brg Y 3 909 Sleeve Y 3 800 Bearing, Ball, 0.6b.38d 0.3w Y 33 50 Tire Assy, Solid, 08.0x.0.37b Y 3 50 Tube, Steel Y 35 587 Screw, Hex,.50--3 X 6.50,, Unpl Y 36 386 Washer, Flt,.50 Sae 37 379 Belt, V 38 5997 Arm, Clutch, Propel, Lh 39 089 Bolt, Carriage,.38--6 X.00 9
6 7 8SEAL 5 5 3 3 8 9 5 7 0 9 0 0 Fig. 8 - Filter Group 50
Fig. 8 - Filter Group 88 Clip, Latch 0558 Cover, Filterbox, Rear 3 8A Retainer 59 Bracket, Pivot, Fltr Cover 5 65358 Screen, Filter 6 60368 Filter, Pkg, Dust, Panl, 9plts 7 3557 Filter, Pkg, Dust, Panl, Fine 8 60378 Seal (Not Shown) 9 573 Duct, Outlet, 3.0 3.0 7.8l Pye 0 57 Duct, Input 858 Seal, Foam, Rbr,.38 0.75w 9.0l 3 85 Nut, Isolator,.5--0 #/--S 6 3 3556 Retainer 0 Cover, Filterbox, Front 5 866 Bracket, Retainer, Fltr, Rh 6 866 Bracket, Retainer, Fltr, Lh 7 6 Retainer Rep.By638 8 93 Strainrelief 9 839 Gasket, Duct 0 80 Gasket, Duct 838 Gasket, Duct, Output 5
3 0 6 8 9 6 5 7 3 5 30 3 33 9 3 5 7 0 3 7 9 8 8 6 3 Fig. 9 - Battery Group 5
Fig. 9 - Battery Group 0638 o 0 Shroud Y 08896 Fastener, Velcro.0w Hook Y 3 5953 Fastener, Velcro,.5x White B 57803 Circuitbreaker, 5.0a, Resetable 5 5775 Boot, Circuitbreaker 6 5080 Cable, Battery, Blk ga 3.5l Pos/Neg 7 638 Kit, Replmt, Battery,Wet F/06 7 6385 Kit, Replmt, Battery, Dry, F/08 o 8 88 Cable Assy, Battery, 6ga 8l [Anderson] Y 9 87 Connector o 0 883 Cable Assy, Battery, 6ga l, [Anderson] Y 88 Connector 60593 Panel, Fan, Spprt, Rework, [6095] 3 877 Button, Plug,.09h.05--.06 [Black Stl] 60 Switch Rep.By70089 o 5 303 Switch Y 30 Key, Ignition, [Set Of ], F/65 6 606 Knob Rep.Bynone 7 3988 Gauge, Hourmeter, Electronic 8 0 Contactor, vdc 9 6063 Parts Unique, Hd Bmpr, Lpg, Ml--D 0 3759 Circuitbreaker, 50.0 Amp, Resetable 078 Switch 56 Bracket, Mtg, Switch 3 55 Angle, Sppt, Switch Bracket 58 Kit, Replmt, Bracket 5 9688 Gauge, Ammeter, Chrgr, vdc 6 6095 Support Wldt, Fan 7 636 Wire, 06ga 3.5l Blk.38ring /.3ring 8 6355 Battery, vdc, Wet 8 6356 Battery, vdc, Mdry 9 6359 Wire, 06ga 8.5l Red.38ring /Anderson 30 6360 Wire, 06ga.5l Blk.3ring /Anderson 3 596 Cover, Terminal, Battery, Pye 3 636 Boot, 90deg.6d.d Red 33 6365 Boot, 90deg.6d.d Black 3 387 Kit, Replmt, Battery Harness 53
TO BATTERY NEGATIVE Fig. 0 - Wire Harnesses Group 060 6087 Harness, Main 5
6 7 3 5 Fig. - Vacuum Fan Group 008 * 35 Housing, Vacfan, Rear, 9.0d, Impeller 083 Impeller, 9.00d X 0.376b 3 036 Spacer 58 Panel Wldt, Backing, Vacfan 5 693 Shaft 6 00960 Key, Sq, 0. X 0., 00.50l 7 00500-- Key, Woodruff, 0. 0.50, [Asa#00] 55
Fig. - Label Kit 0655 o 0575 Kit, Replmt, Label, Complt Y 57 Label, Opertnl, Instmt Panel 56
Rear Filter Box Cover 3 Fig. 3 - Cord Kit 06990 o 50 Kit, Cord, Chrgr, 0ft Y 60565 Cord, Ele, 6--3 7.0inch Y 783 Bracket, Cord Y 3 065 Rivet, Blind,.96d X 0.6 X.38d, Alm Y 6088 Washer, 0.9b.00d.06, Stl, Pl 57
5 6 5 Main Frame 9 8 7 0 3 0 3 0 9 8 6 7 Fig. - Side Brush Group 58
Fig. - Side Brush Group 003 * 85 Shaft, Drive, Brush, Side 83 Plate, Mtg, Bracket 3 8636 Flange, Brg,.5id h 8635 Bearing, W/ Collar, 0.63b.57d.w 5 0789 Arm, Brush, Side 6 3956 Nut, Hex, Jam,.38--6, Lh 7 678 Belt, V, [3l] 80.0l 8 85 Sheave, [3l], grv, 0.pd.38--6 9 07890 Cover Wldt, Brush Arm 0 007 Retainer 0787 Sheave, [3l], grv, 0.9pd.38--6 73 Gearbox, 90, :ratio, Brush, Side 3 0789 Arm, Brush, Side 07887 Molding, Trim,.08--. 39.0 5 97 Bumper, Side Brush 6 6595-- Molding, Trim,.08--..00 7 708 Screw, Btn,.5--0 X 0.6, Nl 8 088 Wheel Assy,.0d 0.8w 9 573 Pin, Clevis, 0.5 D X.5l 0 08085 Pin, Hair Cotter, 0.3 D.058 Wir 59