Kings County Board of Education Approval March 2, 2011 California Department of Education Recertification December 2008 Kings Regional Occupational Program Course Information Course Title: Advanced Automotive Services Course #: 13AAS CDE #: 1141 CBEDS Title: Automotive mechanic, combination CBEDS No.: 5655 Industry Sector: Transportation Industry Pathway: Vehicle Maintenance, Service and Repair Career Cluster: Transportation, Distribution & Logistics Jobs Titles: 49-3023.00 Auto Technician 49-3052.00 Motorcycle Technician 49-3041.00 Farm Equipment Technician 53-6031.00 Service Station Attendant 51-4041.00 Engine Machinist 51-9198.00 Auto Dismantler 43-4051.00 Auto Repair Service Writer 41-2031.00 Auto Parts Counter Person Course Description: The Adv. Automotive Services emphasizes those skills for employment. The course gives students practical hands-on experience in diagnosing, troubleshooting, and service procedures. Students learn maintenance and repair in automotive specialty areas such as: drive trains and axles, suspension and steering, brakes, heating and air conditioning. Total Hours: 306 (306 Classroom hours, 90 optional Community Classroom/CVE hours) Textbook/Materials: Gilles, T. Automotive Service, Thomson Learning Various automobile service manuals Electronic databases Recommended Prerequisites: Beginning automotive course Certification: minimum grade of a B Standard Alignment Academic Standards CTE Standards Writing 9/10-2.5 Writing 11/12-2.5 Speaking 9/10-2-3 Academic credit: Hanford High School 10 units per semester (2 period block) Lemoore High School 10 units per semester (2 period block) Articulation: Last Update: October 2008 Career Preparation Standards All Job Readiness Skills (ELRs) - All Industry Standards none 1144 W. Lacey Blvd., Hanford, CA 93230 ~ Tel: 559 589-7026 ~ FAX: 559 589-7007
Advanced Automotive Services Course Outline I. Safety 16 hrs A. Demonstrate a clean and safe work environment 1. Fire extinguisher use 2. Eye safety 3. Ear protection 4. Clothing 5. Hazardous material disposal B. Understand occupational safety issues regarding hazards, safety procedures, and OSHA regulations C. Pass comprehensive safety test II. Basic Employment Skills and Workplace Competencies 10 hrs A. Research careers in the automotive industry B. Use automotive terminology C. Correctly complete an application D. Develop a resume and cover letter E. Demonstrate good interview techniques F. Demonstrate good customer communication skills G. SCANS competencies H. Employment competencies III. Service Information A. Use vehicles owner s manual B. Identify the vehicle identification number (VIN) C. Locate under hood label D. Use the service manual E. Locate maintenance specifications F. Operate computerized retrieval system G. Use flat rate manual H. Properly fill out and use a repair order IV. Basic Shop Procedures A. Identify and use measuring instruments 1. Measure to within 1/64 using a ruler or measuring tape 2. Measure a gap using a feeler gauge 3. Measure with a standard vernier and dial caliper 4. Measure with a standard micrometer 5. Convert between metric and inch measuring system B. Identify basic hand tools and lab equipment 1. Identify fastener grade and torque 2. Tighten fastener to specification 3. Drill and tap hole 4. Use a tap and die to chase and clean threads 5. Select a wrench of the proper size and type for the application 6. Select the correct screwdriver for the given screw 7. Select the proper punch to drive out a rivet or tight bolt 8. Select the proper blade and cut metal using a hacksaw 9. Use a strap pipe cutter for exhaust tubing C. Safely raise a vehicle for under body access 1. Locate vehicle lift points 2. Raise a vehicle using floor jacks and jack stands 15 hrs 50 hrs Kings ROP Advanced Automotive Page 2
3. Raise a vehicle using a frame contact lift D. Complete a repair order E. Demonstrate proficiency in ordering parts and supplies F. Understand the importance of proper cleanup V. Under Hood Inspections and Services 20 hrs A. Replace a V-belt B. Replace a V-ribbed belt C. Replace a serpentine belt D. Determine proper fluids for use in a specific automobile E. Service air filter VI. Under Vehicle Service A. Replace drive axle B. Service/replace universal joint C. Drain and replace lubricant for gear boxes D. Locate and diagnose various fluid leaks E. Drain and replace engine oil and filter VII. Engine Testing and Light Repair A. Describe the four stroke cycle and camshaft timing B. Identify basic engine parts C. Identify various engine cylinder arrangements, engine sizes and measurements D. Replace an engine gasket and check for leaks E. Remove, gap, and install spark plugs F. Describe firing order G. Identify and describe ignition system components H. Visually inspect spark plug cables and measure resistance I. Remove and replace spark plug cables in proper order J. Remove and replace a distributor cap and rotor K. Check and adjust ignition base timing to manufacture s specifications L. Check computer controlled ignition base timing M. Check computer controlled timing advance N. Measure engine vacuum O. Perform a cylinder compression test P. Perform a cooling system combustion leak test Q. Replace time belt R. Perform valve adjustment VIII. Cooling System Service A. Identify cooling system parts B. Describe radiator cap operation C. Replace thermostat and gasket; describe operation D. Drain, refill and bleed cooling system E. Replace cooling system hoses F. Replace coolant pump G. Replace heater core (optional) 20 hrs 55 hrs 20 hrs IX. General Electrical System Service 40 hrs A. Basic Electricity 1. Demonstrate familiarity with basic electrical theory and terms 2. Identify common electrical symbols 3. Perform fuse testing and service 4. Splice a wire with a crimp connector 5. Solder a wire connection 6. Locate a given point in a vehicle wiring system using an electrical wiring diagram Kings ROP Advanced Automotive Page 3
7. Check circuits using a test light 8. Locate and repair a defective fusible link or circuit breaker 9. Demonstrate proper usage and application of a digital multimeter B. Accessories 1. Identify belt driven accessories 2. Diagnose malfunction in common electrical accessory C. Lightening 1. Replace tail/brake light 2. Replace a turn signal flasher 3. Replace a sealed beam headlamp 4. Replace a composite headlamp bulb 5. Perform a headlamp adjustment with aiming tools D. Charging 1. Identify charging system components 2. Test alternator output and diode test 3. Perform alternator circuit voltage drop test 4. Remove and replace alternator E. Battery 1. Remove and replace battery and inspect hold-dowm 2. Replace battery cables 3. Replace a battery terminal end 4. Test battery specific gravity 5. Perform battery open circuit voltage test 6. Slow charge a battery 7. Jump start a battery 8. Perform battery capacity/load test with battery/starter tester 9. Perform battery drain test (parasitic load) 10. Perform battery circuit voltage drop test 11. Use back up power supply while servicing battery F. Starting 1. Identify starting system components 2. Perform starter current draw test 3. Perform starter circuit voltage drop test 4. Remove and replace starter motor 5. Remove and replace motor relay/solenoid X. Tire and Wheel Service 15 hrs A. Diagnose causes of tire wear B. Repair tire puncture C. Mount and dismount tire D. Remove and replace wheel and torque lugs E. Balance tire XI. Brake and Wheel Bearing Service 30 hrs A. Identify brake system components B. Inspect brake system components C. Manually bleed brakes D. Replace brake fluid E. Adjust and measure drum brakes F. Adjust parking brake G. Measure disk brakes H. Adjust a tapered roller wheel bearing I. Repack and replace a wheel bearing cups J. Replace drum brake shoes K. Replace disc brake pads L. Remove and replace disc brake caliper Kings ROP Advanced Automotive Page 4
M. Remove and replace drum brake wheel cylinder N. Remove and replace brake hose O. Use disc brake lathe P. Use drum brake lathe XII. Suspension, Steering, and Alignment A. Identify suspension components and types B. Check steering system linkage for wear and looseness C. Perform pre-alignment inspection D. Identify steering components and types E. Identify wheel alignment angles F. Replace shock absorbers G. Replace MacPherson struts H. Check ball joint wear with dial indicator 15 hrs XIII. Community Classroom (Optional) Students are eligible to participate in community classroom or coop (when available) upon completion of the basic course of instruction. Students will apply skills in a business placement, working under the direction of a business supervisor. Students will demonstrate good employment skills, as well as develop a better understanding of how the skills learned in the classroom are applied in an actual work setting. CC 90 hrs Kings ROP Advanced Automotive Page 5