More time on the road Illustrated s List RTO-4909ALL November 0
Contents How To Use The Illustrated s List... AFTERMARKET TRANSMISSIONS... 4 AUXILIARY DRIVE GEAR... 5 CASE (AUX)... CASE (FRONT)... 0 COMBINATION CYLINDER... COUNTERSHAFT & BRGS(AUX)... 5 COUNTERSHAFT ASSY... 6 FILTER REGULATOR... 8 H & C W/A-5000 VALVE... 9 INPUT SHAFT & DRIVE GEAR... INTEGRAL OIL PUMP... ISOLATORS... 4 KITS & ASSEMBLIES... 5 LEVERS/HOUSINGS... 8 MAINSHAFT & SYNCHRO(AUX)... MAINSHAFT ASSY... MISCELLANEOUS... 5 OIL COOLER... 6 REVERSE IDLER... 8 ROADRANGER VALVE... 4 SHIFT BAR HOUSING... 4 SLAVE VALVE - A-5000... 46
How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at www.roadranger.com/epc. Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit www.roadranger.com. Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used
Group: AFTERMARKET TRANSMISSIONS Reman Transmission AFTMKT 09- Generic Illustration - Not specific to part numbers listed below AFTERMARKET TRANSMISSIONS Item TA-F68- R TA-F68- RDS TA-F68- X RTO-4909ALL REMAN TRANS RTO-4909ALL REMAN TRANS RTO-4909ALL NEW SVC EXCH TRANS WITH INTERNAL PUMP DEALER STOCK - 4 DAY LEAD- TIME - WITH INTERNAL PUMP WITH INTERNAL PUMP - NO CLUTCH HOUSING 4
Group: AUXILIARY DRIVE GEAR IMPORTANT DUE TO DESIGN CHANGES, PLEASE VERIFY THE PART NUMBER ON THE COMPONENT TO ENSURE PROPER PART REPLACEMENT INFORMATION 4 5 6 0 Latest Design 9 8 0480A-09-0 AUXILIARY DRIVE GEAR Item 66 SNAP RING K-60,K-8,K- 8,K-4,K-44 0 SNAP RING RETAINER 668 SNAP RING K-60 4 556650- BOX BEARING 5566504,556650 K-8,K-8 5 68 BEARING RETAINER 6 X-8-645 CAPSCREW X 8 6 6 /8"-6X" 59 AUXILIARY DRIVE GEAR 8 406 SPACER 40046 9 5566508- BOX BEARING 556650,5566508 K-4,K-44 5
Item 0 400894 RETAINER X-8-645 CAPSCREW X 8 6 6 /8"-6X" 405 AUXILIARY DRIVE GEAR 66 SNAP RING K-60,K-8,K- 8,K-4,K-44 6
Group: CASE (AUX) 4 OEM supplied adjustable speedometer sensor (Threaded) OEM supplied non-adjustable speedometer sensor (Non-Threaded) 5 4 5 Magnetic 0 6 6 4 9 Mechanical 8 6 9 5 0 049--9 CASE (AUX) Item S-50 SPEEDO ROTOR ASSY 404 MAGNETIC 55685 -O- RING K-98,S-50,S- 50,S-809,S-84
Item K-98 OIL SEAL KIT 40 40 "FOR MAGNETIC COVER" K-8,K-8,K- 4,K-44 4 X-8-080M CAPSCREW M8 X.5 X MM 5 S-809 REAR BEARING COVER ASSY 40,408,40465,40580 PUSH-IN/THREAD-IN MAGNETIC PICK-UP 6 00955 GASKET - RED EDGE MOLDED 6 404 GASKET - PURPLE EDGE MOLDED RED EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS.04 -.05 - NOT INTERCHANGEABLE WITH ANY OTHER GASKET NON EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS -.0 -.08 - NOT INTERCHANGABLE WITH ANY OTHER GASKET K-06,K-6,K- 98,S-50,S- 809,S-859 K-06,K-6,K- 98 X-8L-6 CAPSCREW 4 /8"-6X-/4" X-8L-64 CAPSCREW /8"-6X" X-8L-64 CAPSCREW 6 /8"-6X" USE W/408 RBC 8 X-8L-60 CAPSCREW /8"-6X-/" 8 X-8L-64 CAPSCREW /8"-6X" 9 400 COVER 46 S-84 0 40598 GASKET 4046 K-06,S-84 K-805 SHIM KIT 45 K - 06 K-8,K-8,K- 4,K-44,S-84 45 GASKET K-06,S-84 405 REAR HOUSING 4054 4 40465 SHIELD S-809 5 085 LIFTING EYE 05 S-84 6 X-8L-604 CAPSCREW 8 /8"-6X-/4" 9 8604 SPEEDO DRIVE GEAR 0 S-50 SPEEDO SPACER ASSY 40590 MECHANICAL K-6 OIL SEAL W/SLINGER 909,080,0808 "FOR MECHANICAL COVER" X-8L-66 CAPSCREW X 8 66 6 /8"-6X-/4" K-454 SPEED SENSOR KIT A - 698,A - 64 SINGLE PICK-UP ( PIN) K-455 SPEED SENSOR KIT, DUAL A - 046,A - 58 DUAL PICK-UP (4 PIN) 4 99 BUSHING S-50,S-859 5 44 -O- RING 8
Item 6 S-50 REAR BRG COVER ASSY 40604,4058 MECHANICAL - 4:00 OPENING 6 S-859 REAR BRG COVER ASSY 40,40586 MECHANICAL - 6:00 OPENING 9
Group: CASE (FRONT) IMPORTANT DUE TO DESIGN CHANGES, PLEASE VERIFY THE PART NUMBER ON THE COMPONENT TO ENSURE PROPER PART REPLACEMENT INFORMATION 4 8 9 0 6 8 Latest Design 0 5 * 8 9 9 8 0 8 * 9 4 5 6 40 6 5 9 0-09-0 4 * Bushing quantity requirements: # Housing Upper bore use 4 #85 / Lower bore use #86. # Housing Upper bore use #85 and #86 / Lower bore use #86. Note: Some part requirements are specific to # or # Aluminum or Iron Clutch Housings and Push or Pull type Clutch. CASE (FRONT) Item S-09 CASE ASSY 8,4058 S-0 CASE ASSY 40440 OLD DESIGN FOR USE W/INTEGRAL PUMP S-8 CASE ASSY 404 LATEST DESIGN FOR USE W/INTEGRAL PUMP X--00 PIPE PLUG X 006 X--0 PIPE PLUG X 0,X 06 /4" MAGNETIC 4 4050 GASKET 4080 K-06 5 40809 PTO COVER 6596,4005 6 X-8-5 CAPSCREW X 8 4 8 /6"-4X/8" 406584 CLUTCH HOUSING GASKET 40485,405668 K-06 0
Item 8 A- CLUTCH HOUSING ASSY A - 00 # PUSH-PULL IRON 8 A- CLUTCH HOUSING ASSY A -,A - # PUSH-PULL IRON 8 A-4 CLUTCH HOUSING ASSY A - 444,A - 4 # PUSH-PULL ALUM. 8 A-599 CLUTCH HOUSING ASSY 400 # PULL ALUM.(SPECIAL-LIGHTER WEIGHT) 8 A-6064 CLUTCH HOUSING ASSY A - 44,A - 40,A - 606,A - 606,A - 6065 # PUSH-PULL ALUM. 9 964 SCREW X-8L-509 4 5/6-8X.8 QUANTITY DEPENDENT ON DESIGN 0 4506 HAND HOLE COVER # PUSH 0 450 HAND HOLE COVER # PULL 0 4050 HAND HOLE COVER 45 # PULL 0 405 HAND HOLE COVER 565 # PUSH 40658 STUD 5966 6 X-0-005 WASHER X 000,X0 000,X0 004 6. X 6.60 X--0 HEX NUT X--005 6.65-8 4 0550 FRONT BEARING COVER " PULL K-468,K-45 5 X-8L-604 CAPSCREW 6 /8"-6X-/4" 6 0549 FRONT BEARING COVER " PUSH 4 GASKET K-06 8 85 BUSHING FOR # HOUSING UPPER A-,A-,A- 4,A-599,A- 6064,K-468 8 85 BUSHING 4 FOR # HOUSING UPPER A-,A-,A- 4,A-599,A- 6064,K-468 8 86 BUSHING FOR # HOUSING UPPER A-,A-,A- 4,A-6064 9 86 BUSHING FOR # AND # HOUSING LOWER A-,A-,A- 4,A-6064 0 X-8C-80 HEX HEAD SCREW/WASHER ASSY 0 X-8C-8 HEX HEAD SCREW/WASHER ASSY X-8C-86 4.500- X.490, USE PCS FOR IRON HOUSING, USE 4 PCS FOR ALUMINUM HOUSING X-8C-8.500- X.460, FOR IRON HOUSING 4040 PLUG 404 -/6" MAGNETIC, O-RING INCLUDED S-09,S-0 X-8-686 CAPSCREW 6 /8"-6X/4"
Item 455 PTO COVER 4054 4 40509 GASKET 684 K-06 4 MAGNET S-09,S-0,S- 8 8 88 PIN 9 X--0 HEX NUT.65-8 0 X-0-005 WASHER X 000,X0 000,X0 004. X 6.60 4554 STUD 6,659 5/8" X -/6" 6 04 PLUG X-8-005 CAPSCREW 5/8"-X-/4" 8 084 SPACER 9 X--80 PIPE PLUG X 800 /" 40 405550 SIGHT PLUG (-5/8) 404
Group: COMBINATION CYLINDER 0 4 6 4 5 6 8 9 8 9 0 5 045-4-9 CMB CYL COMBINATION CYLINDER Item A-559 YOKE ASSY RANGE A-560 YOKE ASSY 5 REDUCTION 0 CYLINDER K-85 4 GASKET K-06,K-846,K- 85 5 465 -O- RING K-846,K-85 6 44 PISTON 5 K-85 445 -O- RING K-846,K-85 8 444 -O- RING K-846,K-85 9 X--00 NUT 5/8"-8 0 4644 -O- RING K-846,K-85 K-4 PISTON KIT,400 04 -O- RING K-846,K-85 X--80 NUT /"-0 4 9 CYLINDER COVER 5 4048 -O- RING K-4,K-846,K- 85
Item 6 X-8L-6 CAPSCREW X 8 6 5 /8"-6X-/" 994 INSERT VALVE 55 4066 K-8,K-8,K- 4,K-44 8 65 -O- RING 9 59 PLUG 0 GASKET K-06,K-4,K- 846,K-85 4
Group: COUNTERSHAFT & BRGS(AUX) 0445--9 AUXCS COUNTERSHAFT & BRGS(AUX) Item A-6844 WELDED COUNTERSHAFT ASSY A - 64,A - 684 D/G 4098 - C/S 4096 4004- BOX BEARING 4,4004 4 K-8,K-8,K- 4,K-44 4 SPACER 5
Group: COUNTERSHAFT ASSY 0 5 4 6 5 4 9 8 IMPORTANT 068-09-0 DUE TO DESIGN CHANGES, PLEASE VERIFY THE PART NUMBER ON THE COMPONENT TO ENSURE PROPER PART REPLACEMENT INFORMATION COUNTERSHAFT ASSY Item 4 SNAP RING K-60,K-8,K- 8,K-4,K-44 466 BEARING USED IN OLD DESIGN TRANSMISSION - SEE IMPORTANT NOTE ON ILLUSTRATION 400 BEARING USED IN LATEST DESIGN TRANSMISSION - SEE IMPORTANT NOTE ON ILLUSTRATION K-8,K-8 K-4,K-44 404 CNTRSHFT W/REV & LO 4 X-6-E KEY 5 65 ROLL PIN 6 404840 KEY 96 05 ST GEAR-CNTRSHFT 969,4004 8 64 ND GEAR-CNTRSHFT 96 9 6 OD GEAR-CNTRSHFT 969,0 0 595 PTO GEAR - LOWER 0 0840 PTO GEAR - UPPER 595 405665 DRIVE GEAR-CNTRSHFT 08,405069 6
Item 998 SNAP RING K-60 404599 BEARING 406 404598 K-8,K-8,K- 4,K-44 4 404605 RETAINER 9548 5 X--005 CAPSCREW 5/8"-8X-/4"
Group: FILTER REGULATOR NSS -O- Ring/Element Kit 00--9 AFR NSS - Not Sold Separately FILTER REGULATOR Item K-0 FILTER REG KIT A - 5454 K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR X-8C-4 CAPSCREW X 8S 4 /4"-0X-/4" 8
Group: H & C W/A-5000 VALVE 6 5 4 9 H P From RRV 8 4 0 Combination Cylinder 0 From RRV 8 S 9 L 9 S 6 5 0 00H--9 A-5000 HC H & C W/A-5000 VALVE Item A-5000 SLAVE VALVE ASSY 0850 948 GASKET K-06 946 -O- RING 40 K-969 4 K-969 SLEEVE KIT 46,9460,446 FOR SLAVE VALVES 5 68 SPRING 95 6 0490 PIN 9459 845 ELBOW /8" 8 X-8C-4 CAPSCREW 4 /4"-0X-/4" 9 55509 HOSE ASSY 4" 0 5558 HOSE ASSY 6" K-0 FILTER REG KIT A - 5454 X--08 PIPE PLUG /8" NPT X-8L-600 CAPSCREW /8"-6X" 4 4 HOSE CLAMP 5 45 STRAP 6 46 BRACKET 48 HOSE CLAMP 8 X-8L-604 CAPSCREW /8"-6X-/4" 9
Item 9 086 BRANCH TEE /8" 0 880 ELBOW /8" 54 -O- RING A-5000,K-95,K- 0,K-846 0
Group: INPUT SHAFT & DRIVE GEAR 9 6 8 4 5 * * 00-/9 IS * For Shipping Only -- Do Not Replace INPUT SHAFT & DRIVE GEAR Item 559 SEAL NOT SOLD FOR SERVICE 6980 SNAP RING K-468,K-60,K- 8,K-44,K-45 404 BEARING 8504 K-8,K-4,K- 44 4 646 SPACER 5 450 SNAP RING K-468,K-60,K- 8,K-8,K- 4,K-44,K-45 6 96 MAIN DRIVE GEAR 959 8 S-659 INPUT SHAFT 055 566 4066 " PULL K-468,K-8,K- 44,K-45 8 S-660 INPUT SHAFT 056,56 " PUSH 9 6566 BUSHING K-8,K-4,S- 659,S-660
Group: INTEGRAL OIL PUMP Indicates part of item 999 9 5 4 6 9 8 6 6 0 8 059--9 4 5 INTEGRAL OIL PUMP Item X-8C-409 CAPSCREW 5 /4"-0X5/8" K-40 COVER & SCREW KIT 05,4005 054 GASKET K-06,K-40 4 08 PLUG 5 465 -O- RING K-846,K-85 6 K-46 FASTENER KIT 084, X-8-448 KIT CONTAINS FASTENERS AND WASHERS K-6 8 085 DOWEL PIN
Item 9 40 RETAINER 0 K-6 OIL PUMP KIT 4089,40948,406,40459,4045 A - 696,A - K-6 OIL PUMP KIT 4089,40948,406,40459,4045 A - 696,A - 0509 KEY 485 SNAP RING 4 404 PUMP DRIVE GEAR 404880 5 K-6 OIL PUMP KIT 4089,40948,406,40459,4045 A - 696,A - 6 X-4-00 STEEL BALL /6" 405 SPRING 8 405 SUCTION TUBE 40468 O-RING INCLUDED ON SUCTION TUBE K-6 9 40469 PLUG 6 X-8-44 SCREW 05 -O- RING 999 K-6 OIL PUMP KIT 4089,40948,406,40459,4045 A - 696,A -
Group: ISOLATORS New Design 6 9 4 New Design 0 00--9 Isolator Indicates Of Item 0 ISOLATORS Item 94 -E- RING K-46 PIN REPLACEMENT KIT 45 46 BUSHING K-00,K-48,K- 49,K-98,K- 99,S-9,S- 0,S-59 4 S-94 ISOLATOR ASSY 6 4 LEVER STRAIGHT 8.6" 5 STUB LEVER LOW TOWER K-48,S-6 6 STUB LEVER HIGH TOWER K-49,S-59,S- 0 4068 STUB LEVER MID TOWER K-98 9 6 90 DEG LEVER STRAIGHT " 0 K-99 ISOLATOR BUSHING KIT 44, X-8-560 SCREW K-00 X-9-50 NUT K-00 4
KITS & ASSEMBLIES Item K-46 SHIFT LEVER HSG 450,6,898,404905,A - 44 LOW TOWER K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR K-95 REPAIR KIT-SLAVE VALVE FOR A-5000 VALVE K-956 COOLER INSTLN KIT K-969 SLEEVE KIT 46,9460,446 FOR SLAVE VALVES K-00 PIN & BUSHING KIT K-06 GASKET KIT K-8,K-8,K- 4,K-44 K-0 FILTER REG KIT A - 5454 K-6 OIL SEAL W/SLINGER 909,080,0808 "FOR MECHANICAL COVER" K-94 AIR SYSTEMS TOOL KIT K-40 COVER & SCREW KIT 05,4005 K-4 PISTON KIT,400 K-48 LEVER REPLACEMENT KIT K-49 LEVER REPLACEMENT KIT K-468 CLUTCH INSTALLATION KIT LOW TOWER HIGH TOWER FOR USE WITH S-659 INPUT SHAFT ASSY AND 8504 INPUT SHAFT BEARING K-805 SHIM KIT 45 K - 06 K-8,K-8,K- 4,K-44,S-84 K-846 -O- RING KIT K-8,K-8,K- 4,K-44 K-85 CYLINDER KIT K-98 OIL SEAL KIT 40 40 "FOR MAGNETIC COVER" K-8,K-8,K- 4,K-44 K-9 SHIFT LEVER HSG KIT 66,6,40050,40490,K - 60 K - 94 K-9 SHIFT LEVER HSG KIT 406,40490,A - 6040 K-98 LEVER REPLACEMENT KIT HIGH TOWER MID TOWER MID TOWER K-04 ACTUATOR PIN KIT 408 5
Item K-9 MASTER VALVE REPAIR KIT K-94 MASTER VALVE REPAIR KIT FOR A-695 VALVE FOR A-5 VALVE K-60 SMALL PARTS KIT FOR USE WITH OLD DESIGN TRANSMISSION - SEE THE AUXILIARY DRIVE GEAR GROUP TO DETERMINE WHICH DESIGN YOU ARE SERVICING K-8 BASIC OVERHAUL KIT FOR USE WITH OLD DESIGN TRANSMISSION - SEE THE AUXILIARY DRIVE GEAR GROUP TO DETERMINE WHICH DESIGN YOU ARE SERVICING K-8 BASIC REBUILD KIT FOR USE WITH OLD DESIGN TRANSMISSION - SEE THE AUXILIARY DRIVE GEAR GROUP TO DETERMINE WHICH DESIGN YOU ARE SERVICING K-6 OIL PUMP KIT 4089,40948,406,40459,4045 A - 696,A - K-6 O-RING & WASHER KIT 40 K-99 ISOLATOR BUSHING KIT 44, K-4 BASIC REBUILD KIT FOR USE WITH LATEST DESIGN TRANSMISSION - SEE THE AUXILIARY DRIVE GEAR GROUP TO DETERMINE WHICH DESIGN YOU ARE SERVICING K-44 BASIC OVERHAUL KIT FOR USE WITH LATEST DESIGN TRANSMISSION - SEE THE AUXILIARY DRIVE GEAR GROUP TO DETERMINE WHICH DESIGN YOU ARE SERVICING K-454 SPEED SENSOR KIT A - 698,A - 64 SINGLE PICK-UP ( PIN) K-455 SPEED SENSOR KIT, DUAL A - 046,A - 58 DUAL PICK-UP (4 PIN) K-46 PIN REPLACEMENT KIT 45 K-49 SYNCHRONIZER KIT K - 446 K-494 SYNCHRONIZER REPLACEMENT KIT K - 448 SLIDING CLUTCH INCLUDED IN KIT K-65 OIL SEAL TOOL KIT K-45 CLUTCH INSTALLATION KIT (RT), HYDRAULIC RELEASE STANDARD RT INPUT SHAFT AND YOKE FOR HYDRAULIC CLUTCH RELEASE 6
Item S-404 OIL FILTER 8 S-445 SHIFT BAR HSG 890,05,04,05,048 5,4045 HOUSING ONLY (STD) S-56 CAP ASSY 085,085 S-659 INPUT SHAFT 055 566 4066 " PULL - USE W/FBC 0550 K-468,K-8,K- 44,K-45 S-660 INPUT SHAFT 056,56 " PUSH - USE W/FBC 0549 S-94 ISOLATOR ASSY S-9 SHIFT LEVER HSG ASSY LOW TOWER S-0 SHIFT LEVER HSG ASSY S - 05 HIGH TOWER S-06 SHIFT BAR HSG 4049 HOUSING ONLY (F) S-0 SHIFT BAR HSG ASSY 4045 COMPLETE (STD) S-08 SHIFT BAR HSG ASSY 4049 COMPLETE (F) S-09 CASE ASSY 8,4058 S-0 CASE ASSY 40440 OLD DESIGN FOR USE W/INTEGRAL PUMP S-50 SPEEDO ROTOR ASSY 404 MAGNETIC S-50 REAR BRG COVER ASSY 40604,4058 MECHANICAL - 4:00 OPENING S-50 SPEEDO SPACER ASSY 40590 S-59 SHIFT LEVER HSG ASSY S - 99 MID TOWER S-58 ROADRANGER VALVE S-688 MAINSHAFT ASSY 40404,409 S-809 REAR BEARING COVER ASSY 40,408,40465,40580 PUSH-IN/THREAD-IN MAGNETIC PICK-UP S-8 CASE ASSY 404 LATEST DESIGN FOR USE W/INTEGRAL PUMP S-84 RANGE SECTION ASSY S-859 REAR BRG COVER ASSY 40,40586 MECHANICAL - 6:00 OPENING
Group: LEVERS/HOUSINGS 4 5 6 5 8 4 5 6 K-48 - Low K-98 - Mid K-49 - High 9 4 8 0 6 4 4 5 6 S-6 - Low S-96 - Mid S-59 - High 8 00-9-95 S-9 - Low S-59 - Mid S-0 - High LEVERS/HOUSINGS Item K-6 O-RING & WASHER KIT 40 899 PIN K-46,K-9,S- 6 8
Item X-8C-604 CAPSCREW 4 /8"-6X-/4" S-445 4 X--600 NUT 4 /8"-4-N.F.PLAIN 5 X--600 LOCKWASHER 4 /8" 6 94 STUD 46 4 K-46 SHIFT LEVER HSG 450,6,898,404905,A - 44 LOW TOWER 8 40594 GASKET 404 K-46,K-06,K- 48,K-49,K- 9,K-9,K- 98,S-59,S- 6,S-96,S- 9,S-0,S-59 9 K-9 SHIFT LEVER HSG KIT 406,40490,A - 6040 MID TOWER 4000 PIN K-9,S-59,S- 0 654 PIN /8" - USED W/6 ONLY 4 K-9 SHIFT LEVER HSG KIT 66,6,40050,40490,K - 60 K - 94 HIGH TOWER 5 04 BOOT K-46,K-9,K- 9,S-59,S- 6,S-0 6 X--600 NUT /8"-4-N.F.PLAIN X--600 LOCKWASHER /8" 0 600 GEAR SHIFT LEVER STRAIGHT - LOW -/" 0 848 GEAR SHIFT LEVER STRAIGHT - HIGH 5" 58 RETAINER K-46,K-9,K- 9,S-59,S- 6,S-0 56 SPRING K-46,K-9,K- 9,S-59,S- 6,S-0 K-48 LEVER REPLACEMENT KIT K-49 LEVER REPLACEMENT KIT K-98 LEVER REPLACEMENT KIT LOW TOWER HIGH TOWER MID TOWER 4 S-59 SHIFT TOWER ASSY HIGH TOWER 4 S-6 SHIFT TOWER ASSY LOW TOWER 9
Item 4 S-96 SHIFT TOWER ASSY MID TOWER S-9 SHIFT LEVER HSG ASSY LOW TOWER S-0 SHIFT LEVER HSG ASSY S - 05 HIGH TOWER S-59 SHIFT LEVER HSG ASSY S - 99 MID TOWER 0
Group: MAINSHAFT & SYNCHRO(AUX) 9 8 4 5 6 5 4 0 0 9 6 0 Universal Joint Yoke 048A-0-0 MAINSHAFT & SYNCHRO(AUX) Item 489 SPRING K-60,K-8,K- 8,K-4,K- 44,K-49,K-494 A- SYNCHRONIZER ASSY 40496 4049 A - 59 HI RANGE K-49,K-494 0 SLIDING CLUTCH K-494 4 A-54 SYNCHRONIZER ASSEMBLY A - 49 A - 586 LO RANGE K-49,K-494 5 65 NUT K-60 6 DOWEL PIN K-60 4 WASHER K-60 8 50 WASHER K-60
Item 9 40468 REDUCTION GEAR 40446 0 5 BUSHING A-556,K-8,K- 8,K-4,K-44 A-556 MAINSHAFT ASSY 5 65 PIN K-60 60 SLIDING CLUTCH 4 4059 MAINSHAFT 5 54 WASHER K-60 6 4006 DEEP REDUCTION GEAR 58 WASHER K-60 9 K-4 HEX FLANGE CRIMPED NUT KIT 40,40650 0 555650- BOX BEARING 555650 K-8,K-8,K- 4,K-44
Group: MAINSHAFT ASSY 4 9 5 4 4 0 9 8 4 6 5 4 IMPORTANT -09-0 DUE TO DESIGN CHANGES, PLEASE VERIFY THE PART NUMBER ON THE COMPONENT TO ENSURE PROPER PART REPLACEMENT INFORMATION MAINSHAFT ASSY Item S-688 MAINSHAFT ASSY 40404,409 6504 ROLL PIN S-688 40464 -SIDED KEY 400890 USED IN OLD DESIGN TRANSMISSION - SEE IMPORTANT NOTE ON ILLUSTRATION 40465 -SIDED KEY 4000 USED IN LATEST DESIGN TRANSMISSION - SEE IMPORTANT NOTE ON
Item ILLUSTRATION 4 450 SNAP RING K-468,K-60,K- 8,K-8,K- 4,K-44,K-45 5 656 REVERSE GEAR- MAINSHAFT 408 6 449 SPACER USED IN OLD DESIGN TRANSMISSION - SEE IMPORTANT NOTE ON ILLUSTRATION K-60 6 4004 SPACER USED IN LATEST DESIGN TRANSMISSION - SEE IMPORTANT NOTE ON ILLUSTRATION 406648 SLIDING CLUTCH 68 8 4045 LO GEAR-MAINSHAFT 4046 9 4060 WASHER 409 0 4040 ST GEAR-MAINSHAFT 40408 FOR NON-PUMP APPLICATIONS 4094 ND GEAR-MAINSHAFT 4095 40566 OD GEAR-MAINSHAFT 40500,409 40080 WASHER.44-BLUE 4 4098 WASHER 4 5 40664 SLIDING CLUTCH 06,404 K-8,K-44 4
MISCELLANEOUS Item 4044 SHIFT DIAGRAM LABEL 0 SILICONE LUBE 8 OZ (6.59 CC)-FLEET SIZE 04 ADHESIVE SEALANT 0.5 CC (SINGLE APPLICATION SIZE) 05 SEALANT CC (SINGLE APPLICATION SIZE) K-8,K-44 06 SILICONE LUBE 4 CC (SINGLE APPLICATION SIZE) K-48,K-49,K- 846,K-85,K-98 5
Group: OIL COOLER 6 Flow 6 4 5 8 9 6 Oil Return 6 0 Oil Pump Outlet * *6 Outlet *4 Fuller *6 Inlet *5 Return Outlet 055-4/9 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location OIL COOLER Item 805 OIL COOLER K-956 944 HOSE 5 FEET K-956 X-8-55 CAPSCREW 5/6"-6X-/" 4 X--506 LOCKWASHER 5/6" 5 8 BRACKET 4 K-956 6 949 CONNECTOR 6 K-956,S-404 945 SWIVEL 4 K-956 8 X-0-50 WASHER 5/6" 9 809 PLUG-RUBBER MOUNT K-956 0 90 STRAP 8 K-956 94 CLAMP 5 K-956 80 NUT K-956 6
Item 94 ELBOW 4 K-956 4 S-404 OIL FILTER 8 5 FILTER ELEMENT S-404
Group: REVERSE IDLER 5 9 8 4 8 Latest Design 5 6 4 8--9 RI REVERSE IDLER Item X--008 CAPSCREW 5/8"-8X-/4 48 WASHER 4098 WASHER 48 4 K-09,S-09,S- 0 4 48 BEARING 40500 K-8,K-8,K- 4,K-44 5 65 REVERSE IDLER GEAR 409 6 K-09 IDLER SHAFT REPL KIT 6405,4098,4055 406 RETAINING RING K-09 8 406 RETAINING RING 4 K-09 9 4055 IDLER SHAFT K-09 8
9
Group: ROADRANGER VALVE 40
Old Design 4 5 999 5 6 H/L P S SP * * * * See: Appendix / Airline Tubing * 4 P * 0 S * 0 SP * 0 Combination Cylinder 00D--9 H/L To Slave Valve *For Connector and Elbow Assy component information see Appendix. 4
ROADRANGER VALVE Item 558600 MEDALLION, LOGO (LATEST DESIGN) FULLER LOGO ONLY A-695,A-5 55860 SHIFT DIAGRAM MEDALLION K-9 MASTER VALVE REPAIR KIT K-94 MASTER VALVE REPAIR KIT RTO-W/SHIFT PATTERN S-58 FOR A-695 VALVE FOR A-5 VALVE 0496 LEVER A-695,A-5 4 0 COVER A-695,A-5 5 X-8- SCREW X 8 0 8-X/8" 6 X-9-80 NUT /"- 8400 CONNECTOR ASSY 850 4 /8"TUBE-/6"NPTF 8400 CONNECTOR ASSY 850 4 5/"TUBE-/6"NPTF 84005 CONNECTOR ASSY 4 "PUSH-TO-CONNECT" 5/"TUBE- /6"NPTF S-58 0 8500 ELBOW ASSY 8450 5/"TUBE-/8"NPTF 0 8500 ELBOW ASSY 8450 /8"TUBE-/8"NPTF 0 8500 ELBOW ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-8,K-44 840 UNION ASSY /8" TUBING 840 UNION ASSY 5/" TUBING 840 UNION ASSY "PUSH-TO-CONNECT" 5/" TUBING 5 -O- RING CLAMP 4 8400 CONNECTOR ASSY 850 /8"TUBE-/8"NPTF 4 84004 CONNECTOR ASSY 8504 5/"TUBE-/8"NPTF 4 84006 CONNECTOR ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-8,K-44 999 A-695 ROADRANGER VALVE ASSY 999 A-5 ROADRANGER VALVE ASSY A - 505 STANDARD-W/LOGO A - 55 (LEFT OF DRIVER)-W/LOGO 999 S-58 ROADRANGER VALVE RTO-W/SHIFT PATTERN 4
Group: SHIFT BAR HOUSING 6 5 8 9 0 4 4 5 6 999 46 45 4 40 9 4 6 8 9 4 8 4 5 0 9 4 6 9 04--94 X-Bar SHIFT BAR HOUSING Item 4
Item S-445 SHIFT BAR HSG (STD) 890,05,04,05,048 5,4045 HOUSING ONLY (X) 4066 GASKET 498 K-06,S-0,S- 08 40460 BREATHER 605 /4" NPT X--404 PIPE PLUG /4" NPT 4 000 OIL TROUGH S-0,S-08 5 0 AIR VALVE SHAFT S-0,S-08 6 X-8-4 CAPSCREW /4"-0X/" X--60 PIPE PLUG X 60 /8" NPT 9 GASKET S-445,S-06,S- 0,S-08 40655 PLUG 8 S-445,S-06,S- 0,S-08 4 94 NEUTRAL LIGHT SWITCH 69 SWITCH NORMALLY CLOSED 5 085 LIFTING EYE 05 S-84 6 X-8L-60 CAPSCREW /8"-6X-/" 6 X-8L-604 CAPSCREW 6 /8"-6X-/4" OR USE 4 PCS OF X-8L-604 WITH PCS OF X-8L-60 5899 PIN S-445,S-06,S- 0,S-08 8 5900 GASKET S-445,S-06,S- 0,S-08 9 940 REVERSE LIGHT SWITCH 680 SWITCH NORMALLY OPEN 0 40656 PLUG 59 S-445,S-06,S- 0,S-08 598 SPRING K-60,K-8,K- 44,S-0,S-08 X-4-800 STEEL BALL /" K-04 ACTUATOR PIN KIT 408 6 405 SHIFT YOKE REVERSE/LO X-4-00 STEEL BALL /4" 8 4658 SHIFT BLOCK ST/ND S-0 9 0 LOCKSCREW S-0,S-08 0 64 INTERLOCK PIN K-60,S-0,S- 08 44
Item 906 SHIFT BLOCK RD/OD (REAR) S-0 00 SHIFT BLOCK 894 RD/OD (FRONT) S-0,S-08 898 YOKE BAR 4060 RD/OD S-0 4 89 SHIFT YOKE ST/ND S-0,S-08 5 89 YOKE BAR ST/ND S-0 6 4000 SNAP RING K-04,S-0,S- 08 405 ACTUATOR S-0,S-08 8 40555 SHIFT YOKE 0450 RD/OD S-0,S-08 9 896 YOKE BAR REVERSE/LO S-0 40 990 PLUNGER 4 99 SPRING 4 988 SPRING 4 56 LOCKSCREW S-0,S-08 45 99 RETAINER 46 99 SNAP RING A-5000,K-95 999 S-0 SHIFT BAR HSG ASSY (STD) 4045 COMPLETE 45
Group: SLAVE VALVE - A-5000 4 5 8 00-0-9 A-5000 SV Repair Kit SLAVE VALVE - A-5000 Item A-5000 SLAVE VALVE ASSY 0850 K-95 REPAIR KIT-SLAVE VALVE FOR A-5000 VALVE 0855 PLUG A-5000 4 0854 PISTON A-5000 5 0849 CAP 5 A-5000 S-56 CAP ASSY 085,085 8 X-8C-4 CAPSCREW /4"-0X-/" 46
4