Arctic Silver 91T Treadmill Customer Support Services PARTS MANUAL rev. 04 Jan 2007
REFERENCES PLEASE NOTE: ALL OPERATION, INSTRUCTION ASSY & INSTRUCTION BAG ASSY MAY NOT AVAILABLE LANGUAGE OPERATION MANUAL INSTRUCTION ASSEMBLY INSTRUCTION BAG ASSY. ENGLISH M051-00K60-A028 M051-00K60-B024 AK60-00138-0000 FRENCH PORTUGUESE SPANISH DUTCH GERMAN ITALIAN M051-00K60-A029 M051-00K60-B025 AK60-00138-0001 M051-00K60-B030 M051-00K60-B026 AK60-00138-0002 JAPANESE M051-00K60-A031 M051-00K60-B027 AK60-00138-0003 SERVICE MANUAL M051-00K60-A023 AK60-00162-0000 HDWR-BAG ASSY: MFG; 91TW BM Item Description Qty 0K60-01098-0001 END-CAP: SPHERE B 4 0K60-01157-0000 SPRING: ERGO-BAR B 1 0017-00021-2846 CONN FTYPE PNL F01S RD GP F B 1 0017-00042-1151 RIVET: PLASTIC; REMOVABLE B 5 0017-00101-1256 3/8-16X80 UNS HEX BLT G5 ZN B 4 0017-00101-1767 1/4-20X28 TRX BUT L CS G8 ZS B 4 0017-00101-1768 1/4-20X32 TRX BUT L CS G8 ZS B 2 0017-00101-1776 10-16X 8 PHL PAN B ST ZB B 10 0017-00103-0188 NUT 3/8-16 LOCK-FLNGE D ST CD B 4 0017-00104-0464 WSH 406-.734-064 FL-D ST ZS B 4
REFERENCES - CONTINUED TOUCH UP PAINT: 0017-00008-0204 PAINT: CAN; SPRAY; ARCTIC SILVER 0017-00008-0205 PAINT: BOTTLE; ARCTIC SILVER (.5 OZ ) 0017-00008-0206 PAINT: PEN; ARCTIC SILVER (.33 OZ ) ENTERTAINMENT READY PRODUCT This product is preconfigured to accept the addition of the Life Fitness Entertainment System. A POWER CABLE and COAXIAL CABLE have been preinstalled. AK32-00078-0001 CBL-ASSY: PWR EXT; 120" S/C-C AK32-00020-0002 CBL-ASSY: COAX; 120" S/C-B
CONTENTS Page CONSOLE ASSEMBLY...5 MOTOR COVER, LEVELER & END CAPS...8 ERGO BAR & UPRIGHT ASSEMBLY...9 ACCESSORY TRAYS...10 BELT, DECK & ROLLERS...11 LIFESPRINGS & ANTI-STATIC TINSEL...12 LIFT FRAME ASSEMBLY...13 LIFT MOTOR AND HOME SWITCH...14 DRIVE MOTOR ASSEMBLY...15 WAX PUMP, BAG, NOZZLE AND BRACKET...16 SENSORS...17 REAR ROLLER GUARDS AND ADJUSTMENT BOLTS...18 DC CONTROLLER AND ON/OFF SWITCH...19 LINE FILTER...20 LINE-CORD AND LINE-CORD OPTIONS...21 CABLES...22
Console Assembly (1 of 3) LANGUAGE CONSOLE OVERLAY/BEZEL ASSY ENG/ENG AK60-00111-0001 AK60-00108-0001 GERMAN AK60-00111-0003 AK60-00108-0003 SPANISH AK60-00111-0004 AK60-00108-0004 JAPANESE AK60-00111-0006 AK60-00108-0006 FRENCH AK60-00111-0007 AK60-00108-0007 ITALIAN AK60-00111-0008 AK60-00108-0008 DUTCH AK60-00111-0009 AK60-00108-0009 PORUGUESE AK60-00111-0010 AK60-00108-0010 Stop Key/ Tether Assembly AK60-00101-0000
Console Assembly (2 of 3) Left Wire Cover 0K60-01041-0003 Right Wire Cover 0K60-01041-0004 Rear Decal 0K60-01176-0000 Rear Console Case 0K60-01072-0001 Phillips Screw(9) 0017-00101-1288
Console Assembly (3 of 3) 6-Pin Connector 2-Pin Connector 2-Pin Connector Polar/Emergency Stop Cable Assembly AK60-00043-0000 (Note: The 6-pin connector, connects to the PCB Assy. The 2-pin connector, connects to the Stop Switch connector.) Emergency Stop Cable Assembly AK58-00036-0000 Note: 2-pin connector, connects to the Polar/Emergency Stop 2-pin connector. Phillips Screw 0017-00101-0969 Phillips Screw(5) 0017-00101-1275 Console PCB A084-92228-A001 Receiver Isolator Tube 0K36-01059-0002 Polar Receiver SK40-00045-0001 Side Foam 0K36-01060-0000 Receiver Isolator Cube 0K36-01059-0001
Motor Cover, Leveler and End Caps Motor Cover AK60-00033-0002 Motor Cover Screws (4) 0017-00101-1621 Grommets (4) 0017-00042-0326 End Cap(4) 0K60-01018-0001 End Cap Screws (8) 0017-00101-1776 Grommets (8) 0017-00042-0326 Handrail Bolt 0017-00101-1256 Washer 0017-00104-0464 Jam Nut 0017-00103-0323 Leveler 0K60-01033-0000
Ergo Bar and Upright Assembly Main Wiring Cable Heart Rate Cable AK60-00042-0000 Mounting Screw 0017-00101-1768 Electrode Kit GK20-00002-0005 ERGO Bar w/heart Rate Sensor AK60-00049-0002 Grounding Spring 0K60-01157-0000 Mounting Screw 0017-00101-1768 Left Upright Assembly AK60-00136-0001 End Cap 0K60-01098-0001 Right Upright Assembly AK60-00116-0003
Accessory Trays Accessory Tray RT 0K60-01008-0003 Accessory Tray LT 0K60-01008-0004 Mounting Screws(4) 0017-00101-1767 Push Rivots(2) 0017-00042-1151
Belt, Deck and Rollers Rear Roller 0K60-01011-0000 Front Roller AK60-00029-0000 Striding Belt 0K60-01024-0000 Deck 0K60-01022-0000 Deck Screws(4) 0017-00101-1775 Aluminum Flex deck 0K58-01365-0000 Decal
Lifesprings and Anti-Static Tinsel Tinsel Spring Extension 0017-00009-0901 Anti-Static Tinsel 0K60-01055-0000 Anti-Static Tinsel Frame Screw 0017-00101-1193 Deck Screw(4) 0017-00101-1775 Lifespring(8) 0K40-01026-0002 Tinnerman Clip(4) 0017-00103-0198 Washer(8) 0017-00104-0072 Allen Screw(8) 0017-00101-1652
Lift Frame Assembly ( * ) Included in Lift Frame Assembly AK60-00065-0000 * Lift Arm Wheel 0K60-01020-0000 * Cap, Tube End 0K60-01092-0000 * Cotter Pin 0017-00007-0208 * Clevis Pin 0017-00007-0271 Clevis Pin 0017-00007-0270 Cotter Pin 0017-0007-0208
Lift Motor and Home Switch Lift Motor 0K60-01094-0000 (120v) 0K60-01166-0000(220v/60Hz) Clevis Pins 0017-00007-0214 Clevis Pins 0017-00007-0215 Cotter Pins 0017-00007-0208 Home Switch 0017-00032-0195
Drive Motor Assembly Drive Motor Assembly AK60-00081-0001 Motor Brush Kit GK60-00002-0007 Tensioning Bolt 0017-00101-1283 Mounting Nuts(4) 0017-00103-0132 Drive Belt 0K60-01025-0000 Motor; Bleed Cable AK60-00098-0000 Locking Nut 0017-00103-0025 Washer 0k60-01121-0000 Isolation Mount 0K60-01119-0000 Isolation Mounting Plate 0K60-01123-0000 Motor Mount Spacer 0K60-01120-0000
Wax Pump, Bag, Nozzle and Bracket Wax Pump 0K60-01122-0000 (120v) AK60-00099-0000(220v) Wax Bag GK60-00002-0001 Support Wax Bag 0K60-01035-0001 Push Rivets 0017-00042-1151 Wax Hose 0017-00041-0880 Wax Spray Nozzle 0017-00009-1138 Nozzle Elbow 0017-00042-1122 Wax Nozzle Assembly AK60-00017-0000
Sensors ( * ) Sensor Pulley Wheel Assembly AK60-00120-0001 (If Equipped) STAMP MUST FACE EACH OTHER Setscrews(2) 0017-00101-0333 * Mounting Screws 0017-00101-0776 Drive Motor Pulley 0K60-01097-0000 * Sensor Wheel 0K60-01051-0000 * Backer Plate 0K60-01189-0000 Speed Sensor w/o Bracket AK60-00093-0000 Screw 0017-00101-1017 Bracket 0K60-01054-0001 OPTO Speed Sensor w/bracket AK60-00048-0001
Console Assembly (2 of 3) Rear Roller Cover Guards LT 0K60-01085-0002 Rear Roller Cover Guards RT 0K60-01085-0001 Washer(2) 0017-00104-0334 Rear Roller Adjusting Bolt(2) 0017-00101-1880
DC Controller and On/Off Switch DC Controller Mounting Screws(4) 0017-00101-0162 DC Controller GK60-00002-0002 100-120 Volts/50-60 Hz GK60-00002-0003 200+ Volts/50-60 Hz ON/OFF Switch 0017-00032-0198
Line Filter Screw(2) 0017-00101-0162 Line Filter 20-Amp 0017-00003-1015 Line Filter 10-Amp 0017-00003-0898 Strain Relief 0017-00042-1150 Power Cord Retainer ( International Only ) 0017-00042-1145
Line-Cords & Line-Cord Options S/N TWD100000 and up MODEL # MODEL DESCRIPTION STANDARD LINE-CORDS 91TW-0100-03 91TW-0300-03 91TW-0400-03 91TW-0705-03 91TW-0800-03 91TW-0103-03 91TW-0706-03 91TW-0101-03 91TW-0201-03 91TW-0301-03 91TW-0401-03 91TW-0501-03 91TW-0601-03 91TW-0801-03 91TW-0102-03 91TW-0109-03 91TW-0104-03 91TW ENG/ENG 120/60 DOM 91TW FRN/MET 120/60 DOM 91TW SPN/MET 120/60 DOM 91TW JAP/MET 100/50 DOM 91TW POR/MET 120/60 DOM 91TW ENG+MET 220/60 DOM 91TW JAP/MET 200/50 DOM 91TW ENG+MET 230/50 CON 91TW GER/MET 230/50 CON 91TW FRN/MET 230/50 CON 91TW SPN/MET 230/50 CON 91TW ITL/MET 230/50 CON 91TW DUT/MET 230/50 CON 91TW POR/MET 230/50 CON 91TW ENG+MET 240/50 UK 91TW ENG+MET 230/50 UK 91TW ENG+MET 240V+ AUS AK60-00067-0000 LINE-CORD ASSY: DOM; NEMA 5-20; 12AWG PURCH. C 0017-00003-0951 LINE-CORD: 220V;DOM;15A 8-FT B 0017-00003-0696 LINE-CORD: R/A; CEE7; 103" 10A 250V D 0017-00003-0890 LINE-CORD: U.K; R/A 0017-00003-0996 LINE-CORD: IEC; AUSTRALIAN; 230/50 C D OPTIONAL LINE-CORDS 0017-00003-0952 LINE-CORD: 20A; 120V; 12' 12' 0017-00003-0981 LINE-CORD: R/A; W/PLUG 220/60 7.5' 0017-00003-0948 LINE-CORD: 220V; 15A; 12'
Cables Home Switch Cable AK60-00038-0000 Wax Pump Cable AK60-00041-0000 Console Cable AK60-00037-0000 Heartrate Cable AK60-00042-0000 Jumper 120V AK60-00097-0000 Jumper JUMPER; 230V;N/PFC AK60-00097-0000 Power Controller Cable 100-120V AK60-00103-0000 Power Controller Cable 200-240V AK60-00104-0000