Wright Plastic Products Co., LLC Sheridan Facility 201 Condensery Rd. Sheridan, MI 48884 77,400 Square Feet (989) 291-3211 Madisonville Facility 351 Industrial Park Rd. Madisonville, TN 37354 37,000 Square Feet (423) 442-4471 St. Clair Facility 2021 Christian B. Haas St. Clair, MI 48079 37,000 Square Feet (810) 326-3000 www.wppllc.com
Quality Assurance Goal: Continually seek quality improvements in all areas of business. Achieve Zero Defects Quality Mission: Provide guidance and support for creating and maintaining an IATF Compliant Quality System IATF Certification: All three facilities are IATF certified and updated certifications available on our website at wppllc.com. ISO14001 Certified: St. Clair facility
Company History & Overview Started in Potterville, Michigan Expanded facility to 75,000 square feet with 30 machines. Marysville facility moved to a new 15,000 square foot building in St. Clair, Michigan. Purchased a 3 rd molding facility, in Madisonville, Tennessee, 37,000 Square feet 1972 1982 1994 1995 1999 2012 2015 2017 Business was moved to a 20,000 square foot building with 7 machines in Sheridan, Michigan Purchased a 2 nd molding facility, in Marysville, Michigan Expanded the St. Clair facility to 23,000 square feet Expanded the St. Clair facility to 37,000 square feet Wright Plastic Products parts are in many automobile models, semi-trucks & RV s, and in defense, marine, consumer & industrial applications. Strategically, the company targets multiple markets, with a diverse customer base and has recently acquired a facility in the South to serve our customers where they need it. A satisfied customer is the key to the continued success of our Company. The company recognizes its success is dependent on the skills and performance of our employees. WPP is committed to our employees & is pledged to upgrading equipment and automation to maintain excellent processes.
Key Direct Customers
Automotive Products Chassis Interior Fuel System Mechanical Exterior Attachment modules Clips: tubing, bundling, brake line support Fastener over molding Transmission valve shaft over molding Adapters, tube Connectors Window motor gears Shifter knobs LED Light pipes Lumbar adjustment components Seat heater components Bin mat liners Visor arms & components Seat adjust gear housings & knobs Trim, Mold in Color, Chrome, Hydrographics T/S & wiper control stalk components Floats Cable systems Mirror shells & components Pump housings Accelerator components Lenses Valve housings Bobbins Brackets, rear bumper fascia, roof rack components Valve brackets Power seat drive housing, switch & fasteners Under Hood Valve adapters Electronic chime housings Valve lifter guides Clips Electronic buttons Battery terminals Valve caps & shields Windshield washer spray nozzles Spare tire lift plates
Insert Molding Over Molding
Metal to Plastic Tight Tolerance
Exterior Lenses
Complex Tooling Fasteners
2- Shot parts
Complex Tooling
Engineering Capabilities Product Engineering Process Engineering Concurrent Engineering Product Design APQP DFMEA Design in Customer Format In-House Prototype Capability In-House Tool & Gauge Design & Build Process Documentation Rigorous Mold Tryouts Manufacturing Automation for Consistency of Product Quality Critical Parameters Check (6 Steps) In-Mold Process Monitoring (RJG) Cavity Pressure Transducers in the Mold Experienced engineering staff with 100+ years of hands-on building, designing, and troubleshooting plastic injection molds
25 20 Injection Molding Capabilities 51 Horizontal Injection Molding Machines # of Machines by (3) Vertical Insert Machines 45 Ton and (2) 165T (7) Two-shot Machines (3) 310 Ton, (2) 450 Ton and (2) 550 Ton 15 10 5 0 30-140 150-175 190-310 320-440 500 Processing: Core Pull, Valve gate & hot runners Fully automated insert & over-molding cells High Temp Molding with Hot Oil Control In-Mold plastic pressure monitoring with auto-reject systems Process parameter monitoring with auto-reject system Tight tolerance +/- 0.001 Vision part inspection with auto-reject system Dedicated Grinders High-Bay Overhead Crane Colorant Feeders Machine Mounted & Portable Material Hopper Dryers Using Vacuum Shot Loaders
Manufacturing Floor
Supplemental Manufacturing Capabilities Assembly, Stacking & Welding (sonic or spin) offline or in-process Automation including 6 or 3 axis robots, sprue-pickers & conveyors. Subcontract Services: Leather wrap Painting Chrome Plating Hydro graphics Tool Department - fully equipped with upgraded machining equipment Quality Assurance Lab - fully equipped with CNC CMM & Micro-Vu machines
Transmission Shaft Automation Cell AUTOMATION AND ROBOTICS
RJG Cavity Sensors Vision System
Materials Processed Pre-colored and in-house color blending ABS Acetal (POM) glass filled ASA High Heat - PPA, PPS - Fortron, Ultem, Amodel PET - Unfilled/Filled (Glass), Hytrel Nylon - PA6, PA12, Glass Filled & Unfilled, PA6/12, PA4/6, PA66 Glass, Mineral, Glass Sphere, Reprocessed PBT - Unfilled/Filled (Glass/Impact Modifier) Poly Alloy Blends - PC/ABS, PA/ABS, PC/PE, PC/PP, PE/PA, PE/PS Polyethylene - High & Low Density Injection & blow moldable grades Polystyrene - high impact Poly Carbonate, Propylene - glass, mineral, talc filled PPO/PPE - Noryl Expandable - for Structural bonding and Acoustic and Sealants TPE/TPO/TPR - Thermoplastic elastomer various durometers
Onsite Tool Maintenance CNC Milling Machines EDM Machines Micro Welders Bridgeport s, Grinders (ID/OD), Lathes Band Saws, Radial Arm Saws Overhead Crane
Quality Assurance CNC / CMM Measurement Micro-Vu Visual Measurement System 100% Functional Testing Color testing Color & Gloss meter - Macbeth light Pull test - Capability up to 5000 Newton s