Selection Guide for CNC Rotary Tables...

Selection Guide for CNC Rotary Tables... 10.2016 4/2018 EN... for F-, i-cut- and KF-series 1

Applications CNC rotary tables for economical manufacturing: pl LEHMANN has suitable and rational solutions for nearly every industry Automotive Mechanics Grinding EDM Aerospace / Turbines Metrology pl LEHMANN Applications competence Laserwork Milling / Drilling Waterjetwork Watches / Micro Technology Medical / Dental pl rotary tables in use: on over 40 different machine brands and over 160 different machine models. pl competence: Integration in all known CNC control systems (Fanuc, Siemens, Heidenhain, Haas, Winmax, Mitsubishi, Brother, Mazatrol, Okuma...), for new machines as well as for retrofits 2

Organization Professional products from professional partners: Hyundai WIA and pl LEHMANN provide first-class service to common customers pl LEHMANN Headquarters Key Account Management + Implementation + Application + Documentation OEM global support + Global pricing + Global distribution + Education Value added partner for sales & services User local support OEM local support + Sales support + Spare Parts Service + After Sales Service Dealer local support + Application support + Commissioning support + Spare Parts Service + After Sales Service Manufacturer + Standard interface for pl rotary tables + Optimized PLC & parameters Sales + Turn key solution & application optimized + Price, performance, no risk our target global local OEM local support + Sales support + Spare Parts Service + After Sales Service Dealer local support + Application support + Commissioning support + Spare Parts Service + After Sales Service User local support Value added partner for sales & services + Application support + Commissioning support + Spare Parts Service + After Sales Service Medical/Dental Watches/Micro Technology Endusers Mechanics Aerospace/Energy + Application support + Commissioning support + Spare Parts Service + After Sales Service Automotive 3

Overview and Facts NEW up to +30 % Up to 210 rpm up to 0.21 sec / 90 High speed Extended travel in Z- and X-direction More space High spindle load, heavy-duty bearing Heavy duty E-Series Save energy Rotary tables suitable for simultaneous operation! PGD DD Benefits of PGD by pl LEHMANN as compared to Direct Drive: small servo, low power draw, no cooling system, and a significantly reduced energy consumption when machining with unclamped rotary table. Energy label at the left An intuitive rating as consumption greatly depends on usage, and without any liability assumed, following the directives on energy labelling See main catalog for more features Feed torque up to 850 Nm (provisional) NEW up to +30 % High torque Adaptability Multifunctional spindle HSK Precision On the workpiece, as precise as 2 µm / 100 mm 4

Overview and Facts Pneum. clamping up to 7,000 Nm NEW up to +150 % High clamp Large parts up to ø 500 Big size PGD backlash-free long-life gear unit No backlash T-Series All base plates made of steel NEW with integrated hole pattern for slot spacing of 100 and 125 mm, integrated alignment system linefix for lengthwise or crosswise clamping. M-Series NEW Connectivity Wireless monitoring, for operation & service No adjust Load change without parameter adjustment Less cost No cooling system, no hydraulics 5

Machine Overview F400 (VM) F650PLUS A word from Hyundai WIA: i-cut400m «From unique design to production and aftersales service, Hyundai WIA s machine tools are products which provide higher productivity and higher precision Since its formation, Hyundai WIA has been steadily accumulating know-how in the precision machine industry. From a position of leadership in its domestic market, the company is spreading its wings to serve the global market.» KF4600 6

Machine data The right machine/rotary table combination for economical production: this Selection Guide helps you make the right selection X Z Z max Y1 Y Z min X1 Table diameter [mm] Permissible Traverse stroke [mm] Table load ** X Y overhang * X1 Y1 Z Zmin Zmax max [kg] F400 (VM) 1'000 460 10% 800 460 520 130 650 600 F410D 650 410 10% 570 410 580 197 777 250 F500 (PLUS/50) 1'200 500 10% 1'060 510 635 150 785 800 F500D 700 500 10% 600 460 570 200 350 F500VM 1'200 550 10% 1'100 550 520 150 670 800 F510B 1'200 500 10% 1'100 510 635 150 785 800 F550M 1'200 550 10% 1'100 550 520 150 670 800 F600B 1'600 600 10% 1'150 600 600 180 780 1'000 F600D 900 650 10% 800 600 600 200 800 400 F650 (PLUS/50) 1'600 650 10% 1'400 650 635 100 735 1'300 F650VM 1'400 670 10% 1'300 670 635 100 735 1'000 F660M 1'600 650 10% 1'400 660 635 150 785 1'300 F850 1'800 850 10% 1'600 850 580 150 730 1'000 i-cut400m/t 650 400 40% 500 400 330 150 480 300 i-cut400td 650 400 10% 520 400 330 150 480 250 i-cut450t 850 460 40% 700 450 330 150 480 300 KF4600 KF5600 KF5600C (STD, OPT1,2) 1'050 460 10% 900 460 520 150 670 600 1'250 560 10% 1'100 560 520 150 670 1'000 1'250 560 10% 1'100 560 635 150 785 1'000 * The recommended rotary tables can overhang the machine table by so many % (e.g. 10 % means: the rotary table length can be greater than dimension Y or X by max. 10 % of the machine width Y with Y-clamping or 10 % of the table length X with X-clamping.) ** The recommended rotary tables do not exceed 50 % of the allowed table load. Table explanation for pp. 8 11 EA-507 EA-510 EA-520 EA-530 X2 X2 X2 X2 F400 (VM) 733 717 691 Wherever values are listed, the combination is recommended. Empty cells mean that a combination is not possible, because the rotary table is too large, or is not recommended, because the rotary table is disproportionately small or heavier than 50% of the table load. 7

Machine combinations with EA-type rotary tables For further details about the rotary tables, see p. 12 and higher or refer to the main catalog EA-510 EA-520 EA-530 EA-507 EA-510 EA-520 EA-530 X2 X2 X2 X2 F400 (VM) 733 717 691 F410D 443 427 401 F500 (PLUS/50) 963 947 921 892 F500D 433 417 391 362 F500VM 967 941 912 F510B 983 967 941 912 F550M 967 941 912 F600B 1'166 1'137 F600D 641 612 F650 (PLUS/50) 1'291 1'262 F650VM 1'141 1'112 F660M 1'291 1'262 F850 1'462 i-cut400m/t 408 392 366 i-cut400td 418 402 376 i-cut450t 608 592 566 KF4600 KF5600 KF5600C (STD, OPT1,2) 808 792 766 966 937 966 937 Y1 X X2 X1 Rotary table installation with pl clamping claws in accordance with the operating manual Y Clamping yokes for EA-type rotary tables L1 D1 1 B1 lowered 2 D B L 1 2 Clamping yokes Base plates Weights / moments of inertia (without rotary table, without counter bearing) EA-507 EA-510 EA-520 EA-530 Sph [mm] 190 180 210 218 Length L1 [mm] 350 450 500 600 600 700 800 800 1000 Width B1 [mm] 165 215 270 270 Thickness D1 [mm] 20 35 40 40 Length L [mm] 622 722 785 885 916 1016 1116 1172 1372 Width B [mm] 168 248 301 368 Thickness D [mm] 30 30 30 38 Weight (Al) [kg] 10 12 23 28 40 45 52 Weight (steel) [kg] 29 34 66 80 117 130 152 Mom. inert. (Al) [kgm 2 ] 0.02 0.02 0.06 0.07 0.16 0.17 0.21 Mom. inert. (steel) [kgm 2 ] 0.04 0.05 0.17 0.21 0.46 0.50 0.60 on request 8

Machine combinations with M-type rotary tables Explanations for pp. 8 to 11 The recommendations are for information purposes only. We recommend that you verify the effective dimensions prior to ordering. Modifications on the machine can lead to collisions and affect the dimensions X2 and Y2. M2-507 M2-510 M3-507 M3-510 F400 (VM) 674 F410D 384 M2-507 M2-510 M3-507 M3-510 F500 (PLUS/50) 904 894 F500D 374 364 F500VM 924 914 924 F510B 924 914 F550M 924 914 924 F600B 1'149 1'139 1'149 F600D 624 614 624 614 F650 (PLUS/50) 1'274 1'264 1'274 1'264 F650VM 1'124 1'114 1'124 1'114 F660M 1'274 1'264 1'274 1'264 F850 1'464 1'474 1'464 i-cut400m/t 349 339 i-cut400td i-cut450t 549 539 549 KF4600 KF5600 KF5600C (STD, OPT1,2) 749 X2 949 939 949 949 939 949 Y-mounting Y1 X X2 X1 Rotary table installation with pl clamping claws in accordance with the operating manual Y F400 (VM) M2-507 M2-510 M3-507 M3-510 F410D 174 184 174 F500 (PLUS/50) F500D F500VM F510B F550M F600B F600D F650 (PLUS/50) F650VM F660M F850 i-cut400m/t 174 164 i-cut400td 164 174 164 i-cut450t 219 KF4600 KF5600 KF5600C (STD, OPT1,2) Y2 X-mounting Y1 X X1 Y2 Rotary table installation with pl clamping claws in accordance with the operating manual Y 9

Machine combinations with T-type rotary tables Y-mounting X Y1 Y X2 X1 TIP1 TAP1 TOP1.2 Rotary table installation using hole pattern in base plate TIP1c TF-507510 F400 (VM) 770 F410D TIP2c TF-510520 TIP3c TF-520530 TAP1c T1-507510 TAP2c T1-510520 TAP3c T1-520530 TAP1 T1-507510 TAP2 T1-510520 TAP3 T1-520530 TOP1 T1-507510 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 F500 (PLUS/50) 1'000 956 960 F500D 470 426 430 F500VM 1'020 976 980 960 980 F510B 1'020 976 980 F550M 1'020 976 980 960 980 F600B 1'245 1'201 1'181 1'205 1'185 1'205 1'185 1'205 F600D 720 676 656 680 660 680 660 680 F650 (PLUS/50) 1'370 1'326 1'306 1'330 1'310 1'276 1'330 1'310 1'330 F650VM 1'220 1'176 1'156 1'180 1'160 1'126 1'180 1'160 1'180 F660M 1'370 1'326 1'306 1'330 1'310 1'276 1'330 1'310 1'330 F850 1'526 1'506 1'530 1'510 1'476 1'530 1'510 1'476 1'530 i-cut400m/t 445 401 405 i-cut400td i-cut450t 645 601 605 585 605 605 KF4600 KF5600 KF5600C (STD, OPT1,2) 845 1'045 1'001 1'005 985 1'005 1'005 1'045 1'001 1'005 985 1'005 1'005 F400 (VM) F410D F500 (PLUS/50) F500D F500VM F510B F550M TOP2 T1-510520 TOP3 T1-520530 TAP1c.2 T1-507510 TAP2c.2 T1-510520 TAP3c.2 T1-520530 TAP1.2 T1-507510 TAP2.2 T1-510520 TAP3.2 T1-520530 TOP1.2 T2-507510 TOP2.2 T2-510520 TOP3.2 T2-520530 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 F600B 1'205 F600D 660 680 680 F650 (PLUS/50) 1'310 1'330 1'330 F650VM 1'160 1'180 1'180 F660M 1'310 1'330 1'330 F850 1'510 1'476 1'530 1'510 1'530 1'510 1'530 1'510 i-cut400m/t i-cut400td i-cut450t KF4600 KF5600 KF5600C (STD, OPT1,2) 10

Machine combinations with T-type rotary tables X-mounting X Y2 Y1 Y X1 TIP1 TAP1 TOP1.2 Rotary table installation using hole pattern in base plate TIP1c TF-507510 TIP2c TF-510520 TIP3c TF-520530 TAP1c T1-507510 TAP2c T1-510520 TAP3c T1-520530 TAP1 T1-507510 TAP2 T1-510520 TAP3 T1-520530 TOP1 T1-507510 Y2 Y2 Y2 Y2 Y2 Y2 Y2 Y2 Y2 Y2 F400 (VM) 236 F410D 280 236 240 240 240 F500 (PLUS/50) F500D F500VM F510B F550M F600B F600D F650 (PLUS/50) F650VM F660M F850 i-cut400m/t 210 230 230 i-cut400td 270 226 230 230 230 i-cut450t KF4600 KF5600 KF5600C (STD, OPT1,2) 236 TOP2 T1-510520 TOP3 T1-520530 TAP1c.2 T1-507510 TAP2c.2 T1-510520 TAP3c.2 T1-520530 TAP1.2 T1-507510 TAP2.2 T1-510520 TAP3.2 T1-520530 TOP1.2 T2-507510 TOP2.2 T2-510520 TOP3.2 T2-520530 Y2 Y2 Y2 Y2 Y2 Y2 Y2 Y2 Y2 Y2 Y2 F400 (VM) 270 270 290 270 290 270 F410D 240 240 F500 (PLUS/50) 281 315 281 315 281 F500D F500VM 326 360 326 360 326 F510B 281 315 281 315 281 F550M 326 360 326 360 326 F600B 376 376 376 F600D 435 435 455 435 F650 (PLUS/50) 426 426 426 F650VM 446 446 446 F660M 431 431 431 F850 626 i-cut400m/t 230 230 i-cut400td 230 230 i-cut450t 285 265 285 285 KF4600 KF5600 KF5600C (STD, OPT1,2) 270 236 270 290 270 336 370 336 370 336 336 370 336 370 336 11

Overview of E-Series Very good accessibility, even with short tools More space for workpieces and fixtures 270 mm NEW max. 40 rpm 800 / 1000 mm 358 mm 7,000 Nm 300 kg 218 mm Tentative; exact values on request 368 mm 1172 / 1372 mm max. 50 rpm 230 mm 370 / 570 / 770 / 970 mm 168 mm 800 / 1000 / 1200 / 1400 mm 320 mm 2,000 Nm 134 kg max. 160 rpm 400 / 600 / 800 / 1000 mm 265 mm 800 Nm 104 kg 530 520 51x 50x SIZE 200 mm 168 mm 800 / 1000 / 1200 / 1400 mm 12

Overview of E-Series News in brief 1. High speed up to 210 rpm 2. Feed torque up to 850 Nm (tentative) 3. Steel base plates with hole pattern (suitable for slot spacing of 100 and 125 mm) 4. Cycle time 90 as fast as 0.21 sec. ø 430 mm max. 40 rpm 150 kg Weight data represent the standard load; higher weights possible, but require modification of rotational speed, acceleration and jerk limitation. 161 kg max. 800 kg 2 kgm 2 360 mm 5,000 Nm 210 mm 220 mm 600 / 700 / 800 mm 301 mm max. 50 rpm 550 mm 270 mm 916 / 1016 / 1116 mm 223 mm 300 mm max. 160 rpm +54 % 4,000 Nm 170 kg 500 / 600 mm 180 mm 215 mm ø 350 mm 90 kg max. 400 kg 0.8 kgm 2 245 mm 405...445 mm +100 % max. 50 rpm 2,800 Nm 96 kg 65 kg 186 mm 270 mm 2,000 Nm 150 mm ø 290 mm 42 kg max. 200 kg 0.2 kgm 2 333...355 mm 165 mm max. 160 rpm 35 kg 150 mm 215 mm 800 Nm 110 mm ø 210 mm 17 kg max. 120 kg 0.05 kgm 2 311 mm max. 210 rpm 30 kg 136 mm 165 mm 300 Nm 180 mm 248 mm 785 / 885 mm max. 210 rpm 350 / 450 mm 180 mm 168 mm 245 mm 607 / 707 mm 600 Nm 64 kg EA 415 / 615 / 815 / 1015 mm max. 210 rpm 215 mm 300 Nm 94 kg EA with RFX (rotofix) 160 mm 168 mm 800 / 1000 / 1200 / 1400 mm EA with LFX (longflex) MODEL 50x 507 (standard) or 508 (high speed) 51x 510 (standard) or 511 (high speed) EA single-axis, single-spindle CNC rotary table rotofix modular clamping yoke system longflex modular shaft clamping system 13

Overview of T-Series 230 * Very good accessibility, even with short tools Y-mounting (crosswise) *optional On T1-520530 TxP only 145 possible More space for workpiece and fixtures Large available Z-travel X-mounting (lengthwise) T1 T1 ø 450 mm 90 kg max. 133 kg 0.8 kgm 2 +25 % TF 3 520530 max. 50 rpm 260 mm ø 280 mm T1 90 kg max. 90 kg 0.8 kgm 2 2 51x520 SIZE 630 mm 360 mm +150 % 5,000 Nm 200 kg max. 50 rpm 308 mm 368 mm 1 50x510 ø 280 mm 90 kg max. 133 kg 0.8 kgm 2 ø 220 mm 42 kg max. 44 kg max. 160 rpm 0.2 kgm 2 250 mm 408 mm 692...717 mm 552 mm 310 mm +25 % 5,000 Nm 270 kg max. 50 rpm 308 mm 368 mm max. 160 rpm 250 mm 301 mm ø 185 mm 2,000 Nm 100 kg 17 kg max. 27 kg max. 210 rpm 0.05 kgm 2 226 mm 245 mm 483 mm ø 220 mm 42 kg max. 89 kg 0.2 kgm 2 800 Nm 50 kg 779...804 mm 596 mm 300 mm 408 mm 2,000 Nm 150 kg 5,000 Nm 300 kg TIPc (compact) 14

Overview of T-Series News in brief 1. Up to 150 % higher clamping torque in tilting axis 2. Fewer variant more solution 3. Larger workpiece ø possible 4. Spatially optimized arrangement of the dividing axis max. 50 rpm 308 mm max. 160 rpm 250 mm 301 mm 368 mm ø 340 mm 42 kg max. 89 kg 0.2 kgm 2 ø 185 mm 17 kg max. 53 kg max. 210 rpm 0.05 kgm 2 226 mm 248 mm T1 ø 460 mm 90 kg max. 133 kg 0.8 kgm 2 656 mm 245 mm 520 mm TAPc (compact) 834...859 mm 300 mm 800 Nm 85 kg 408 mm 2,000 Nm 160 kg +75 % 7,000 Nm 325 kg max. 45 rpm 408 mm max. 160 rpm 250 mm max. 210 rpm 226 mm 248 mm 301 mm ø 280 mm 17 kg max. 53 kg 0.05 kgm 2 368 mm 245 mm 567 mm ø 340 mm 42 kg max. 89 kg 0.2 kgm 2 711 mm 800 Nm 90 kg TAP ø 560 mm 160 kg max. 160 kg 2 kgm 2 ø 450 mm 300 mm 973 mm +54 % 4,000 Nm 175 kg 548 mm max. 210 rpm 226 mm 248 mm +75 % 7,000 Nm 520 kg max. 160 rpm 350 mm ø 280 mm 17 kg max. 53 kg 0.05 kgm 2 301 mm 606 mm 245 mm TOP ø 440 mm 90 kg max. 90 kg 0.8 kgm 2 ø 350 mm 1,100 Nm 95 kg 811 mm MODEL 440 mm +54 % 4,000 Nm 300 kg TGR Weight data represent the standard load; higher weights possible, but require modification of rotational speed, acceleration and jerk limitation. 50x510 508510 (standard) or 508510 (high speed) 51x520 510520 (standard) or 511520 (high speed) TIPc Two-axis rotary table, no counter bearing, compact TAPc Two-axis rotary table, with supporting bearing, compact TAP Two-axis rotary table, with supporting bearing TOP Two-axis rotary table, with clamped counter bearing TGR Two-axis rotary table, with clamped counter bearing, specifically for grinding applications 15

Overview of M-Series Very good accessibility, even with short tools Y-mounting (crosswise) More space for workpiece and fixtures 230 * Large available Z-travel X-mounting (lengthwise) *optional M2 67 kg max. 105 rpm 513...535 mm 180 mm 220 mm (min. 160 mm) 27 kg 27 kg 0.1 kgm 2 0.1 kgm 2 M3 102 kg max. 60 rpm 46 kg 693...715 mm 180 mm 220 mm (min. 160 mm) 21 kg 21 kg 0.07 kgm 2 21 kg 0.07 kgm 2 0.07 kgm 2 140 mm 160 mm (min. 130 mm on request) 12 kg 12 kg 0.025 kgm 2 0.025 kgm 2 SIZE 51x 50x max. 170 rpm 451 mm 16

Overview of M-Series News in brief 1. Up to 54 % higher clamping torque in tilting axis 2. Fewer variant more solution 3. Spindle distance min. 130 mm 4. Spatially optimized arrangement of the dividing axis 250 mm T2 max. 105 rpm 70 kg 301 mm 591 mm 220 mm (min. 180 mm) 27 kg 27 kg 0.1 kgm 2 0.1 kgm 2 140 mm 931 mm (compact min. 831 mm) 160 mm (min. 130 mm on request) 300 mm 226 mm 9 kg 9 kg 0.017 kgm 2 0.017 kgm 9 kg 2 0.017 kgm 2 max. 120 rpm +54 % 4,000 Nm 200 kg T3 160 mm min. 140 mm (130 mm on request) 12 kg 0.025 kgm max. 170 rpm 12 kg 2 0.025 kgm 2 248 mm 250 mm max. 60 rpm 301 mm 776 mm (compact min. 709 mm) 245 mm 220 mm (min. 180 mm) 21 kg 21 kg 0.07 kgm 2 21 kg 0.07 kgm 2 0.07 kgm 2 1,100 Nm 115 kg 220 mm (min. 180 mm) 1151 mm (compact min. 1051 mm) 226 mm 300 mm TOP(c) (optional compact) 2 51x520 +54 % 4,000 Nm 245 kg 9 kg 9 kg 0.017 kgm 2 9 kg 0.017 kgm 2 max. 120 rpm 0.017 kgm 2 248 mm 160 mm MODEL 160 mm min. 140 mm (130 mm on request) 879 mm (compact min. 812 mm) 245 mm 1 50x510 1,100 Nm 137 kg TOP(c) (optional compact) Weight data represent the standard load; higher weights possible, but require modification of rotational speed, acceleration and jerk limitation. 50x 507 (standard) or 508 (high speed) 51x 510 (standard) or 511 (high speed) M2 Single-axis, multi-spindle rotary table, 2-position M3 Single-axis, multi-spindle rotary table, 3-position T2 Two-axis multi-spindle rotary table, 2-position T3 Two-axis multi-spindle rotary table, 3-position 17

Spindle System Accessories Extremely wide assortment for workpiece clamping. Standardized interface in front and rear: maximum universality Spindle accessories in rear Spindle accessories in front + Rotary unions up to 250 bar + Clamping cylinder 23 kn at 120 bar + Angular position measuring systems as precise as ± 1 arcsec NEW CAPTO adapter Universal spindle for all rotary tables ripas adapter ripas unique Tailstock and counter bearing ripas zero point clamping system CAPTO clamping (on request) EA-507 with ripas auto and ripas adapter EA-507 with CAPTO retrofit kit 18

Sales and Service Present in over 20 countries: from sales consultation to the final service Services from A to Z Pre Sales + First class literature + Application drawings 2D + 3D models + Example of applications Sales & Post Sales + Specified offers for each machine + Wide range of workpiece clamping systems + Standardized interfaces Commissioning + Parameter lists + Machine-specific commissioning instructions + User manual + Partner kit + On-site support After Sales + Service points in 25 countries PTSE + Spare parts worldwide by eshop + In-field support by flying doctors Increase productivity Extend lifecycle Comprehensive and professional services throughout the product life cycle maximum availability with consistent quality and high productivity. For more information please see www.lehmann-rotary-tables.com. 19

Headquarters Representatives / Agencies PETER LEHMANN AG CH-3552 Bärau Phone +41 (0)34 409 66 66 Fax +41 (0)34 409 66 00 pls@plehmann.com www.lehmann-rotary-tables.com Europe Austria Benelux Czech Republic (vacant) Finland France Germany Hungary (vacant) Italy Norway Poland Portugal Russia Slovenia Spain Sweden Turkey UK Headquarters direct sales partner pl Solutions partner More information (address, telephone number...) at www.lehmann-rotary-tables.com Subject to change / Edition: 4/2018 20 America Brazil Canada Mexico USA Asia China India Japan Malaysia Singapore South Korea Taiwan Thailand Vietnam Africa South Africa value added reseller & partner