mnufctured from polyethylene For freestnding nd underground instlltion www.kessel.com
Everything specilists need to know Grese seprtors Resons for instlling grese seprtion system Opertions from smll resturnts to lrge scle food processing plnts disposing fts, oils nd grese (FOGs) into public wstewter dringe systems re becoming n incresing concern to industry, government nd environmentl gencies. Wstewter trvels long distnce from its originl source to the wstewter tretment fcilities. During this time lrge mounts of grese nd food wstes build up in the dringe pipe systems leding to opertionl nd public effects: Wter is one of our most precious resources nd is not vilble in unlimited quntities. For this reson, contminted wstewter from kitchens must be pretreted nd clened with the id of pproprite seprtor systems before it is dischrged to the public sewer system. KESSEL offers wide rnge of innovtive polymer seprtors for different res of ppliction nd wstewter quntities: Opertionl effects One of the most severe dringe problems in food processing fcilities is the build up of grese lyers within the dringe system leding to negtive effects, such s incresed odour emissions, reduced efficiency of the dringe system, dditionl mintennce costs, pipe blockge or even potentil flooding. Avoiding pipe blockge Grese seprtors Grese seprtors for freestnding instlltion Grese seprtors for disposl vi disposl truck (full disposl) re used wherever medium to lrge quntities of grese occur. The entire tnk contents re emptied t regulr intervls. Grese seprtors for underground instlltion If indoor spce is limited, the grese seprtor system must be instlled outside the building. Individul Solutions Thnks to the knowledge nd possibilities in the field of polyethylene technology KESSEL is not only ble to mnufcture series products, but lso specil solutions in terms of size, shpe nd fetures in ccordnce with projectspecific requirements. Prevention of corrosion nd odour buildup Public effects FOGs lso ffect public wstewter strems by cusing sewer blockge nd reducing the efficiency of public sewge plnts. This leds to dditionl costs for mintennce nd repir. Effects on wstewter tretment fcilities
Everything specilists need to know For clen environment When to use grese seprtor? Seprtor function bsed on EN 85 Grese seprtors should be instlled in ll loctions where greses nd oils from plnt or niml origin re required to be removed from the wstewter strem. This pplies to commercil nd industril pplictions, for exmple: Butchers, met nd susge fctories Preprepred mel production Slughterhouses nd met preprtion fcilities Sop / sterin production plnts Resturnts nd fst food shops Fish production fcilities Cooking oil refineries, butter / mrgrine production Frying fcilities / nut rosting fctories Cfeteris in commercil buildings, hospitls, universities, militry bses nd government gencies Polyethylene grese seprtors The long term solution The KESSEL Euro seprtor bsed on Euro Norm EN 85 (s seen in the illustrtion below) consists of grese seprtion chmber with n integrted sludge trp locted t the bottom. Following the seprtor is smpling chmber. Wstewter contining fts, oils nd grese (FOG) is guided into the seprtor by pcifying pipe which llows the wstewter to be slowly nd evenly distributed into the seprtor preventing fst flowing wstewter from disturbing the seprtion process inside the chmber. The seprtion of the light mteril (FOG) nd the hevier mteril (sludge) from the wstewter is ll ccomplished by the force of grvity. Hevily emulsified greses nd oils my not be completely seprble with the grvity method. Wht cn enter the seprtor? Only wstewter contining orgnic FOG, which re required to be seprted from the wter, should be llowed into the seprtor. Under no circumstnces should sewge, rinwter or wstewter contining minerl oils (hydrocrbon bsed) be llowed to enter the seprtor. Exmples of wht should be connected to seprtor: floor drins with odour trps, dringe chnnels, sinks, dishwshing mchines nd cooking vts. Sludge seprtion chmber The sludge seprtor serves to collect sludge / sediment which sinks to the bottom of the chmber due to its density being greter thn tht of the density of wter. Grese seprtion chmber In the grese seprtion chmber, orgnic FOG (being less dense thn wter) seprte from the wstewter nd rise to the surfce of the chmber. As more wstewter enters the chmber, the lyer of seprted greses nd oils builds from the top down until the grese seprtion chmber is full nd the entire chmber is emptied. Esy trnsport Their low weight llows our grese seprtors to be trnsported esily by hnd on site. A specil bse design lso llows them to be trnsported by forklift truck. Simple nd fst instlltion With EsyClen: The curved shpe of the onepiece tnk mkes it idel for retrofitting purposes, even where spce is tight through nrrow stircses nd doorwys for exmple. Frcture resistnce The polyethylene mteril ensures high impct strength. This mens tht soil movements cn esily be compensted for where instlltion is in the ground. Resistnt to ggressive grese The polyethylene mteril used is 00 % resistnt to ggressive grese. This gurntees long service life since there is no dmge to the mteril due to corrosion. Polyethylene Wrrnty 0 Y Ye r s Inlet Refill inlet 3 Seprtion chmber 4 Inspection window 5 Outlet 6 Smpling chmber 3
Selection criteri Alwys the right product wstewter tretment SELECTION CRITERIA FOR GREASE SEPARATORS Version G D D+S D+SP M+S PV+S Odour Reduced Disposl The direct disposl grese seprtor connection llows the disposl truck to vcuum out the grese seprtor contents without opening the seprtor covers. Odour Free Disposl The integrted ShredderMixSystem intkes the entire seprtor contents, shreds it nd then uses this homogenized mixture to rinse nd clen the interior seprtor wlls. Control unit The ShredderMixSystem, designed to homogenize the seprtor contents, cn be strted nd controlled without needing direct ccess to the seprtor. Disposl Pump In the cse tht the disposl truck is too high nd/or too fr from the grese seprtor to llow disposl vi the truck's vcuum system, the seprtor cn be equipped its own disposl pump system. Fully Automted Opertion All of the preprogrmmed disposl steps of the seprtor's contents function fully utomticlly. Products for free stnding instlltion see pge 8 6 4 0 8 / 0 Products for underground instlltion see pge 7 / 8 6 4
INFORMATION Do you require more detiled informtion? Our Service Centre will be hppy to help. Complete System Solution In ddition to individul grese nd oil seprtors, KESSEL lso offers complete seprtor pckges consisting of seprtor, properly mtched lifting sttion nd dvntgeous ccessories. All from one source KESSEL. Lifting nd pumping sttions for free stnding nd underground instlltion. Stinless steel drins nd chnnels for kitchens nd food processing plnts. Individul Solutions Thnks to the knowledge nd possibilities in the field of polyethylene technology KESSEL is not only ble to mnufcture series products, but lso specil solutions in ccordnce with projectspecific requirements. SmrtSelect simply mkes plnning fster SmrtSelect is n efficient tool for configuring, designing nd clculting dringe solutions. It significntly reduces plnning effort. References Over the pst decdes, KESSEL products hve proven themselves countless times in destintions ll over the world. Scn the following QR code to directly view our list of references. In ddition, SmrtSelect provides registered users with project mngement progrm which cn be used to request nd edit sved projects. Registrtion t smrtselect.kessel.com is free nd tkes only few minutes! www.kessel.com/references Clcultion module lifting sttions Clcultion module seprtors Configurtor for lterntive seling in the system smrtselect.kessel.com 5
KESSELProduct informtion Polyethylene grese seprtors SmrtSelect simply mkes plnning esier clcultion tool for seprtors t smrtselect.kessel.com Grese seprtors mde of polyethylene NS, 3, 4, 7, 0 Grese seprtor EsyClen for freestnding setup inside buildings COMPLETE SYSTEM SOLUTION In ddition to individul grese seprtors, KESSEL lso offers complete seprtor pckges consisting of grese seprtor, properly mtched lifting sttion nd dvntgeous ccessories. OPTIMUM USE OF SPACE Thnks to the refill inlet integrted in the seprtor. This mkes instlltion directly t the wll possible. The new KESSEL grese seprtors EsyClen bring ese of instlltion, clening performnce nd energy efficiency up to new level. EsyClen seprtors cn be retrofitted up to the completely utomtic system even while instlled, nd cn thus be dpted to chnging requirements. IMPROVED CLEANING RESULTS Wedgeshped bottom for extrction t the lowest point (only 3 litres residul sludge volume). For nominl sizes NS. 6
NS 5 NS 5 NS 5 Grese seprtor Euro Auto Mix & Pump (PV+S) ccording to EN 85 Grese seprtor Euro ccording to EN 85 nd DIN 404000 SONIC CONTROL for the mesurement, disply nd control of the grese lyer thickness in grese seprtor. STRAIGHTFORWARD MAINTENANCE AND INSPECTION Sloped rrngement of the tnk openings permits better ccess. PLANNING MADE EASY! Distinction between versions "in direction of flow right or left" is no longer necessry. Direction of flow cn be chnged on site by chnging inlet nd outlet. Inlet Outlet IMPROVED PLACEMENT THANKS TO THE CURVED SHAPE Also idel for retrofitting nd renovtion work in rooms with very nrrow ccess. Polyethylene Wrrnty Polyethylene Wrrnty SHREDDERMIXSYSTEM serves to comminute, mix nd clen the tnk content without odor emission during disposl. 0 Yers WARRANTY KESSEL offers fctory extended wrrnty of 0 yers on the polyethylene grese seprtor tnks. 7
for freestnding instlltion EsyClen Auto Mix & Pump (PV+S) Illustrtion Article description NS Weight Article # Products Certifiction: Z54.474 Delivery: System completely ssembled. Accessories: Smpling chmber, lifting sttions, remote control, TeleControl Grese seprtor EsyClen Auto Mix & Pump (PV+S) NS... ccording to Euro Norm EN 85, mnufctured from virgin, nonrecycled polyethylene, pumping cpcity 3.0 kw For free stnding instlltion in frost protected res, with integrted sludge trp, sloped interior bse improves clening nd reduces disposl time, inlet flow clming system nd outlet flow regultion device, inlet nd outlet interchngeble, slnted twin ccess covers with quick relese odour tight snp closures, inspection window with interior clening rm, PV+S version fully utomted odour free disposl, clening nd refilling system t touch of button, mintennce free mcerting motor (stinless steel bldes) for seprtor clening nd disposl, includes closure vlve for esy motor removl, motor floor mount included with instlltion hrdwre nd ntivibrtion mtt, ctutor vlve for utomted trnsfer from clening to disposl mode, top mounted wter jet(s) for grese lyer brekup nd wter spry nozzles for interior wll clening during disposl, with LCD disply control unit settble in English, Germn or French lnguge nd mins power sfety on/off switch, with BMS connections, twin inch solenoid vlves for connection of cold nd hot wter pipes to seprtor, inch interior threded refill inlet with ir gp, 75 mm OD PN 0 pressure disposl pipe with integrted fork lift grips t bse of seprtor, low weight compct design, 00 % corrosion free polyethylene body construction (0 yer wrrnty). NS NS 60 kg 65 kg 78 kg 6 kg 7 kg 60 kg 65 kg 78 kg 6 kg 7 kg without SonicControl 93 00.0/PVS 93 003.0/PVS 93 004.0/PVS 93 007.0/PVS 93 00.0/PVS with SonicControl 93 00.0/PVS 93 003.0/PVS 93 004.0/PVS 93 007.0/PVS 93 00.0/PVS Disposl pump performnce curve H [m] 6 4 3,0 kw 0 8 6 4 5 0 5 0 5 30 35 40 45 50 55 Q [m 3 /h] H [m] = Bckwter height 40 l OD 75 Ø = Outer dimeter b = Setup dimensions h h h3 Technicl note see pge b b Nominl size NS ) Ø 60 60 500 500 880 90 590 Instlltion dimensions l 735 735 5 45 80 x b 680 680 680 940 940 b 860 860 860 30 30 h 985 985 985 85 85 h 055 055 055 55 55 h3 435 435 435 655 655 Wstewter contents Sludge trp Seprtor 00 l 400 l 300 l 300 l 400 l 400 l 700 l 650 l 000 l 900 l Grese storge 00 l 0 l 60 l 80 l 400 l Totl 600 l 600 l 800 l 350 l 900 l 8
for freestnding instlltion Instlltion exmple EsyClen Auto Mix & Pump (PV+S) Professionl dvntges Grese seprtor ShredderMixSystem 3 Disposl line 4 Connection for disposl truck EsyClen Auto Mix & Pump (PV+S) grese seprtors re designed ccording to EN 85 nd re equipped with fully utomted disposl, self clening nd refill system. These seprtors distinguish themselves through their ese of instlltion nd nerly mintennce free chrcteristics. The dvntge of the EsyClen Auto Mix & Pump (PV+S) seprtors is tht complete disposl cn tke plce through permnently instlled disposl lines while the twin covers of the seprtor remin closed. With this dvntge, the disposl truck cn hook up to connection on n exterior wll of the building so tht the pump of the seprtor cn pump the seprtor contents into the witing disposl truck without ny unplesnt odours escping. After the contents of the seprtor hve been pumped out, the interior of the seprtor is utomticlly rinsed nd clened with wrm wter in multistep utomted process. The complete procedure occurs with the press of button nd is lso vilble with remote control system so tht the driver of the disposl vehicle cn hndle the entire procedure without the necessity of ny building personnel being present. According to DIN V 4040, the complete contents of the seprtor should be emptied, the unit clened nd refilled with clen cold wter every fourteen dys or t minimum of once every month. 5 Remote control system (optionl) 6 Smpling chmber 7 Lifting sttion Progrmcontrolled disposl nd rinsing device ShredderMixSystem for homogenistion of the tnk contents 3.0 kw pump Clen nd odourfree disposl nd clening Optionl remote control Complete System Solution In ddition to individul grese seprtors, KESSEL lso offers complete seprtor pckges consisting of grese seprtor, properly mtched lifting sttion nd dvntgeous ccessories. All from one source KESSEL. Individul Solutions KESSEL offers fully stffed Individul Solutions Deprtment with experience in designing nd mnufcturing dringe products exctly meeting your specifictions. For dditionl informtion plese contct us directly to discuss your requirement. Grese seprtor clcultion SmrtSelect simply mkes plnning esier clcultion tool for seprtors t smrtselect.kessel.com Scn this QR code to directly view the corresponding product video. Instlltion hints Importnt is tht smpling chmber is instlled fter the outlet of the seprtor. The seprtor is instlled completely level on flt firm surfce in frost free re. The height of the room in which the seprtor is instlled should llow esy removl nd ccess of the two lids. In the cse tht the outlet of the seprtor is locted below the locl defined bckwter level, lifting sttion is to be instlled ccording to EN 056. In situtions where the interruption of seprtor service is not llowble, lifting sttion with double pumps is to be instlled. Notice EsyClen Auto Mix & Pump (PV+S) seprtors should be instlled in ll res where nuisnce odour problems re either undesired or not llowed. The systems llow the user to customize settings to improve disposl performnce nd lso llow the disposl vehicle driver to hndle the complete disposl procedure which cn lso be conducted during off hours. In cses where the seprtor is instlled in n opertion producing lrge mounts of sludge (ie. slughterhouses / butchers) it is recommended tht the seprtor be equipped with twin pumps one pump for the disposl of the sludge nd the second pump for the disposl of wstewter nd seprted grese. 9
for freestnding instlltion EsyClen Mix & Pump (M+S) Products Illustrtion Article description NS Weight Article # Certifiction: Z54.474 Delivery: System completely ssembled. Accessories: Smpling chmber, lifting sttions, TeleControl Grese seprtor EsyClen Mix & Pump (M+S) NS... ccording to Euro Norm EN 85, mnufctured from virgin, nonrecycled polyethylene, pumping cpcity 3.0 kw For free stnding instlltion in frost protected res, with integrted sludge trp, sloped interior bse improves clening nd reduces disposl time, inlet flow clming system nd outlet flow regultion device, inlet nd outlet interchngeble, slnted twin ccess covers with quick relese odour tight snp closures, inspection window with interior clening rm, M+S version mnully controlled odour free disposl, clening nd refilling system t touch of button, mintennce free mcerting motor (stinless steel bldes) for seprtor clening nd disposl, includes closure vlve for esy motor removl, motor floor mount included with instlltion hrdwre nd ntivibrtion mtt, mnul hnd vlve for trnsfer from clening to disposl mode, top mounted wter jet(s) for grese lyer brekup nd wter spry nozzles for interior wll clening during disposl, with control unit nd mins power sfety on/off switch, with BMS connections, inch mnul hnd vlve for wter refill, inch interior threded refill inlet with ir gp, 75 mm OD PN 0 pressure disposl pipe with integrted fork lift grips t bse of seprtor, low weight compct design, 00 % corrosion free polyethylene body construction (0 yer wrrnty). NS NS 55 kg 60 kg 73 kg kg 67 kg 55 kg 60 kg 73 kg kg 67 kg without SonicControl 93 00.0/MS 93 003.0/MS 93 004.0/MS 93 007.0/MS 93 00.0/MS with SonicControl 93 00.0/MS 93 003.0/MS 93 004.0/MS 93 007.0/MS 93 00.0/MS Disposl pump performnce curve H [m] 6 4 3,0 kw 0 8 6 4 5 0 5 0 5 30 35 40 45 50 55 Q [m 3 /h] H [m] = Bckwter height 40 l OD 75 Ø = Outer dimeter b = Setup dimensions h h h3 Technicl note see pge b b Nominl size NS ) Ø 60 60 500 500 880 90 590 Instlltion dimensions l 735 735 5 45 80 x b 680 680 680 940 940 b 860 860 860 30 30 h 985 985 985 85 85 h 055 055 055 55 55 h3 435 435 435 655 655 Wstewter contents Sludge trp Seprtor 00 l 400 l 300 l 300 l 400 l 400 l 700 l 650 l 000 l 900 l Grese storge 00 l 0 l 60 l 80 l 400 l Totl 600 l 600 l 800 l 350 l 900 l 0
for freestnding instlltion Instlltion exmple EsyClen Mix & Pump (M+S) Professionl dvntges Grese seprtor ShredderMixSystem 3 Disposl line 4 Connection for disposl truck EsyClen Mix & Pump (M+S) grese seprtors re designed ccording to EN 85 nd re equipped with n utomted selfclening system s well s pumping disposl system. These seprtors distinguish themselves through their ese of instlltion nd nerly mintennce free chrcteristics. The dvntge of the EsyClen Mix & Pump (M+S) seprtors is tht disposl cn tke plce through permnently instlled disposl lines while the twin covers of the seprtor remin closed. With this dvntge, the disposl truck cn hook up to connection on n exterior wll of the building so tht the pump of the seprtor cn pump the seprtor contents into the witing disposl truck without ny unplesnt odours escping. After the contents of the seprtor hve been pumped out, the interior of the seprtor is utomticlly rinsed nd clened with wrm wter in multistep process which is mnully controlled from the control unit. According to DIN V 4040, the complete contents of the seprtor should be emptied, the unit clened nd refilled with clen cold wter every fourteen dys or t minimum of once every month. 5 Control unit 6 Smpling chmber 7 Lifting sttion Mnul disposl nd rinsing device ShredderMixSystem for homogenistion of the tnk contents 3.0 kw pump Clen nd odourfree disposl nd clening Simple control Complete System Solution In ddition to individul grese seprtors, KESSEL lso offers complete seprtor pckges consisting of grese seprtor, properly mtched lifting sttion nd dvntgeous ccessories. All from one source KESSEL. Individul Solutions KESSEL offers fully stffed Individul Solutions Deprtment with experience in designing nd mnufcturing dringe products exctly meeting your specifictions. For dditionl informtion plese contct us directly to discuss your requirement. Grese seprtor clcultion SmrtSelect simply mkes plnning esier clcultion tool for seprtors t smrtselect.kessel.com Scn this QR code to directly view the corresponding product video. Instlltion hints Importnt is tht smpling chmber is instlled fter the outlet of the seprtor. The seprtor is instlled completely level on flt firm surfce in frost free re. The height of the room in which the seprtor is instlled should llow esy removl nd ccess of the two lids. In the cse tht the outlet of the seprtor is locted below the locl defined bckwter level, lifting sttion is to be instlled ccording to EN 056. In situtions where the interruption of seprtor service is not llowble, lifting sttion with double pumps is to be instlled. Notice EsyClen Mix & Pump (M+S) seprtors should be instlled in ll res where nuisnce odour problems re either undesired or not llowed. In cses where the seprtor is instlled in n opertion producing lrge mounts of sludge (ie. slughterhouses / butchers) it is recommended tht the seprtor be equipped with twin pumps one pump for the disposl of the sludge nd the second pump for the disposl of wstewter nd seprted grese.
for freestnding instlltion EsyClen Auto Mix (D+SP) Products Illustrtion Article description NS Weight Article # Certifiction: Z54.474 Delivery: System completely ssembled. Accessories: Smpling chmber, lifting sttions, remote control, TeleControl Grese seprtor EsyClen Auto Mix (D+SP) NS... ccording to Euro Norm EN 85, mnufctured from virgin, nonrecycled polyethylene, pumping cpcity 3.0 kw For free stnding instlltion in frost protected res, with integrted sludge trp, sloped interior bse improves clening nd reduces disposl time, inlet flow clming system nd outlet flow regultion device, inlet nd outlet interchngeble, slnted twin ccess covers with quick relese odour tight snp closures, inspection window with interior clening rm, D+SP version with simultneous mixing nd clening of seprtor interior requires disposl truck with vcuum system for seprtor disposl, disposl is completely odour free, mintennce free mcerting motor (stinless steel bldes) includes closure vlve for esy motor removl, motor floor mount included with instlltion hrdwre nd ntivibrtion mtt, top mounted wter jet(s) for grese lyer brekup nd wter spry nozzles for interior wll clening during disposl, inch interior thred refill inlet with ir gp, with LCD disply control unit settble in English, Germn or French lnguge nd mins power sfety on/off switch, with BMS connections, twin inch solenoid vlves for connection of cold nd hot wter pipes to seprtor, with remote control offering full seprtor disposl control from remote loction (from disposl truck loction), 75 mm OD PN 0 pressure disposl pipe with integrted fork lift grips t bse of seprtor, low weight compct design, 00 % corrosion free polyethylene body construction (0 yer wrrnty). NS NS 50 kg 55 kg 68 kg 6 kg 6 kg 50 kg 55 kg 68 kg 6 kg 6 kg without SonicControl 93 00.0/DSP 93 003.0/DSP 93 004.0/DSP 93 007.0/DSP 93 00.0/DSP with SonicControl 93 00.0/DSP 93 003.0/DSP 93 004.0/DSP 93 007.0/DSP 93 00.0/DSP 40 l OD 75 Ø = Outer dimeter b = Setup dimensions h h h3 Technicl note see pge b b Nominl size NS ) Ø 60 60 500 500 880 90 590 Instlltion dimensions l 735 735 5 45 80 x b 680 680 680 940 940 b 860 860 860 30 30 h 985 985 985 85 85 h 055 055 055 55 55 h3 435 435 435 655 655 Wstewter contents Sludge trp Seprtor 00 l 400 l 300 l 300 l 400 l 400 l 700 l 650 l 000 l 900 l Grese storge 00 l 0 l 60 l 80 l 400 l Totl 600 l 600 l 800 l 350 l 900 l
for freestnding instlltion Instlltion exmple EsyClen Auto Mix (D+SP) Professionl dvntges Grese seprtor ShredderMixSystem 3 Control unit 4 Disposl line EsyClen Auto Mix (D+SP) grese seprtors re designed ccording to EN 85 nd re equipped with n utomticlly controlled pump for mixing nd clening of the seprtors contents nd inner wlls. These seprtors re offered with modern control unit with digitl disply. It is possible to utomte specific steps of the grese seprtor disposl process. The EsyClen Auto Mix (D+SP) seprtors distinguish themselves through their ese of instlltion nd nerly mintennce free chrcteristics. The dvntge of the EsyClen Auto Mix (D+SP) seprtors is tht disposl cn tke plce through permnently instlled disposl lines while the twin covers of the seprtor remin closed. With this dvntge, the disposl truck hooks up to connection on n exterior wll of the building nd, using its own pump, suctions out the entire contents of the seprtor without ny unplesnt odours escping. The ShredderMixSystem mcertes nd liquifies its contents nd lso clens its interiror wlls ll simultneously. This prepred wstewter is then suctioned into the witing disposl vehicle. According to DIN V 4040, the complete contents of the seprtor should be emptied, the unit clened nd refilled with clen cold wter every fourteen dys or t minimum of once every month. 5 Connection for disposl truck 6 Remote control system (optionl) 7 Smpling chmber 8 Lifting sttion Fully utomtic direct disposl with progrmcontrolled ShredderMix System for homogenistion of the tnk contents Clen nd odourfree disposl nd clening Simple control Lowmintennce opertion Complete System Solution In ddition to individul grese seprtors, KESSEL lso offers complete seprtor pckges consisting of grese seprtor, properly mtched lifting sttion nd dvntgeous ccessories. All from one source KESSEL. Individul Solutions KESSEL offers fully stffed Individul Solutions Deprtment with experience in designing nd mnufcturing dringe products exctly meeting your specifictions. For dditionl informtion plese contct us directly to discuss your requirement. Grese seprtor clcultion SmrtSelect simply mkes plnning esier clcultion tool for seprtors t smrtselect.kessel.com Scn this QR code to directly view the corresponding product video. Instlltion hints Importnt is tht smpling chmber is instlled fter the outlet of the seprtor. The seprtor is instlled completely level on flt firm surfce in frost free re. The height of the room in which the seprtor is instlled should llow esy removl nd ccess of the two lids. In the cse tht the outlet of the seprtor is locted below the locl defined bckwter level, lifting sttion is to be instlled ccording to EN 056. In situtions where the interruption of seprtor service is not llowble, lifting sttion with double pumps is to be instlled. Notice EsyClen Auto Mix (D+SP) grese seprtor is idel for instlltions where the presence of strong odours during disposl of the seprtors contents cn not be permitted. The ShredderMixSystem liquifies, mcertes nd clens the seprtors contents ll in one step. In circumstnces where lrge mounts of sludge re expected (i.e. slughterhouses / met processing plnts), the seprtor should be equipped with two mcerting pumps one pump for the wstewter nd grese, the second pump solely for the sludge. 3
for freestnding instlltion EsyClen Mix (D+S) Products Illustrtion Article description NS Weight Article # Illustrtion shows Art. # 93 004.3/DS Certifiction: Z54.474 Delivery: System completely ssembled. Accessories: Smpling chmber, lifting sttions Grese seprtor EsyClen Mix (D+S) NS... ccording to Euro Norm EN 85, mnufctured from virgin, nonrecycled polyethylene, pumping cpcity 3.0 kw For free stnding instlltion in frost protected res, with integrted sludge trp, sloped interior bse improves clening nd reduces disposl time, inlet flow clming system nd outlet flow regultion device, inlet nd outlet interchngeble, slnted twin ccess covers with quick relese odour tight snp closures, inspection window with interior clening rm, D+S version with simultneous mixing nd clening of seprtor interior requires disposl truck with vcuum system for seprtor disposl, disposl is completely odour free, mintennce free mcerting motor (stinless steel bldes) includes closure vlve for esy motor removl, motor floor mount included with instlltion hrdwre nd ntivibrtion mtt, top mounted wter jet(s) for grese lyer brekup nd wter spry nozzles for interior wll clening during disposl, inch interior thred refill inlet with ir gp, inch mnul hnd vlve for wter refill, with hnd held opertion controller, 75 mm OD PN 0 pressure disposl pipe with integrted fork lift grips t bse of seprtor, low weight compct design, 00 % corrosion free polyethylene body construction (0 yer wrrnty). NS NS 45 kg 50 kg 63 kg kg 57 kg 45 kg 50 kg 63 kg kg 57 kg without SonicControl without inspection window 93 00.0/DS 93 003.0/DS 93 004.0/DS 93 007.0/DS 93 00.0/DS without inspection window 93 00.0/DS 93 003.0/DS 93 004.0/DS 93 007.0/DS 93 00.0/DS with SonicControl with inspection window 93 00.3/DS 93 003.3/DS 93 004.3/DS 93 007.3/DS 93 00.3/DS with inspection window 93 00.3/DS 93 003.3/DS 93 004.3/DS 93 007.3/DS 93 00.3/DS 40 l OD 75 Ø = Outer dimeter b = Setup dimensions h h h3 Technicl note see pge b b Nominl size NS ) Ø 60 60 500 500 880 90 590 Instlltion dimensions l 735 735 5 45 80 x b 680 680 680 940 940 b 860 860 860 30 30 h 985 985 985 85 85 h 055 055 055 55 55 h3 435 435 435 655 655 Wstewter contents Sludge trp Seprtor 00 l 400 l 300 l 300 l 400 l 400 l 700 l 650 l 000 l 900 l Grese storge 00 l 0 l 60 l 80 l 400 l Totl 600 l 600 l 800 l 350 l 900 l 4
for freestnding instlltion Instlltion exmple EsyClen Mix (D+S) Professionl dvntges Direct disposl with ShredderMixSystem for homogenistion of the tnk contents Clen nd odourfree disposl nd clening Simple control Lowmintennce opertion Complete System Solution In ddition to individul grese seprtors, KESSEL lso offers complete seprtor pckges consisting of grese seprtor, properly mtched lifting sttion nd dvntgeous ccessories. All from one source KESSEL. Individul Solutions KESSEL offers fully stffed Individul Solutions Deprtment with experience in designing nd mnufcturing dringe products exctly meeting your specifictions. For dditionl informtion plese contct us directly to discuss your requirement. Grese seprtor ShredderMixSystem 3 Disposl line 4 Connection for disposl truck 5 Smpling chmber 6 Lifting sttion Grese seprtor clcultion EsyClen Mix (D+S) grese seprtors re designed ccording to EN 85 nd re equipped with mnully controlled pump for mixing nd clening of the seprtor s contents nd inner wlls. These seprtors distinguish themselves through their ese of instlltion nd nerly mintennce free chrcteristics. The dvntge of the EsyClen Mix (D+S) seprtors is tht disposl cn tke plce through permnently instlled disposl lines while the twin covers of the seprtor remin closed. With this dvntge, the disposl truck hooks up to connection on n exterior wll of the building nd, using its own pump, suctions out the entire contents of the seprtor without ny unplesnt odours escping. The ShredderMixSystem mcertes nd liquifies its contents nd lso clens its interiror wlls ll simultneously. This prepred wstewter is then suctioned into the witing disposl vehicle. According to DIN V 4040, the complete contents of the seprtor should be emptied, the unit clened nd refilled with clen cold wter every fourteen dys or t minimum of once every month. SmrtSelect simply mkes plnning esier clcultion tool for seprtors t smrtselect.kessel.com Scn this QR code to directly view the corresponding product video. Instlltion hints Importnt is tht smpling chmber is instlled fter the outlet of the seprtor. The seprtor is instlled completely level on flt firm surfce in frost free re. The height of the room in which the seprtor is instlled should llow esy removl nd ccess of the two lids. In the cse tht the outlet of the seprtor is locted below the locl defined bckwter level, lifting sttion is to be instlled ccording to EN 056. In situtions where the interruption of seprtor service is not llowble, lifting sttion with double pumps is to be instlled. Notice EsyClen Mix (D+S) grese seprtor is idel for instlltions where the presence of strong odours during disposl of the seprtors contents cn not be permitted. The ShredderMixSystem liquifies, mcertes nd clens the seprtors contents ll in one step. In circumstnces where lrge mounts of sludge re expected (i.e. slughterhouses / met processing plnts), the seprtor should be equipped with two mcerting pumps one pump for the wstewter nd grese, the second pump solely for the sludge. 5
for freestnding instlltion EsyClen Stndrd (D ) Products Illustrtion Article description NS Weight Article # Illustrtion shows Art. # 93 004.3/D Certifiction: Z54.474 Delivery: System completely ssembled. Accessories: Smpling chmber, lifting sttions Grese seprtor EsyClen Stndrd (D ) NS... ccording to Euro Norm EN 85, mnufctured from virgin, nonrecycled polyethylene. For free stnding instlltion in frost protected res, with integrted sludge trp, sloped interior bse improves clening nd reduces disposl time, inlet flow clming system nd outlet flow regultion device, inlet nd outlet interchngeble, slnted twin ccess covers with quick relese odour tight snp closures, D version with fctory instlled pressure pipe suction outlet requires disposl truck with vcuum system for seprtor disposl, disposl is completely odour free, 75 mm OD PN 0 pressure disposl pipe with integrted fork lift grips t bse of seprtor, low weight compct design, 00 % corrosion free polyethylene body construction (0 yer wrrnty). NS NS NS 69 kg 74 kg 87 kg 35 kg 8 kg 69 kg 74 kg 87 kg 35 kg 8 kg 69 kg 74 kg 87 kg 35 kg 8 kg without SonicControl without ccessories 93 00.0/D 93 003.0/D 93 004.0/D 93 007.0/D 93 00.0/D with refill inlet 93 00./D 93 003./D 93 004./D 93 007./D 93 00./D without ccessories 93 00.0/D 93 003.0/D 93 004.0/D 93 007.0/D 93 00.0/D with SonicControl with inspection window 93 00./D 93 003./D 93 004./D 93 007./D 93 00./D with inspection window nd refill inlet 93 00.3/D 93 003.3/D 93 004.3/D 93 007.3/D 93 00.3/D with inspection window 93 00./D 93 003./D 93 004./D 93 007./D 93 00./D NS 69 kg 74 kg 87 kg 35 kg 8 kg with refill inlet 93 00./D 93 003./D 93 004./D 93 007./D 93 00./D with inspection window nd refill inlet 93 00.3/D 93 003.3/D 93 004.3/D 93 007.3/D 93 00.3/D 40 l OD 75 Ø = Outer dimeter h h h3 b Technicl note see pge Nominl size NS ) Ø 60 60 500 500 880 90 590 Instlltion dimensions l 735 735 5 45 80 x b 680 680 680 940 940 h 985 985 985 85 85 h 055 055 055 55 55 h3 435 435 435 655 655 Wstewter contents Sludge trp Seprtor 00 l 400 l 300 l 300 l 400 l 400 l 700 l 650 l 000 l 900 l Grese storge 00 l 0 l 60 l 80 l 400 l Totl 600 l 600 l 800 l 350 l 900 l 6
for freestnding instlltion Instlltion exmple EsyClen Stndrd (D ) Professionl dvntges With direct disposl connection Disposl with the tnk closed Lowmintennce opertion Complete System Solution In ddition to individul grese seprtors, KESSEL lso offers complete seprtor pckges consisting of grese seprtor, properly mtched lifting sttion nd dvntgeous ccessories. All from one source KESSEL. Individul Solutions KESSEL offers fully stffed Individul Solutions Deprtment with experience in designing nd mnufcturing dringe products exctly meeting your specifictions. For dditionl informtion plese contct us directly to discuss your requirement. Grese seprtor Disposl line 3 Connection for disposl truck 4 Smpling chmber 5 Lifting sttion Grese seprtor clcultion EsyClen Stndrd (D ) grese seprtors re designed ccording to EN 85. These seprtors distinguish themselves through their ese of instlltion nd nerly mintennce free chrcteristics. The dvntge of the EsyClen Stndrd (D ) seprtors is tht disposl cn tke plce through permnently instlled disposl lines while the twin covers of the seprtor remin closed. With this dvntge, the disposl truck hooks up to connection on n exterior wll of the building nd, using its own pump, suctions out the entire contents of the seprtor without ny unplesnt odours escping. According to DIN V 4040, the complete contents of the seprtor should be emptied, the unit clened nd refilled with clen cold wter every fourteen dys or t minimum of once every month. SmrtSelect simply mkes plnning esier clcultion tool for seprtors t smrtselect.kessel.com Scn this QR code to directly view the corresponding product video. Instlltion hints Importnt is tht smpling chmber is instlled fter the outlet of the seprtor. The seprtor is instlled completely level on flt firm surfce in frost free re. The height of the room in which the seprtor is instlled should llow esy removl nd ccess of the two lids. In the cse tht the outlet of the seprtor is locted below the locl defined bckwter level, lifting sttion is to be instlled ccording to EN 056. In situtions where the interruption of seprtor service is not llowble, lifting sttion with double pumps is to be instlled. Notice The EsyClen Stndrd (D ) seprtor should be inspected nd fully clened during every third disposl. In ll circumstnces where the ccessibility of the disposl truck s suction hose to the seprtor is highly limited or impossible, KESSEL recommends the instlltion of EsyClen Stndrd (D) unit. With the instlltion of the refill equipment, the seprtor cn be refilled fter disposl without the need of opening ny of the covers nd relesing strong nd ggressive odours. 7
for freestnding instlltion EsyClen Bsic (G ) Products Illustrtion Article description NS Weight Article # Illustrtion shows Art. # 93 004.3 Certifiction: Z54.474 Delivery: System completely ssembled. Accessories: Smpling chmber, lifting sttions. Retrofitting up to Auto Mix & Pump (PV+S) possible. Grese seprtor EsyClen Bsic (G ) NS... ccording to Euro Norm EN 85, mnufctured from virgin, nonrecycled polyethylene. For free stnding instlltion in frost protected res, with integrted sludge trp, sloped interior bse improves clening nd reduces disposl time, inlet flow clming system nd outlet flow regultion device, inlet nd outlet interchngeble, slnted twin ccess covers with quick relese odour tight snp closures, G version requires disposl truck with vcuum system for seprtor disposl, integrted fork lift grips t bse of seprtor, 00% corrosion free polyethylene body construction (0 yer wrrnty). NS NS NS 69 kg 74 kg 87 kg 35 kg 8 kg 69 kg 74 kg 87 kg 35 kg 8 kg 69 kg 74 kg 87 kg 35 kg 8 kg without SonicControl without ccessories 93 00.0 93 003.0 93 004.0 93 007.0 93 00.0 with refill inlet 93 00. 93 003. 93 004. 93 007. 93 00. without ccessories 93 00.0 93 003.0 93 004.0 93 007.0 93 00.0 with SonicControl with inspection window 93 00. 93 003. 93 004. 93 007. 93 00. with inspection window nd refill inlet 93 00.3 93 003.3 93 004.3 93 007.3 93 00.3 with inspection window 93 00. 93 003. 93 004. 93 007. 93 00. NS 69 kg 74 kg 87 kg 35 kg 8 kg with refill inlet 93 00. 93 003. 93 004. 93 007. 93 00. with inspection window nd refill inlet 93 00.3 93 003.3 93 004.3 93 007.3 93 00.3 40 l Ø = Outer dimeter h h h3 b Technicl note see pge Nominl size NS Ø 60 60 500 500 880 90 590 Instlltion dimensions l 735 735 5 45 80 x b 680 680 680 940 940 h 985 985 985 85 85 h 055 055 055 55 55 h3 435 435 435 655 655 Wstewter contents Sludge trp Seprtors 00 l 400 l 300 l 300 l 400 l 400 l 700 l 650 l 000 l 900 l Grese seprtor 00 l 0 l 60 l 80 l 400 l Totl 600 l 600 l 800 l 350 l 900 l 8
for freestnding instlltion Instlltion exmple EsyClen Bsic (G ) Professionl dvntges With direct disposl connection Lowmintennce opertion Complete System Solution In ddition to individul grese seprtors, KESSEL lso offers complete seprtor pckges consisting of grese seprtor, properly mtched lifting sttion nd dvntgeous ccessories. All from one source KESSEL. Individul Solutions Contct us directly to discuss your requirement. Grese seprtor clcultion Grese seprtor Suction hose 3 Smpling chmber 4 Lifting sttion EsyClen Bsic (G ) grese seprtors re designed ccording to EN 85. These seprtors distinguish themselves through their ese of instlltion nd nerly mintennce free chrcteristics. According to DIN V 4040, the complete contents of the seprtor should be emptied, the unit clened nd refilled with clen cold wter every fourteen dys or t minimum of every month. To empty the contents of the seprtor the odour tight covers need to be removed. The suction hose of the disposl truck is then used to empty nd rinse the inside of the seprtor. SmrtSelect simply mkes plnning esier clcultion tool for seprtors t smrtselect.kessel.com Scn this QR code to directly view the corresponding product video. Instlltion hints Importnt is tht smpling chmber is instlled fter the outlet of the seprtor. The seprtor is instlled completely level on flt firm surfce in frost free re. The height of the room in which the seprtor is instlled should llow esy removl nd ccess of the two lids. In the cse tht the outlet of the seprtor is locted below the locl defined bckwter level, lifting sttion is to be instlled ccording to EN 056. In situtions where the interruption of seprtor service is not llowble, lifting sttion with double pumps is to be instlled. Notice The EsyClen Bsic (G) seprtor cn be upgrded to ny other version (with permnently instlled disposl lines) t ny time. It should only be instlled in res where: the relese of strong nd ggressive odours will not pose problem ccessing the seprtor with the disposl hose of the disposl truck will not cuse problems or inconveniences. Retrofit Sets Stndrd (D) With direct disposl connection Mix (D+S) NS 7 Pump, refill inlet, mnul hnd vlve nd direct disposl connection Auto Mix (D+SP) NS 7 Pump, refill inlet, inspection window, solenoid vlves, direct disposl connection nd control unit Mix&Pump (M+S) NS 7 Pump, refill inlet, inspection window, mnul hnd vlve, direct disposl connection nd control unit Auto Mix&Pump (PV+S) NS 7 Pump, refill inlet, inspection window, solenoid vlves, direct disposl connection nd control unit 93 0/D 93 0/DS 93 0/DS0 93 0/DSP 93 0/DSP0 93 0/MS 93 0/MS0 93 0/PVS 93 0/PVS0 9
for freestnding instlltion Euro Auto Mix & Pump (PV+S) Illustrtion Article description NS Weight Article # Products Delivered: Completely ssembled (pumps to be connected onsite) Accessories: Smpling chmber, distribution box, lifting sttion, SonicControl Grese seprtor Euro Auto Mix & Pump (PV+S) NS... ccording to Euro Norm EN 85, mnufctured from virgin, nonrecycled polyethylene For free stnding instlltion in frost protected res, with integrted sludge trp, polyethylene quick relese odor tight covers, with inspection window, with direct disposl hook up pipe on right side for sludge nd grese trp disposl, with disposl flnge DN 65, PN 0 (DIN 50), StorzBcoupling.5 inch for disposl truck connection, utomted switch over from clening to disposl, control unit with pnel nd 7 digit opertionl disply, mnul switch for offmnulutomtic pump opertion twin inch solenoid vlves, rinse/refill inlet ccording to DIN 988, high pressure clening/rinsing system with spry jets nd flood jets, twin exterior (right) mounted submersible (IP 68) cutting pumps (400 V, 50 Hz, with 4.0 kw >30 cbm/h t.0 Br t stndrd pumping heights), with control unit, with refill equioment, Ø 60 inlet/outlet fits SML pipe (DIN 95) nd plstic pipe (DIN 9560). NS 5 NS 0 NS 5 c. 390 kg c. 980 kg c. 00 kg Further nominl sizes on request 93 05.00/P 93 00.00/P 93 05.00/P Ø = Outer dimeter h l b b h h3 Nominl size NS 5 NS 0 NS 5 Ø 00 00 00 3600 4500 4600 Instlltion dimensions l 395 4883 493 x b 350 370 370 b 60 640 640 h 030 030 80 h 0 0 50 h3 5 59 69 Wstewter contents Sludge trp Seprtors 500 l 60 l 00 l 090 l 500 l 940 l Grese storge 63 l 800 l 000 l Totl 30 l 400 l 5400 l 0
for freestnding instlltion Instlltion exmple Euro Auto Mix & Pump (PV+S) Professionl dvntges Progrmcontrolled disposl nd rinsing device ShredderMixSystem for homogenistion of the tnk contents 3.0 kw pump Clen nd odourfree disposl nd clening Onsite grese seprtor ssembly With tem of KESSEL specilists, the grese seprtors cn lso be custom ssembled on loction. This llows lrger grese seprtor to be used in existing buildings with limited ccess to the room in which the grese seprtor will be instlled. Distribution box Grese seprtor 3 Disposl line 4 Connection for disposl truck 5 Remote control system (optionl) 6 Smpling chmber 7 Control unit 8 Lifting sttion Euro Auto Mix & Pump (PV+S) grese seprtors re designed ccording to EN 85 nd re equipped with fully utomted disposl, selfclening nd refill system. These seprtors distinguish themselves through their ese of instlltion nd nerly mintennce free chrcteristics. The dvntge of the Auto Mix & Pump seprtors is tht complete disposl cn tke plce through permnently instlled disposl lines while the covers of the seprtor remin closed. With this dvntge, the disposl truck cn hook up to connection on n exterior wll of the building so tht the pump of the seprtor cn pump the seprtor contents into the witing disposl truck without ny unplesnt odors escping. After the contents of the seprtor hve been pumped out, the interior of the seprtor is utomticlly rinsed nd clened with wrm wter in multistep utomted process. The complete procedure occurs with the press of button nd is lso vilble with remote control system so tht the driver of the disposl vehicle cn hndle the entire procedure without the necessity of ny building personnel being present. According to DIN V 4040, the complete contents of the seprtor should be emptied, the unit clened nd refilled with clen cold wter every fourteen dys or t minimum of once every month. Instlltion hints Importnt is tht smpling chmber is instlled fter the outlet of the seprtor. The seprtor is instlled completely level on flt firm surfce in frost free re. The height of the room in which the seprtor is instlled should llow esy removl nd ccess of the two lids. In the cse tht the outlet of the seprtor is locted below the locl defined bckwter level, lifting sttion is to be instlled ccording to EN 056. In situtions where the interruption of seprtor service is not llowble, lifting sttion with double pumps is to be instlled. Complete System Solution In ddition to individul grese seprtors, KESSEL lso offers complete seprtor pckges consisting of grese seprtor, properly mtched lifting sttion nd dvntgeous ccessories. All from one source KESSEL. Individul Solutions KESSEL offers fully stffed Individul Solutions Deprtment with experience in designing nd mnufcturing dringe products exctly meeting your specifictions. For dditionl informtion plese contct us directly to discuss your requirement. Grese seprtor clcultion SmrtSelect simply mkes plnning esier clcultion tool for seprtors t smrtselect.kessel.com Notice Euro Auto Mix & Pump (PV+S) seprtors should be instlled in ll res where nuisnce odor problems re either undesired or not llowed. The system llows the user to customize settings to improve disposl performnce nd lso llow the disposl vehicle driver to hndle the complete disposl procedure which cn lso be conducted during off hours. In cses where the seprtor is instlled in n opertion producing lrge mounts of sludge (ie. slughterhouses / butchers) it is recommended tht the seprtor be equipped with twin pumps one pump for the disposl of the sludge nd the second pump for the disposl of wstewter nd seprted grese.
for freestnding instlltion Euro G Products Illustrtion Article description NS Weight Article # Grese seprtor Euro G NS... in ccordnce with KESSEL stndrd, mde of polyethylene For freestnding instlltion in frostprotected rooms NS 0.5 NS 0.5 NS 0 kg 45 kg 65 kg 93 05 93 050 93 00 Art. # 93 00 Note for the operting compny: The seprted grese must be skimmed off dily in the cse of weekly emptying nd clening. Art. # 93 050 Art. # 93 05 Delivery: System completely ssembled. Ø = Outer dimeter 50 50 500 453 70 570 50 70 570 50 990 540 50 00 Nominl size NS 0.5 NS 0.5 NS Ø 50 50 Further nominl sizes on request Wstewter contents Sludge trp Seprtors 5 l 8 l 50 l 4 l 00 l 75 l Grese seprtor 5 l 30 l 60 l 00 i Technicl note: Production nd wether relted influences cn led to devitions from our specifictions in the cse of freestnding seprtors. For this reson, plese check the height specifictions in prticulr for their ctul size before instlltion. Plese dpt the pipework to the ctul inlet nd outlet dimensions before instlling the grese seprtor. Therml nd mechnicl influences must be tken into considertion.
for freestnding instlltion Smpling chmber / Polymer distribution box Illustrtion nd dimensioned drwing 40 60 0 60 550 750 60 Article description Smpling chmber Ø 400 mde of polymer for seprtion systems For connection to outlet pipe of seprtor. Inlet nd outlet Ø... vilble options for synthetic mteril pipes in: PEHD (ccording to EN 59); PVCHT, PP or AS, drop height 0 mm. Cover seled odourtight with snp closure. Outlet lterl Outlet verticl Outer dimeter Ø (mm) Ø /60 Ø /60 Accessories Article # 95 87 95 870 590 300 60 490 580 550 60 484 Smpling chmber Ø 450 For connection to outlet pipe of seprtor. Inlet nd outlet Ø 00 mm vilble options for synthetic mteril pipes in: PEHD (ccording to EN 59); PVCHT, PP or AS, drop height 60 mm. Cover seled odourtight with snp closure. Ø 00 95 863IS 450 Outlet lterl 35 00 0 530 500 300 Polymer distribution box for twin (prllel) seprtor systems With inlet nd outlet connection for polymer pipes mde of: PEHD (ccording to DIN 9537); PVCHT, PP or AS. Ø Ø 60 Ø 00 95 70000 95 70050 95 70000 00 650 3
for freestnding instlltion Inspection window / Refill inlet Illustrtion nd dimensioned drwing Article description Inspection window for seprtion systems EsyClen For visul inspection of the thickness of the grese lyer, with clening device, highgloss polished inspection glss with centimetre scle. Outer dimeter Ø (mm) Accessories Article # 93 09 inch threded connection 900 63 304 Refill inlet mde of polymer for seprtion systems ccording to DIN 988, for connection to filling nd rinsing connection couplings of the seprtion systems, with two pipe clmps nd ttchment element together with pipe seling gsket Ø 63. Model left inch Model right inch 95 800 95 80 344 SonicControl / TeleControl / RemoteControl Illustrtion nd dimensioned drwing Article description SonicControl level sensing system with ultr sonic sensor for grese seprtor Accurte monitoring nd dt trnsfer of grese levels. 30 V 50 Hz power connection. With bttery bck up, connection for remote speker. Instlltion set with esy ssembly nd mintennce. For use on bove ground or below ground seprtors. For retrofit use on existing seprtors. Control unit with opticl nd udible lrm with potentil free contct. Electronic log book with month cpcity. Dt trnsfer by telemetry. Accessories Outer dimeter Ø (mm) Article # 97 8 Voltge: 30 V ~ 50 Hz Protection: IP 54 Plug: Schuko.5 m Cble length: 0 m (extendble onsite to 60 meters) TeleControl telemetric system for connection to KESSEL Comfort control units 30 Volt nd 400 Volt. Relying of full text messges to up to three mobile phones. Without SIM crd. TeleControl ntenn booster for TeleControl telemetric system incl..5 m cble to improve reception. With mgnetic bse. Antenn booster extension cble cble length.5 m Remote control Fits KESSEL Seprtion systems for free stnding instlltion, for connection to n isolted ground socket Vrint PV+S nd D+SP in ccordnce with DIN 4040 nd EN 85. Cble length 5 m. 8 79 8 793 8 794 96 60 4
KESSELProduct informtion Grese sepertors mde of polyethylene for underground instlltion Grese sepertor Euro G NS 4 Grese sepertor Euro G 35 SAFE AND CLEAN ALTERNATIVE Completely ssmbled systems instlled sfely nd lmost invisibly outside the building. VARIABLE INSTALLATION DEPTHS The telescopic upper section llows esy individul instlltion depths nd dpttion to ground levels. SIMPLE AND FAST ASSEMBLY Complete chmber mde in one piece nd ightweight PE (polyethylene) mteril mke it esy to plce in excvtion pit. OPTIMUM DISPOSAL TIME SonicControl Lyer thickness mesuring device with ultrsonic sendsor* For the mesurement, disply nd control of the grese lyer thickness nd the wter temperture. *optionl MORE FLEXIBLE PLANNING Grese sepertor instlled in the ground outside the building leves more spce in the cellr. SIMPLE DISPOSAL OF WASTEWATER Clened wstewter flows though nturl grdient into the sewge chnnel. No dditionl pump is required for this. 5
for underground instlltion Euro PV+S Illustrtion NS Weight NS NS 70 kg 300 kg 35 kg 550 to 950 550 to 950 550 to 950 Products Instlltion depth Cover clss A/B Cover clss D D in mm Article # Article # 93 00/80BKP 93 00/80BKP 93 004/80BKP 93 00/80DKP 93 00/80DKP 93 004/80DKP NS NS 70 kg 300 kg 35 kg 55 kg 550 kg 800 to 00 800 to 00 800 to 00 75 to 65 75 to 65 93 00/0BKP 93 00/0BKP 93 004/0BKP 93 007/0BKP 93 00/0BKP 93 00/0DKP 93 00/0DKP 93 004/0DKP 93 007/0DKP 93 00/0DKP Certifiction: Z54.440 ( / 0) Grese seprtor Euro PV+S NS... with progrmcontrolled disposl system nd ShredderMix system ccording to EN 85 nd DIN 404000, mde of polyethylene mteril, pumping cpcity.6 kw For underground instlltion Upper section mde of polymer mteril, continuous height nd level compenstion, with cover, clss A/B, D ccording to EN 4 mde of cst iron (cn be driven over by crs nd trucks), seled odourtight, incl. removl mechnism. for underground instlltion frostfree depth 800 mm for underground instlltion frostfree depth 00 mm Resistnt when instlled in the groundwter up to the lower edge of the drin outlet. A lod distribution plte must be plnned for clss D. Delivery: System completely ssembled. Further nominl sizes on request. Onsite connection pipes (see connection ccessories) Nominl size NS NS Ø 60 60 380 380 380 539 306 b 0 0 0 00 00 h 500 750 000 75 75 Accessories see pge 88: Jointing / connection set, disposl chmber Ø 400 smpling chmber, intermedite section, SonicControl. Pumping sttions see chpter 3 lifting sttions. h 690 940 0 030 030 h 795 045 95 0 0 Sludge 40 l 00 l 400 l 700 l 000 l Grese 70 l 0 l 60 l 80 l 400 l Totl (including wter) 370 l 570 l 770 l 800 l 600 l D = Instlltion depth Ø = Outer dimeter 60 60 60 60 h h b h D h D h Grese seprtor NS 4 390 Grese seprtor 0 Engineering systems chmber b 6
for underground instlltion Euro G Illustrtion NS Weight NS NS kg 0 kg 30 kg Products Instlltion depth Cover clss A/B Cover clss D D in mm Article # Article # 550 to 950 550 to 950 550 to 950 93 00/80 B 93 00/80 B 93 004/80 B 93 00/80 D 93 00/80 D 93 004/80 D NS NS kg 0 kg 30 kg 800 to 00 800 to 00 800 to 00 93 00/0 B 93 00/0 B 93 004/0 B 93 00/0 D 93 00/0 D 93 004/0 D Delivery: System completely ssembled. Accessories see pge 88: Smpling chmber, extension section, direct disposl, SonicControl (NS nd ). Pumping sttions see chpter 3 lifting sttions. Certifiction: Z54.440 Chnge pending Grese seprtor Euro G NS //4 in ccordnce with EN 85 nd DIN 404000, mde of polyethylene For underground instlltion Upper section mde of polymer, infinite height nd level djustment, with cover clss A/B, D in ccordnce with EN 4 mde of cst iron, seled odourtight, incl. liftout key. for ground instlltion frostfree depth 800 mm h Inlet D 875 60 h h Outlet D = Instlltion depth Ø = Outer dimeter b for ground instlltion frostfree depth 00 mm Resistnt when instlled in the groundwter up to 500 mm A lod distribution plte must be provided for clss D. Further nominl sizes on request Nominl size NS NS Ø 380 380 380 b 6 6 6 h ) 050 300 550 h 540 790 040 h 60 860 Sludge 40 l 00 l 400 l ) Specifictions pply for type 80. For type 0, h* = h + 50 mm. Grese 70 l 0 l 60 l Totl (including wter) 370 l 570 l 770 l Direct disposl / disposl chmber Illustrtion Accessories Article description Illustrtion Article # Direct disposl for grese seprtors without disposl chmber Disposl connection right Disposl connection left 97 49.00 97 49.50 Direct disposl for grese seprtors including disposl chmber Ø 400 Disposl connection right Disposl connection left 97 40.00 97 40.50 Disposl chmber Ø 400 97 4 Joint nd connection set mde of polyethylene 97 4 7
for underground instlltion Euro G Illustrtion NS * * NS 5* NS 0* NS 5 0 5 Weight Clss D 450 kg 480 kg 630 kg 670 kg 765 kg 765 kg 765 kg Delivery: System completely ssembled. 745 to 80 755 to 90 755 to 90 750 to 85 80 to 45 80 to 45 660 to 095 93 007/0 B 93 00/0 B 93 05/0 B 93 00/0 B 93 95/0 B 93 930/0 B 93 935/0 B Products Instlltion depth Cover clss A/B Cover clss D D in mm Article # Article # 93 007/0 D 93 00/0D 93 05/0D 93 00/0 D 93 95/0 D 93 930/0 D 93 935/0 D Accessories see pge 88: Smpling chmber, extension section, direct disposl, SonicControl. Pumping sttions see chpter 3 lifting sttions. * Certifiction: Z54.440 ( 0) Chnge pending Grese seprtor Euro G /0/5/0/5/30/35 in ccordnce with EN 85 nd DIN 404000, mde of polyethylene For underground instlltion Upper section mde of polymer, height nd level djustment, with cover clss A/B, D in ccordnce with EN 4, mde of cst iron (cn be driven over by crs nd trucks), seled odourtight, incl. liftout key. for ground instlltion: frostfree depth Minimum instlltion depth chieved by swing the upper section s required Instlltion is possible with groundwter up to the upper edge of the tnk (UET). A lod distribution plte must be provided for clss D. Further nominl sizes on request D h Nominl size NS 5 NS 0 NS 5 0 5 UET Ø 60 60 00 00 00 50 50 DEC** L L mx D = Instlltion depth Ø = Outer dimeter L 390 90 590 3 3470 3470 3470 B 00 00 760 760 00 00 00 h h 030 030 550 550 550 550 700 h 0 0 60 60 650 650 800 B Sludge 700 l 000 l 500 l 000 l 500 l 3000 l 3500 l Grese 0 l 600 l 800 l 3800 l 5300 l 4800 l 4800 l DDEC 55 mm 55 mm 80 mm 80 mm 480 mm 480 mm 330 mm **DEC = Depth of erth coverge Clss D = 700 mm DEC 500 mm Clss A/B = 700 mm DEC 800 mm Totl (incl. wter) 800 l 600 l 4300 l 5800 l 7800 l 7800 l 8300 l Lmx mm 540 3060 780 3300 Direct disposl / disposl chmber Illustrtion Accessories Article description Illustrtion Article # Direct disposl for grese seprtors without disposl chmber Disposl connection right Disposl connection left 97 49.00 97 49.50 Direct disposl for grese seprtors including disposl chmber Ø 400 Disposl connection right Disposl connection left 97 40.00 97 40.50 Disposl chmber Ø 400 97 4 Joint nd connection set mde of polyethylene 97 4 i Technicl note: Wetherrelted influences or cooling of the tnks during the instlltion phse (cused by filling with cold wter) cn led to devitions in dimensions from the ctlogue specifictions in the cse of cisterns nd seprtors instlled in the ground. 8
for underground instlltion Grese seprtor in ccordnce with EN 85 Illustrtion nd dimensioned drwing 60 D 44 00 750 647 63 00550 Article description Smpling chmber Ø 000 in polyethylene, for seprtion systems, for underground instlltion Instlltion depth (D) 80 630 mm (Other instlltion depths vilble on request) Inlet nd outlet Ø... for synthetic mteril pipes in: PEHD (ccording to EN 666); PVCKG (ccording to EN 40); PP or AS. With integrted ccess steps, with telescopiclly heightdjustble upper section mde of polymer, with cover clss A/B, D ccording to EN 4 in cst iron seled odourtight, incl. removl mechnism. Drop height 60 mm. Cover clss A/B Cover clss D Extension section mde of polymer, Ø 600 height increse: 44 mm Ø 800 height increse: 445 mm Outer dimeter Suitble for Ø (mm) grese seprtor Ø Ø 60 Ø 00 Ø Ø 60 Ø 00 NS /NS / nd NS 5, NS 0 nd custommde NS /NS / nd NS 5, NS 0 nd custommde Accessories Article # 95 0 0 B 95 0 5 B 95 0 0 B 95 0 0 D 95 0 5 D 95 0 0 D 97 460 97 480 67 950 Avilble beginning July 06 740 660 686 630 806 0 6 445 635 83 5 68 Extension section mde of polymer for seprtion systems Fits ll KESSEL Seprtion systems for underground instlltion, extension height 50 mm / 00 mm; incl. gsket smller/lrger extension sections vilble on request Extension height 50 mm Extension height 00 mm 97 406 97 407 D 900 0 50400 60 575 750 70 00 60 Smpling chmber Ø 400 in polymer, for seprtion systems, for underground instlltion Instlltion depth (D) 400 300 mm (minimum instlltion depth cn be chieved by cutting off) For connection to outlet pipe of seprtor. Telescopic upper section with clmping ring, cover clss A/B/D, seled odourtight, without removl mechnism, drop height 0 mm. Drop height 60 mm on request. Cover clss A Cover clss B 3 Cover clss D Extension by 600 mm with extension section Art. # 95 40 3 Ø /50 Ø 00 Ø /50 Ø 00 Ø /50 Ø 00 95 880 A 95 880 A00 95 880 B 95 880 B00 95 880 D 95 880 D00 Extension section For deep instlltion Extension height mx. 600 mm (cn be shortened onsite). Check mintennce ccessibility when instlling in recesses! For smpling chmber Ø 400 95 40 9
for underground instlltion Grese seprtor in ccordnce with EN 85 Illustrtion nd dimensioned drwing Article description SonicControl level sensing system with ultr sonic sensor for grese seprtor Accurte monitoring nd dt trnsfer of grese levels. 30 V 50 Hz power connection. With bttery bck up, connection for remote speker. Instlltion set with esy ssembly nd mintennce. For use on bove ground or below ground seprtors. For retrofit use on existing seprtors. Control unit with opticl nd udible lrm with potentil free contct. Electronic log book with month cpcity. Dt trnsfer by telemetry. Voltge: 30 V ~ 50 Hz Protection: IP 54 Plug: Schuko.5 m Cble length: 0 m (extendble onsite to 60 meters) Accessories Audible lrm Art. # 0 6, 5 m cble extension vilble upon request. PEHD Cble ccess conduit Art. # 97 8 Cble extension set for SonicControl 0 m extension 0 m extension 30 m extension Outer dimeter Ø (mm) Accessories Article # 97 8 97 87 97 87 97 873 Cble ccess conduit Required for wtertight connection of SonicControl cble into seprtor chmber (for underground seprtors conduit pipe with chse wire should be plnned) 97 8 TeleControl telemetric system for connection to KESSEL Comfort control units (lifting sttions nd seprtors) 30 Volt nd 400 Volt. Relying of full text messges to up to three mobile phones. Without SIM crd. 8 79 TeleControl ntenn booster for TeleControl telemetric system incl..5 m cble to improve reception. With mgnetic bse. 8 793 Antenn booster extension cble cble length.5 m 8 794 440 400 640 600 60 Remote Control mounting re StorzBCoupling connection Stinless steel ccess pnel For recessed wll instlltion with StorzB disposl pipe hook up connection nd remote control connection for use with fully utomted grese seprtors. Remote control not included. Dimensions: 640 x 440 x 60 mm (Width x Height x Depth) Model: Recessed, doors, lockble 97 44 400 600 60 Remote Control mounting re StorzBCoupling connection Stinless steel ccess pnel For wll instlltion with StorzB disposl pipe hookup connection nd remote control connection for use with fully utomted grese seprtors. Remote control not included. Dimensions: 600 x 400 x 60 mm (Width x Height x Depth) Model: Wll instlltion, doors, lockble 97 43 30
Size Clcultion KESSELClcultion for Grese Seprtors Bsed on EuroNorm EN 85 The KESSEL clcultions sheets listed below serve to properly size the seprtor to its fcility nd lso to help choose the proper model.. Generl Informtion..Project/Loction Project / Site loction Builder Plnner Version.. Fcility Cre fcility (retirement home) Slughter /Met processing plnts Oil / grese processing plnts Hotel kitchen Met processing plnt (with slughtering) Butter / mrgrine mnufcturer Fine cuisine kitchen Met processing plnt (without slughtering) Cooking oil refinery Business kitchen / cfeteri Butcher with slughtering Oil mnufcturer Hospitl / University kitchen Butcher without slughtering Prepred mel mnufcturer All dy service kitchen Supermrket with met processing Fish processing plnt Stndrd resturnt Poultry slughterhouse.3. Times of opertion Dily opertion Weekly opertion Wstewter dischrge hours / dy dys /week continuous discontinuous.4. Legl limits for wstewter entering public / privte sewge systems (Consult locl sttutes or locl wter uthority for legl limits / concentrtions) Vlues to be identified t the wstewter s point of entry into the (public) sewge system Wstewter temperture C Allowble phvlue Sponifible oils nd greses (lipophilic substnce) C phvlue mx mg/l 3
Size Clcultion. Sizing the grese seprtor (NS liters / second).. Clculting the mximum wstewter flow Q S Methode : QsClcultion bsed on mximum wstewter flow during pek kitchen opertion mesured with flow metering device Mesured flow Q S : l/s Q S = l/s Methode : Q S Clcultion bsed on types of kitchens The mximum wstewter flow is clculted for either ) commercil kitchens or b) met processing plnts bsed on volume nd type of wstewter. ) Commercil kitchen Clculting mximum wstewter flow Q S Q S = l/s Eqution V M : wstewter volume per wrm mel in liters (l) (See Tble ) Q S = V M x F x M M t x 3600 F: Surge fctor relevnt to of opertionl conditions (See Tble ) M M : Monthly verge of the DAILY prepred wrm mels (vg. mels per dy) Inputs Q S = x x x 3600 t: Averge hours of opertion when the seprtor will be receiving ft lden wstewter Tble (Types of fcilities) Types of commercil kitchens V M (liters) F M M (kg) t (hours) Hotel resturnt kitchen 00 5 Fine cuisine resturnt kitchen 50 8,5 Fst food resturnt kitchen 5 0 Hospitl / Retirement fcility kitchen 0 3 Militry bse brrcks kitchen 0 Stndrd resturnt kitchen 5 0 b) Met processing plnts Clculting mximum wstewter flow Q S Q S = l/s Eqution Q S = V P x F x M P t x 3600 V P : fcility specific wstewter volume per kilogrm met / susge production in liters (l) (See Tble ) F: Surge fctor irrelevnt of opertionl conditions (See Tble ) Inputs Q S = x x x 3600 M P : Dily verge of met / susge production (kg) t: Averge hours of opertion when the seprtor will be receiving ft lden wstewter Tble (Met processing fcilities) Met processing fcilities V M (liters) F M M (kg) t (hours) Smll up to 5 lrge livestock* 0 30 Medium up to 0 lrge livestock* 5 35 Lrge up to 40 lrge livestock* 0 40 * lrge livestock = cow (cttle) =.5 pigs 3
Size Clcultion. Sizing the grese seprtor (NS liters / second) Methode 3: Q S Clcultion bsed on ctul fixtures instlled in kitchen This clcultion is bsed on summing the mximum output (flow) of ech fixture (kettles, rinse downs, dishwshing mchines, etc.) Clculting mximum wstewter flow Q S(K) from kitchen fixtures Q S(K) = l/s Tble 3 (Wstewter flow (Q S(K) in liters / second) from kitchen fixtures Totl cooking kettle tiltble cooking sinks with sinks without Dishwshing frying pns pressure mchine titble frying High Peeling Vegetble number (outlet) kettle (outlet) odor trp odor trp floor wshing (n) Ø 45 Ø 50 Ø 75 Ø Ø 40 Ø 50 Ø 40 Ø 50 mchine pns wsher * mchine 0.45 0.9 0.45.35 0.36 0.68.3.8. 0.45 0.05 0.9 0.68 0.9 0.6.4 0.6.86 0.5 0.93.55.48 0.6 0.06.4 0.93.4 3 0.75.5 0.75.5 0.6.3.88 3.4 0.75 0.07.5.3.5 4 0.84.68 0.84.5 0.67.6. 3.36 3.83 0.95 0.09.68.6.68 5 3 0.8.5.5 4 3 0..5 6..4. 3.6 0.96.8 3 4.8 3.6. 0..4.8.4 7.4.8.4 4... 3.5 5.6 4..4 0.4.8..8 8.6 3..6 4.8.8.4 4 6.4 4.8.6 0.6 3..4 3. 9.8 3.6.8 5.4.44.7 4.5 7. 5.4.8 0.8 3.6.7 3.6 0 4 6.6 3 5 8 6 0. 4 3 4 n > 0 n x 0. n x 0.4 n > 0. n x 0.6 n x 0.6 n x 0.3 n x 0.5 n x 0.8 n x 0.6 n x 0. n x 0.0 n x 0.4 n x 0.3 n x 0.4 Totl *Potto peeling mchines re to be connected to n independent strch seprtor. The clcultion below is bsed on summing the mximum output (flow) of ech kitchen fucet. Plese note tht if fixture in the bove tble hs lredy been included for clcultion (for exmple sink) tht the fucet connected to this sink Q S(A) = l/s should not be counted. This would result in double counting certin vlues. Plese count one or the other. Totl number of fucets (n) Outlet size (inches) DN 5 DN 0 DN 5 R / R 3 / 4 R 0.3 0.45 0.77 0.3 0.6.05 3 0.38 0.75.8 4 0.4 0.84.43 5 0.5.7 6 0.6..04 7 0.7.4.38 8 0.8.6.7 9 0.9.8 3.06 0 3.4 n > 0 n x 0. n x 0. n x 0.34 Totl Clculting mximum wstewter flow Q S(A) from kitchen fucets Q S(A) = l/s Tble 4 (Wstewter flow (Q S(A) in liters / second) from kitchen fucets Q S Clcultion bsed on ctul fixtures instlled in kitchen Totl mximum output from ll kitchen fucets nd fixtures in liters per second Q S = Q S(K) + Q S(A) 33
Size Clcultion. Sizing the grese seprtor (NS liters / second).. Clcultion of influencil fctors The following three fctors (f d, f t, f r ) re required to properly size grese seprtor.... Clcultion of density fctor f d f d = Density of oils nd fts t 0 C up to 0.94 g/cm 3.0 over to 0.94 g/cm 3.5* Density fctor f d *for substnces such s cstor oil, wool ft, resin / rosin oil, beef drippings. For wstewter from kitchens, resturnts, hospitls, slughter/met proecessing plnts s well s fish processing plnts density fctor (f d ) vlue of is generlly pplicble.... Wstewter temperture fctor f t f t = Incoming wstewter temperture Temperture fctor f t up to 60 C.0 over to 60 C.3..3. Clener (detergent) solution fctor f r f r = Are stndrd cleners used in the kitchen? Clener solution fctor f r No.0 Yes.3 In specil circumstnces (Hospitl for exmple) clener solution fctor of fr.5 could be required..3. Clculting the seprtor size (NS) (liters / second) ccording to DIN V 4040, dte 0/999 NS = Q S x f d x f t x f r NS = x x x = Approprite uthority Applicnt loction, dte signture loction, dte signture 34
Size Clcultion 3. Choosing the type of grese seprtor 3.. Clculting the sludge trp volume Resturnts, hotels: cfeteris, met processing plnts without slughter, etc. NS x 00 liter = liter Slughter houses: met processing plnts with slughter NS x 00 liter = liter 3.. Type of grese seprtor Instlltion loction: free stnding in frost free re Delivery to instlltion site Smllest pssge through which seprtor must pss: L x W = mm x mm Mke nd Type of free stnding grese sepertor: Version G Stndrd seprtor (Mnul disposl nd clening through opened covers) Instlltion loction: Underground instlltion in frost free res Outdoor underground instlltion. Groundwter susceptible re Mke nd Type of underground grese seprtor: Version G Stndrd underground seprtor (Mnul disposl nd clening through opened covers, outdoors) Version D Stndrd seprtor* (Mnul disposl through permnently instlled disposl pipe, clening through opened covers) Version D+S Comfort seprtor* (Automted clening nd mnul disposl through permnently instlled disposl pipe) Version E+S M Comfort seprtor* (Control unit controlled disposl nd clening through permnently instlled disposl pipe) Version E+S PV Comfort seprtor* (Remote controlled disposl nd clening through permnently instlled disposl pipe) Version SE for self disposl* (Self disposl of sludge nd grese into seprte 60 liter storge tnks) Version D Stndrd underground seprtor (Mnul disposl through permnently instlled underground disposl pipe, clening through opened covers, outdoors) Mdetoorder versions on request Instlltion depth D: The locl frost free depth must be considered. T is mesured from ground level to the bottom of the inlet of the grese seprtor. D = mm * Desired position of ccessories (in direction of flow): Mnhole covers: Inspection window left right Disposl hookup left right Refill pumps left right Clss B (.5 ton) pssenger cr Clss D (40 ton) trctor triler Accessories Inspection window on left side (in direction of flow) Inspection window on right side (in direction of flow) Refill equipment on left side (in direction of flow) Refill equipment on right side (in direction of flow) Smpling chmber with lterl outlet Smpling chmber with verticl outlet Pump/ lifting sttion Smpling chmber Pump in collection chmber 3.3. Chosen grese seprtor Grese seprtor / Accessories Article Number 35
Colescence seprtor KESSEL AG with DIBt pprovl Bhnhofstrsse 3 850 Lenting Germny www.kessel.com Oil/Fuel seprtor with DIBt pprovl You cn find your locl contct on the KESSEL website: www.kessel.com/contct Rights reserved for technicl chnges 0038 KA/CK 0/6