CLARKE FIRE PUMP DRIVERS PDFP-L4YN PDFP-04YT PDFP SERIES MODELS PDFP-L6YN PDFP-L6YW PDFP-06YT PDFP-K6YT PDFP-06YR APPROVED RATINGS BHP/kw FM-UL-ULC PDFP MODEL L4YN 04YT L6YN 06YT L6YW SPEED (RPM) 45 60 67 72 73 34 45 50 54 54 54 80 91 95 100 40 60 68 71 75 75 90 100 105 110 56 68 75 78 82 97 120 133 140 145 72 89 99 104 108 151 157 165 113 117 123 PDFP-L6YW OVERALL WIDTH 29.85 (758.2) PDFP MODEL K6YT 06YR SPEED (RPM) 1470 1760 1800 115 140 144 86 104 107 160 183 185 119 137 138 Air Cleaner Direct Mounted, Washable, For Indoor Service Only Alternator Integral Regulator, 12V-DC, 40 Ampere, with Belt Guard Cooling Water Control Automatic At Local Control Panel Exhaust Blankets For Manifolds & Turbo Exhaust Connection Flexible SS Bellows Flywheel Housing SAE #2 Fuel Connections Flexible Supply & Return Fuel Injection Stanadyne Direct Injection Fuel Filters Primary & Secondary Engine Heater 120 Voltage (AC), 1500 Watts With Thermostat Governor Constant Speed Heat Exchanger NPTF Connections, Tube & Shell Type, Rated 60 PSI Instrument Panel English & Metric, Tachometer, Hourmeter, Water Temperature, Oil Pressure, Voltmeter (2) LISTED 513Y meets NFPA-20 Requirements STANDARD EQUIPMENT Junction Box Integral With Instrument Panel. For Customer Wiring (DC) To Engine Controller Lube Oil Cooler Engine Water Cooled, Plate Type Lube Oil Filter Full Flow W/By-Pass Valve Lube Pump Gear Driven, Gear Type Manual Start Controls On Instrument Panel Overspeed Control Electronic w/reset on Instrument Panel Power Take Off Includes Engine Half of Falk T10 Coupling Raw Water Solenoid Operation Automatic With Emergency Local Control Run-Stop Control On Instrument Panel With Control Position Warning Light. Starters Two (2) 12V-DC Motors Throttle Control Tamper Proof Water Pump Gear Driven, Centrifugal Type FM approved 1333 listed C448A
SPECIFICATIONS Item L4YN PDFP Model 04YT L6YN 06YT L6YW K6YT 06YR Number Of Cylinders 4 6 Aspiration N T N T TA T R Rotation* Weight - lb. (kg) 996 (452) CW 1020 (463) 1206 (547) 1223 (555) 1252 (568) 1223 (555) 1257 (569) Compression Ratio 16.5:1 16.0:1 16.5:1 16.0:1 1:1 Displacement - cu. in. (l) 243 (4.0) 365 (6.0) Engine Type 4 Stroke Cycle - Inline Bore & Stroke 3.937 in x 5.00 in (100 mm x 127 mm) Installation Drawing D-472 Wiring Diagrams C07575 For DC and C07591 For AC Engine 1000 Series By PERKINS (11/99) Abbreviations: CW Clockwise R Raw Water Charge Cooling N Naturally Aspirated T Turbocharged TA Turbocharged & Aftercooled *Rotation viewed from heat exchanger / front of engine. CCW Rotation is not available. CERTIFIED POWER AT ANY SPEED Although FM-UL Certified BHP ratings are shown at specific speeds, Clarke engines can be applied at any intermediate speed. To determine the intermediate certified power, make a linear interpolation of the Clarke FM-UL certified power curve. Contact Clarke or your Pump OEM representative to obtain details. CLARKE CLARKE USA 3133 E. Kemper Rd. Cincinnati, Ohio 45241 United States of America P 513-771-2200 F 513-771-0726 ENGINE RATINGS BASELINES Engines are rated at standard SAE conditions of 29.61 in. (7521 mm) Hg barometer and 77 F (25 C) inlet air temperature [approximates 300 ft. (91.4 m) above sea level] by the testing laboratory (see SAE Standard J 1349). A deduction of 3 percent from engine horsepower rating at standard SAE conditions shall be made for diesel engines for each 1000 ft. (305 m) altitude above 300 ft. (91.4 m). A deduction of 1 percent from engine horsepower rating as corrected to standard SAE conditions shall be made for diesel engines for every 10 F (5.6 C) above 77 F (25 C) ambient temperature. Note: Engines certified at any speed between 1470 & 2600. See details on reverse side for linear BHP interpolation. Fire Protection Products CLARKE UK Grange Works, Lomond Rd. Coatbridge, ML5-2NN United Kingdom P 44-1236-429946 F 44-1236-427274 Specifications and information contained in this brochure subject to change without notice. Printed in U.S.A.
PDFP-L6YW INSTALLATION & OPERATION DATA Basic Engine Description All Speeds Engine Manufacturer... Perkins/Detroit Diesel Ignition Type... Compression (Diesel) Number of Cylinders... 6 Bore and Stroke - in. (mm)... 3.937 (100) 5.0 (127) Displacement - in. 3 (L)... 365 (5.98) Compression Ratio... 16:1 Valves per Cylinder Intake... 1 Exhaust... 1 Combustion System... Direct Injection Engine Type... In-Line, 4 Cycle Aspiration... Turbocharged Firing Order (CW Rotation)... 1-5 - 3-6 - 2-4 Turbocharger... 1.0 A/R Charge Air Cooling Type... Jacket Water Cooled Blower Type... None Blower Drive Ratio... None Rotation (Viewed from Front) Clockwise... Standard Counter-Clockwise... Not Available Engine Crankcase Vent System... Open Dimensions and Weight Length - in. (mm) (From Drive Flange)... 47.9 (1217) Width - in. (mm)... 30.9 (785) Height - in. (mm) (Above Crankshaft Center Line)... 32.6 (828) Weight, Dry - lb. (kg)... 1252 (568) Wet - lb. (kg)... 1335 (606) Installation Drawing... D-472 Cooling System Heat Exchanger Minimum Flow 60 F Raw H 2 O - gal./min. (L/min.)... 9.0 (34) 11 (42) 12 (45) 12 (45) 13 (49) 95 F Raw H 2 O - gal./min. (L/min.)... 11 (42) 13 (49) 14 (53) 14 (53) 15 (57) Engine H 2 O Heat - Btu/sec. (kw/sec.)... 55.9 (1.0) 58.0 (1.1) 65.7 (1.2) 74.0 (1.3) 83.4 (1.5) Engine Radiated Heat - Btu/sec. (kw/sec.)... 11.6 (0.2) 12.9 (0.2) 14.8 (0.3) 16.4 (0.3) 17.3 (0.3) Thermostat, Start to Open - F ( C)... 170 (77) Fully Open - F ( C)... 198 (92) Engine Coolant Capacity - qt. (L)... 27 (26) Coolant Pressure Cap - lb./in. 2 (kpa)... 9 (62) Maximum Engine H 2 O Temperature - F (C)... 200 (93) Minimum Engine H 2 O Temperature - F ( C)... 160 (71) Heat Exchanger Maximum Raw H 2 O Inlet Pressure - lb./in. 2 (kpa)... 60 (414) Electric System - DC All Speeds System Voltage (Nominal)... 12 Battery Capacity for Ambients Above 32 F - CCA @ 0 F... 640 Voltage (Nominal)... 12 Qty. per Battery Bank... 1 SAE size per J537... 4D-640 Battery Cable Circuit*, Max Resistance - ohm... 0.0017 Battery Cable Minimum Size 0-120 in. Circuit* Length... No. 00 121-160 in. Circuit* Length... No. 000 161-200 in. Circuit* Length... No. 0000 Charging Alternator Output - Amp.... 42 Starter Cranking Amps - @ 60 F... 394 *Positive and Negative Cables Combined Length NOTE: This Engine Is Intended For Indoor Installation Or In A Weatherproof Enclosure. (Continued) Page 44-G-1
PDFP-L6YW INSTALLATION & OPERATION DATA (Continued) Exhaust System Exhaust Flow - ft. 3 /min. (m 3 /min.)... 506 (14) 680 (19) 639 (18) 752 (21) 865 (24) Exhaust Temperature - F ( C)... 1008 (542) 977 (525) 921 (494) 898 (481) 875 (468) Maximum Allowable Back Pressure - in. H 2 O (kpa)... 30 (7.5) 30 (7.5) 30 (7.5) 30 (7.5) 30 (7.5) Minimum Exhaust Pipe Dia. - in. (mm)**... 4.0 (102) 4.0 (102) 4.0 (102) 4.0 (102) 4.0 (102) Fuel System Fuel Consumption - gal./hr. (L/hr.)... 5.2 (20) 6.3 (24) 7.7 (29) 8.4 (32) 9.2 (35) Fuel Pressure - lb./in. 2 (kpa)... 5-10 (35-70) Minimum Line Size - Supply - in. (mm)**... 0.37 Sch. 40 - Black Minimum Line Size - Return - in. (mm)**... 0.25 Sch. 40 - Black Maximum Allowable Fuel Pump Suction Clean System - in. H 2 O (kpa)... 54 (100) Fuel Filter Micron Size - Primary... 30 Secondary... 5 Fuel Modulator/Setting... Boost/None Heater System All Speeds Jacket Water Heater... Standard Wattage (Nominal)... 1500 Voltage - AC, 1P... 120 (+5%, 10%) Optional Voltage - AC, 1P... 240 (+5%, 10%) Lube Oil Heater (Required When Ambient Is Below 32 F (0 C)... Consult Factory Induction Air System Air Cleaner Type... Indoors Service Only - Washable Air Intake Restriction Maximum Limit Dirty Air Cleaner - in. H 2 O (kpa)... 32 (8.0) 32 (8.0) 32 (8.0) 32 (8.0) 32 (8.0) Clean Air Cleaner - in. H 2 O (kpa)... 20 (5.0) 20 (5.0) 20 (5.0) 20 (5.0) 20 (5.0) Engine Air Flow - ft. 3 /min. (m 3 /min.)... 185 (5.0) 254 () 344 (10) 414 (12) 488 (14) Maximum Allowable Temperature (Air To Engine Inlet) - F ( C)***... 130 (54) Lubrication System All Speeds Oil Pressure - normal - lb./in. 2 (kpa)... 40-60 (276-414) In Pan Oil Temperature - F ( C)... 220-240 (88-116) Oil Pan Capacity - High - qt. (L)... 13.8 (13.1) Low - qt. (L)... 11.5 (10.9) Total Oil Capacity with Filters - qt. (L)... 15.2 (14.4) Performance BMEP - lb./in. 2 (kpa)... 156 (1076) 160 (1103) 156 (1076) 145 (1000) 138 (952) Piston Speed - ft./min. (m/min.)... 1225 (373) 1467 (447) 1750 (583) 1958 (597) 2167 (660) Noise - db (A) @ 1m... 100 (EST) 102 (EST) 103 (EST) 104 (EST) 96 (EST) Power Curve... CDDA - Y064-05 CDDA MAY 94 JTW Page 44-G-2 **Based On Nominal System. Flow Analysis Must Be Done To Assure Adherance To System Limitations. (Minimum Exhaust Pipe Diameter is based on 15 feet of pipe, one elbow, and a silencer pressure drop no greater than one half the max. allowable back pressure.) ***Review For Power Deration If Air Entering Engine Exceeds 77 F (25 C).
PDFP-04YT; -06YT; -L6YW; -K6YT ENGINE MATERIALS AND CONSTRUCTION Air Cleaner Type... Indoor Dry Material... Pleated Paper Galvanized Steel Housing Air Cleaner Type... Indoor Usage Only Oiled Fabric Pleats Material... Surgical Cotton Aluminum Mesh Balancer (-L4YT & -04YT only) Type... Counter Rotating Shafts For Second Order Control Camshaft Material... Cast Iron Chill Hardened Location... In Block Drive... Gear, Helical Type of Cam... Ground Coolant Pump Type... Centrifugal Drive... Gear Connecting Rod Type... H Section Material... Forged Molybdenum Steel Alloy Crank Pin Bearings Type... Precision Half Shell Number... 1 Pair Per Cylinder Material... Lead Bronze Crankshaft Material... Forged Chrome Molybdenum Steel Type of Balance... Dynamic Cylinder Block Type... One Piece With Non-Siamese Cylinders Material... Cast Iron Alloy Cylinder Head Type... Slab 2 Valve Material... Cast Iron CDDA SEPT 97 JTW Valves Type... Poppet Arrangement... Overhead Valve Number/Cylinder... 1 Intake... 1 Exhaust Operating Mechanism... Mechanical Rocker Arm Type of Lifter... Large Head Valve Spring Number/Valve... 2 Valve Seat Insert... Replaceable Fuel Pump Type... Diaphragm Drive... Cam Lobe Heat Exchanger Type... Tube & Bundle Materials Tubes & Headers... 80/20 CU/NI Shell... Copper Electrode... Zinc Injection Pump Type... Rotary Distributor Drive... Gear Liners Type... Dry Liner Material... Cast Iron Silicon Carbide Honed Lubrication Pump Type... Rotor Drive... Gear Main Bearings Type... Precision Half Shells Material... Steel Backed-Aluminum/ Tin Piston Type and Material... Aluminum Alloy With Reinforce Top Ring Groove Cooling... Oil Jet Spray Piston Pin Type... Full Floating Piston Pin Bushing Material... Steel Backed Bronze Piston Rings Number/Piston... 3 Top... Barrel Faced Second... Taper Faced Third... Chromium Faced
PDFP-L6YW FIRE PUMP DRIVER EMISSION DATA To complete an application for a Permit to Operate, the following data is provided. 6 Cylinders Four Cycle Lean Burn Turbocharged Diesel Oil - Fuel No - Energy Recovery from Exhaust No - Emission Control Device RPM BHP FUEL GAL / HR AIR/FUEL RATIO HC GM / BHP / HR NOx CO SO 2 PART. % EXHAUST 0 2 F CFM TIMING* DEGREES 2600 165 9.28 32.6 0.55 12.49 0.57 0.68 0.20 11.7 875 865 2350 157 8.43 30.5 0.52 14.16 0.44 0.65 0.32 11.1 898 752 2100 151 7.67 27.8 0.45 15.18 0.41 0.62 0.46 10.1 921 639 1760 130 6.38 24.7 0.38 14.82 0.37 0.60 0.58 8.9 977 680 1470 106 5.20 22.1 0.33 13.78 0.36 0.60 0.69 7.2 1008 506 1900 For specific 102 RPM & BHP ratings, some 38.9 of the above data 0.21 may 7.23 have been 10.9 extrapolated 1.71from 0.49 the best available test 750data. Degrees of timing RETARD for 'beginning of injection' based on comparison with pre-emission controlled engines. 1760 *This timing 93 requires a specific request 38.0 when ordering 0.19 the engine. 1 12.8 1.72 0.67 750 775 700 Sulfur Dioxide based on 0.2% sulfur content in fuel (by weight). 1006-6TW Base Model Engine Manufactured by Perkins Engines Limited 1.0 A/R Turbocharger CDDA OCT 94 JTW 3133 EAST KEMPER ROAD CINCINNATI, OH 45241