FEATURES & BENEFITS Body and bonnet of Class 150 - Class 900 gate valves are usually connected with studs and nuts. The body and bonnet of Class 1500 - Class 2500 gate valves are usually a pressure sealed design. Packing Seal - molded flexible graphite is used for packing material. PTFE or combined packing material can be also used if requested. The internal surface of the stuffing box, of which area is contacted with the packing, is fine finished (Ra 3.4 um). The stem surface, contacting with the packing, should be rolled and pressed after being precisely machined, so as to reach to the high finish and compactness (Ra 0.8 um) and ensure the reliable tightness of stem area. Gasket of Cover Flange - carbon steel or stainless steel + flexible graphite combined gasket is used for Class 150 gate valve; stainless steel + flexible graphite wounded gasket is used for Class 300 gate valves; stainless steel + flexible graphite wounded gasket is used for Class 600 gate valve (ring joint gasket optional); ring joint gasket is used for Class 900 gate valve; pressurized seal design is used for Class 1500 - Class 2500 gate valve. All our gate valves have the back seat sealing design. In most cases, the carbon steel gate valve is fitted with a renewable back seat. For stainless steel, the back seat is machined directly in the bonnet or after welding. KO Series Cast Steel Gate Valves STANDARDS Design and manufacture: API 600 (ISO 10434), ASME B16.34 Test Inspection: API 598 End flange dimension: ASME B16.5 (for NPS < 24); ASME B16.47 series B, API 605 or ASME B16.47 series A, MSS SP-44 (for NPS > 24) B end dimension: ASME B16.25 Face to face and end to end dimension: ASME B16.10 Pressure - temperature rating: ASME B16.34 J Flow Controls 4665 Interstate Drive Cincinnati, O 45246 513-330-6354 www.jflowcontrols.com
PARTS IDENTIFICATION 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 17 18 19 20 21 Available with Gear Box Design Description 22 23 Full bore design Outside Screw and Yoke (OS & Y) Bolted Bonnet (BB) Flexible wedge, fully guided Solid or split wedge gate Renewable seat rings Forged T-head stem Rising stem and non-rising handwheel Flanged or butt welding ends Available with bevel gear operator Main Materials CB, CB, C6, C9, CF8, CF8M, CF3, CF3M, A995 4A, A995 5A, A995 6A, Alloy 20, Monel, Inconel No Part Name Material CB CB C6 CF8 (M) CF3 (M) 1 Body A216 CB + 13Cr A352 CB + 13Cr A217 C6+ST A351 CF8 (M) + ST A351 CF3 (M) + ST 2 Disc A216 CB + 13 Cr A352 CB + 13 Cr A182 F11 + ST A351 CF8 (M) A351 CF3 (M) 3 Stem A182 F6 A182 F6 A182 F6 A182 F304 (F316) A182 F304 (F316) 4 Sleeve A105 A105 A182 F11 A182 F304 (F316 A182 F304 (F316) 5 Bonnet Bolt A193 B7 A320 7 A193 B16 A193 B8 (M) A193 B8 (M) 6 Bonnet Nut A194 2 A194 7 A194 4 A194 8 (M) A194 8 (M) 7 Gasket SS304 + Graphite PTFE / SS304+Graphite PTFE / SS316 + Graphite 8 Bonnet A216 CB A352 CB A217 C6 A351 CF8 (M) A351 CF3 (M) 9 Backseat A182 F6 A182 F6 A182 F6 - - 10 Packing Flexible Graphite PTFE / Flexible Graphite 11 Gland A182 F6 A182 F6 A182 F6 A182 F304 (F316) A182 F304 (F316) 12 Gland Flange A216 CB A352 CB A217 C6 A351 CF8 A351 CF3 13 Gland Eyebolt A193 B7 A193 B8 A193 B8 14 Nut A194 2 A194 8 A194 8 15 Pin AISI 1025 AISI 1025 16 Stem Nut Bronze Bronze 17 andwheel Nut AISI 1035 AISI 1035 Page 2
DIMENSIONS (Class 150 and 300) (Open) (Open) 1 2 C150 C300 Size CASS 150 Inches 2 2-1/2 3 4 6 8 10 12 14 16 18 20 24 26 28 30 32 36 40 42 48 7.0 7.5 8.0 9.0 10.5 11.5 13.0 14.0 15.0 16.0 17.0 18.0 20.0 22.0 24.0 24.0 28.0 28.0 30 31 34 (RF) 1 8.5 9.5 11.12 12.0 15.88 16.5 18.0 19.75 22.5 24.0 26.0 28.0 32.0 34.0 36.0 36.0 38.0 40.0 42 43 46 (B) 2 7.5 8 8.5 9.5 11 12 13.5 14.5 15.5 16.5 17.5 18.5 20.5-24.5 24.5 26.5 28.5 - - - 15.25 17.0 18.88 23.0 30.5 37.62 45.5 53.12 59.38 67.0 74.5 83.5 98.25 111 117 124 129 147 183 194 218 (Open) 8 8 10 12 12 14 16 18 20 22 24 26 29 29 32 32 38 40 30 30 30 T 18 25 32 50 77 121 178 265 363 463 621 792 1190 1521 1838 2261 2490 3310 4815 5300 7110 Size CASS 300 Inches 2 2-1/2 3 4 6 8 10 12 14 16 18 20 24 26 28 30 32 36 40 42 48 /1 (RF/ B) 2 (Open) 8.50 9.50 11.12 12.0 15.88 16.5 18 19.75 30.0 33.0 36.0 39.0 45.0 49.0 53.0 55.0 60.0 68.0 76 78 88 9.12 10.12 11.75 12.62 16.50 17.12 18.62 20.38 30.6 33.6 36.6 39.8 45.9 50.0 54.0 56.0 61.1 69.1 - - - 16.12 17.88 20.0 24.0 31.75 39.38 47.62 55.75 62.3 68 77.1 86.4 102 117 122 126 130 152 189 198 217 8 8 10 12 14 16 18 20 22 22 24 26 29 29 32 32 38 40 24 24 24 T (RF) T (B) 23 35 50 71 144 209 322 482 683 950 1145 1635 2660 3090 3595 3310 3720 3985 8460 9500 12400 17 26 39 53 113 164 256 390 565 805 965 1410 2305 2540 3055 2725 3360 3630 6160 6800 9000 Page 3
DIMENSIONS (Class 600 and 900) (Open) Available with Gear Box 1 2 Size CASS 600 Inches 2 2-1/2 3 4 6 8 10 12 14 16 18 20 24 26 28 30 32 36 /1 (RF/B) 2 (Open) 11.50 13.00 14.00 17.00 22.00 26.00 31.00 33.00 35.00 39.00 43.00 47.00 55.00 57.00 61.00 65.00 70.00 82.00 11.62 13.12 14.12 17.12 22.12 26.12 31.12 33.12 35.12 39.12 43.12 47.25 55.38 57.50 61.50 65.50 70.62 82.62 16.50 18.75 20.38 25.50 33.00 40.38 48.38 57.00 62.00 70.62 76.00 87.00 101.5 105 109.5 114 124 140 8 10 10 12 18 20 24 24 24 24 26 26 29 29 32 32 38 40 T (RF/RTJ) T (B) 36 52 67 112 170 393 610 890 1245 1530 1965 2450 2995 3475 3725 2045 4185 4480 29 42 53 83 125 310 472 730 1055 1240 1625 2030 2590 2855 3065 3440 3780 4085 Size CASS 900 Inches 2 2-1/2 3 4 6 8 10 12 14 16 18 20 24 /1 (RF/B) 2 (Open) 14.50 16.50 15.00 18.00 24.00 29.00 33.00 38.00 40.50 44.50 48.00 52.00 61.00 14.62 16.62 15.12 18.12 24.12 29.12 33.12 38.12 40.88 44.88 48.50 52.50 61.75 19.62 21.50 22.50 26.62 35.50 43.50 53.00 60.00 74.88 81.00 87.00 101 104 10 10 12 18 20 24 26 29 32 32 38 38 40 T (RF/RTJ) T (B) 74 101 131 172 335 640 1100 1600 2250 2850 3060 3835 4900 54 78 105 135 260 515 920 1380 2010 2565 2485 3250 4065 Page 4
DIMENSIONS (CASS 1500 AND 2500) (Open) Available with Gear Box 1 2 Size CASS 1500 Inches 2 2-1/2 3 4 6 8 10 12 14 16 18 20 24 /1 (RF/B) 2 (Open) 14.50 16.50 18.50 21.50 27.75 32.75 39.00 44.50 49.50 54.50 60.50 65.50 76.50 15.50 16.62 18.62 21.62 28.00 33.12 39.38 45.12 50.25 55.38 61.38 66.38 77.62 24.25 26.00 30.00 34.12 39.50 45.00 54.00 61.00 74.88 80.50 93.75 101.5 114.75 10 12 18 20 24 18 18 24 24 24 24 24 24 T (RF/RTJ) T (B) 116 166 209 296 510 920 1910 3145 6200 6200 8965 13100 15860 105 150 188 265 412 760 1640 2755 5300 5300 8070 11790 14275 Size CASS 2500 Inches 2 2-1/2 3 4 6 8 10 12 14 16 18 20 24 /1 (RF/B) 2 (Open) 17.75 20.00 22.75 26.50 36.00 40.25 50.00 56.00 - - - - - 17.88 20.50 23.00 26.88 36.50 10.88 50.88 56.88 - - - - - 21.88 29.00 35.00 41.50 57.00 63.38 81.75 89.75 - - - - - 12 18 20 20 24 24 24 24 - - - - - T (RF/RTJ) T (B) 155 210 310 580 1600 2450 4570 7150 - - - - - 124 160 245 460 1310 2010 3800 6000 - - - - - Page 5
CAST STEE GATE VAVE (PRESSURE SEA BONNET) Applicable Standards Design and Manufacture: ASME B16.34 Face to Face and End to End: ASME B16.10 Flanged End: ASME B16.5/ASME B16.47 But elded End: ASME B16.25 Test & Inspection: API 598 15 14 13 12 11 10 9 8 7 6 5 43 2 1 16 18 17 19 Design Description Full bore design Outside Screw and Yoke (OS & Y) Pressure Seal Bonnet (PSB) Flexible wedge, fully guided Solid or split wedge gate Renewable seat rings Forged T-head stem Rising stem and non-rising handwheel Flanged or butt welding ends Available with bevel gear operator Main Materials CB, CB, C6, C9, CF8, CF8M, CF3, CF3M, A995 4A, A995 5A, A995 6A, Alloy 20, Monel, Inconel No Part Name Material CB C6 C9 CF8 (M) CF3 (M) 1 Body A216 CB A217 C6 A217 C9 A351 CF8 (M) A351 CF3 (M) 2 Seat A105 + ST A217 C6 + ST A217 C9 + ST A351 CF8 (M)+ST6 A351 CF3 (M)+ST6 3 Gate A216 CB+ST A217 C6 + ST A217 C9 + ST A351 CF8 (M) + ST 6 A351 CF3 (M) + ST6 4 Stem A182 F6 A182 F6 A182 F6 A182 F304 / F316 A182 F304 (F316) 5 Bonnet A216 CB A217 C6 A217 C9 A351 CF8 (F316) A351 CF3 (M) 6 Pressure Seal Ring Pure Iron A182 F304 (F316) A182 F304 (F316) 7 Ring A182 F6 A182 F304 (F316) A182 F304 (F316) 8 Segment Ring A182 F6 A182 F304 (F316) A182 F304 (F316) 9 Bonnet Retainer A105 A182 F11 A182 F22 A182 F304 (F316) A182 F304 (F316) 10 Packing asher F6a SS304 (F316) SS304 (F316) 11 Packing SS304 + Flexible Graphite SS304+Flexible Graphite/SS316+Flexible Graphite 12 Gland A182 F6 A182 F304 (F316) A182 F304 (F316) 13 Gland Flange Carbon Steel A351 CF8 A351 CF8 14 Yoke Carbon Steel A351 CF8 A351 CF8 15 Gear Box Assembly Assembly 16 Stud A193 B7 A193 B16 A193 B16 A193 B8 A193 B8 17 Nut A194 2 A194 4 A194 4 A194 8 A194 8 Page 6
DIMENSIONS (CASS 900 AND 1500) Available with andwheel Operator 1 2 Size CASS 900 Inches 2 2-1/2 3 4 6 8 10 12 14 16 1 (B) (RF) 2 (open) 8.50 10.00 12.00 14.00 20.00 26.00 31.00 36.00 39.00 43.00 14.50 16.50 15.00 18.00 24.00 29.00 33.00 38.00 40.50 44.50 14.62 16.62 15.12 18.12 24.12 29.12 33.12 38.12 40.88 44.88 17.62 17.62 19.5 22.88 32.62 67.62 45.5 53.12 59 70.5 DO 14 14 14 14 18 24 28 34 34 34 T (B) 39 39 48 69 158 289 482 710 998 1390 T (RF/RTJ) 69 69 72 110 253 430 710 1025 1452 1960 Size CASS 1500 Inches 2 2-1/2 3 4 6 8 10 12 14 16 1 (B) (RF) 2 (open) 8.5 10.00 12.00 16.00 22.00 28.00 34.00 39.00 42.00 47.00 14.50 16.50 18.50 21.5 27.75 32.75 39.00 44.50 49.50 54.50 14.62 16.62 18.62 21.62 28 33.13 39.38 45.12 50.25 55.38 24.25 26 30 34.12 39.5 45 54 61 74.88 80.5 DO 10 12 18 20 24 18 18 24 24 24 T (B) 105 150 188 412 412 760 1640 2755 3200 5300 T (RF/RTJ) 116 166 209 510 510 920 1910 3145 4100 2600 Page 7
DIMENSIONS (CASS 2500) KO Series Gate Valves Available with andwheel Operator 1 2 Size CASS 2500 Inches 2 2-1/2 3 4 6 8 10 12 14 16 1 (B) 11.00 13.00 14.50 18.00 24.00 30.00 36.00 41.00 - - (RF) 17.50 20.00 22.75 26.5 36.00 40.25 50.00 56.00 - - 2 17.88 20.5 28 36.88 36.5 40.88 50.88 56.88 - - (open) 21.88 29 35 41.5 57 63.38 81.75 89.75 - - DO 12 18 20 20 24 24 24 24 - - T (B) 124 160 245 460 1310 2010 3800 6000 - - T (RF/RTJ) 155 210 310 580 1600 2450 4570 7150 - - Page 8
FORGED STEE PRESSURE SEA GATE VAVE 16 14 15 13 10 11 12 9 8 7 6 5 4 3 2 1 Applicable Standards Design and Manufacture: API 602, BS5352, ASME B16.34 Connection End: Socket eld Ends (S): ASME B16.11 Threaded End (NPT): ASME B1.20.1 Butt eld End (B): ASME B16.25 Flange End (RF/RTJ): ASME B16.5 Test & Inspection: API 602, API 598 Design Description: Bolted Bonnet (BB), elded Bonnet (B), Outside Screw & Yoke (OS&Y) Main Materials: A105, F2, F5, F11, F22, 304(), 316(), F347, F321, F51, Alloy 20, Monel No Part Name ASTM Material A105 F2 F11 F304() F316() F51 1 Body A105 F2 F11 F304() F316() F51 2 Seat 410 410 410+ST 304() 316() F51 3 Gate F6a F6a F6a+ST F304() F316() F51 4 Stem 410 410 410 304() 316 F51 5 Gasket 304 + Graphite 304+Graphite 316()+Graphite 316()+Graphite 6 Bonnet A105 F2 F11 F304() F316() F51 7 Bolt B7 7 B16 B8(M) B8(M) B8M 8 Packing Flexible Graphite 9 Gland A182 F6 F2 F11 F304 F304 F304 10 Gland Flange A105 F2 F11 F304 F304 F304 11 Nut A194 2 8 12 Eyebolt A193 B7 B8 13 Stem Nut A276 410 14 Nameplate A 15 ock Nut AISI 304 16 andwheel ASTM A197 Page 9
C800 (open) welded bonnet Size NPS Face to Face andwheel R.P. 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 F.P. 3/8 1/2 3/4 1 1-1/4 1-1/2 2 3.11 3.62 4.37 4.72 4.72 5.52 7.00 3.94 3.94 4.92 6.30 6.30 7.09 7.87 eight 6.34 6.42 7.71 8.78 9.88 11.42 13.11 Flow Port d 0.41 0.53 0.71 0.91 1.14 1.42 1.77 eight B.B. 4.9 5.3 9.4 13 15.5 24 37 eight.b 4.2 4.6 7.1 15 15 23 35 C900 ~ 1500 (open) welded bonnet Size NPS Face to Face andwheel R.P. 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 F.P. 3/8 1/2 3/4 1 1-1/4 1-1/2 2 3.6 4.37 4.72 4.72 5.52 7.0-3.94 4.92 6.30 6.30 7.01 7.87 - eight 7.52 7.52 8.62 9.57 11.7 12.4 - Flow Port d 0.41 0.97 0.71 0.91 1.14 1.42 - eight B.B. 5.2 9.7 15 17 26 33 - eight.b 4.6 7.7 15 15 23 30 - C2500 (open) welded bonnet Size NPS Face to Face andwheel R.P. 3/8 1/2 3/4 1 1-1/4 1-1/2 2 4.37 4.72 4.72 4.72 5.51 - - 4.92 4.92 4.92 4.92 9.84 - - eight 8.46 8.58 8.66 9.37 10.67 - - Flow Port d 0.31 0.41 0.53 0.71 0.91 - - eight.b - - - - - - - Page 10
FORGED STEE PRESSURE SEA GATE VAVE 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Applicable Standards Design and Manufacture: API 602, BS5352, ASME B16.34 Connection End: Socket eld Ends (S): ASME B16.11 Threaded End (NPT): ASME B1.20.1 Butt eld End (B): ASME B16.25 Flange End (RF/RTJ): ASME B16.5 Test & Inspection: API 602, API 598 Design Description: Bolted Bonnet (BB), elded Bonnet (B), Outside Screw & Yoke (OS&Y) Main Materials: A105, F2, F5, F11, F22, 304(), 316(), F347, F321, F51, Alloy 20, Monel No Part Name ASTM Material A105 F2 F11 F304() F316() F51 1 Body A105 F2 F11 F304() F316() F51 2 Seat 410 410 410+ST 304()+ST 316()+ST F51 3 Gate F6a F6a F6a+ST F304()_ST F316()+ST F51 4 Stem 410 410 410 304() 316 F51 5 Bonnet A105 F2 F11 F316() F316() F51 6 Pressure Seal Ring 304 + Graphite 304+Graphite 316()+Graphite 316()+Graphite 7 Yoke A105 F2 B16 F304() F316() F51 8 Packing Graphite/SS304+Graphite Graphite 9 Nut Carbon Steel F304 10 Gland A182 F6 F2 F11 F304 11 Nut A194 2 A194 8 12 Eyebolt A193 B7 A193 B8 13 Gland Flange A105 F2 F11 F304 14 Stem Nut A276 410 15 ock Nut AISI 1035 16 andwheel ASTM A197 Page 11
C2500 (open) Face to Face andwheel Size NPS 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 (RF), 1 (B) - - 10.4 10.7 12.1-15.1 17.8 - - 10.4 10.7 12.1-15.2 17.9 - - 7.9 7.9 7.9-11.0 11.8 eight - - 12.8 12.8 12.9-18.8 21.3 eight (angle dimension) d - -- 0.53 0.53 0.74-1.18 1.4 eight - - 10 15 17-33 48 1 C1500 - C2500 Size NPS F.P. 3/8 1/2 3/4 1 1-1/4 1-1/2 2 Face to Face C900-1500 5.51 5.51 5.51 5.51 7.00 7.00 8.50 C2500 7.32 7.32 7.32 7.32 9.1 9.2 11 (open) andwheel eight C900-1500 7.9 7.9 7.9 7.9 11 11 11.8 C2500 7.9 7.9 7.9 7.9 11 11 11.8 C900-1500 12.5 12.5 12.5 12.7 18.4 18.4 21.2 C2500 12.8 12.8 12.8 12.9 18.4 18.4 21.2 Flow port diameter d C900-1500 0.55 0.55 0.55 0.76 0.98 1.18 1.44 C2500 0.55 0.55 0.55 0.76 0.98 1.18 1.44 eight C900-1500 25 25 24 23 43 46 122 C2500 27 27 26 24 57 63 132
C150-300-600 (open) welded bonnet 1 Size NPS R.P. -1/4-3/8 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 Face to Face C150 - - 4.25 4.6 5.0 5.5 6.5 7.0 7.5 C300 (RF) 1 - - 5.51 6.0 6.5 7.0 7.5 8.5 9.5 (B) C600 - - 6.50 7.5 8.5 9.0 9.5 11.5 13.0 eight andwheel - - 3.94 3.9 4.9 6.3 6.3 7.1 7.9 C150 eight C300, C600 eight (angle dimension) C150 C300 C600 RF - - 6.93 7.2 8.5 8.9 9.8 11.4 14.1 - - 6.34 6.4 7.7 8.9 9.8 11.4 14.1 - - 0.39 0.53 0.71 0.94 1.14 1.44 1.77 - - 7.5 8.8 13.5 16 23 34 54 B - - 6.2 7.3 12 16 18 28 44 RF d - - 8.3 10.8 16 21 28 40 58 B -- - 7.7 9.7 15 18 20 34 49 RF - - 9.3 13 19 27 34 43 71 B - - 9.9 11 18 23 27 44 62 Page 13
C900-C1500 (open) welded bonnet 1 Size NPS -1/4-3/8 1/2 3/4 1 1-1/4 1-1/2 2 Face to Face (RF) 1 (B) - - 8.5 9.0 10 11 12.0 14.5 - - 8.5 9.0 10 11 12.0 14.6 andwheel - - 4.9 4.9 6.3 7.1 7.9 8.7 eight - - 7.5 7.6 8.6 10.1 11.6 12.4 eight (angle dimension) d - - 0.53 0.71 0.94 1.14 1.44 1.77 eight - - 16 25 34 36 50 62 J Flow Controls 4665 Interstate Drive Cincinnati, O 45246 513-330-6354 jflowcontrols.com hile the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be considered certified or a guarantee of satisfactory results. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding any matter with respect to this product. Because J Flow Controls is continually improving and upgrading its product design, the specifications, dimensions and information contained herein are subject to change without notice.