PARTS BOOK FLAIL HEADS 90 SIDE MID-MOUNT

PARTS BOOK FLAIL HEADS 90 SIDE MID-MOUNT 5.0.8 DIAMOND MOWERS, LLC 350 E 60 th St. North Sioux Falls, SD 5704 FOR WARRANTY CALL DIAMOND MOWERS DIRECT: 888-960-0364 OUR TECHNICIANS WILL DIAGNOSE YOUR SITUATION OVER THE PHONE TO GET YOU UP AND RUNNING QUICKLY. Phone: 605-977-3300 Fax: 605-655-5870 www.diamondmowers.com DIAMOND MOWERS, LLC

Page 2 Foreword This manual contains the parts breakdown and identification of the various components and structures that make up your mower implement. The illustrations, drawings, and diagrams in this manual are based on the latest information available at the time of publication. Your machine may have product improvements and features not yet contained in this parts manual. Diamond Mowers, LLC reserves the right to make changes at any time without notice or obligation. Diamond Mowers, LLC and Wetblade are trademarks of Diamond Mowers, LLC. This manual should be consulted prior and while assembling the unit, and anytime parts or assembly clarification is needed. Copyright 206 Diamond Mowers, LLC All rights reserved. While every precaution has been taken in the preparation of this manual, the publisher assumes no responsibility for errors or omissions. No part of this book covered by the copyrights heron may be reproduced or copied in any form or by any means graphic, electronic, or mechanical, including photocopying, taping, or information storage and retrieval systems without written permission of the publisher.

Page 3 Table of Contents FLAIL HEADS 4 SIDE HD FLAIL HEAD - 90 CUTTER ASSEMBLY, RIGHT SIDE 5 DECAL IDENTIFICATION - SIDE FLAIL 6 SIDE HD FLAIL HEAD - 90 DRIVE ASSEMBLY 7 SIDE HD FLAIL HEAD - TRAVEL REST, SINGLE ACTING OUTBOARD 8 SIDE HD FLAIL HEAD - TRAVEL REST, DOUBLE ACTING OUTBOARD 9 HD FLAIL HEAD - BLADE CONFIGURATIONS 0 DRAFT BEAM ASSEMBLIES DRAFT BEAM - COMBO LIFT, STD 2 DRAFT BEAM - COMBO LIFT, NARROW 3 DRAFT BEAM - DX2 4 DECK ASSEMBLIES 5 30-0509 - MOTOR ASSEMBLY 6 9-0020 - GEAR BOX ASSEMBLY 7 29-0003 - DRIVE LINE ASSEMBLY 8 LIFT ASSEMBLIES 9 4-000 - 3X0 WELDED CYLINDER 20 4-0004 - 3X2 WELDED CYLINDER, SLUGGED 2 ELECTRICAL ASSEMBLIES 22 LIMIT SWITCH - DRAFT BEAM HEIGHT LIMITER 23

FLAIL HEADS

FLAIL HEADS Page 5 SIDE HD FLAIL HEAD - 90 CUTTER ASSEMBLY, RIGHT SIDE CUTTERSHAFT BEARING 2 0-0006 2 GROUND ROLLER BEARING ASSY 2 0-05 3 3/8 LOCK WASHER 6-0005 4 3/8 FLAT WASHER 2-0009 5 /2 LOCK WASHER 25-00 6 /2 FLAT WASHER GR 5-008 7 /2 H.S. LOCK WASHER 8-0036 8 KNIFE MOUNTING BOLT 48-0506 9 /2 X 2 NC PLOW BOLT 8-055 0 /2 X -3/4 NC PLOW BOLT 3-0530 3/8 X NC HEX CAPSCREW 6-0532 2 3/8 X -/4 NC HEX CAPSCREW 5-0533 3 /2 X -/2 NC HEX CAPSCREW 5-0534 4 /2 X -3/4 NC HEX CAPSCREW 6-0535 5 /2 X NC HEX CAP -0569 6 /2 X 2 H.S. NF HEX CAPSCREW 8-0633 7 3/8 X H.S. NC SKT HEAD 2-0752 8 3/8 NC HEX NUT 2-00 9 3/4-6 ACME HEX NUT 2-02 20 /2 NC HEX NUT 24-06 2 7/6 NYLOCK JAM NUT 48-46 22 CLEVIS 48-50 23 SHOULDER BOLT -2086 24 90" FLAP 8-004 25 GREASE ZERK HOSE 2-0002 26 /8" GREASE ZERK 2 23-0003 27 90" RIGHT FLAIL BONNET 25-0039 28 GROUND ROLLER BLOCK 2 3-0563 29 LOCK PLATE 4 4-0003 30 ADJUSTMENT ROD INSIDE 4-0005 3 ADJUSTMENT ROD OUTSIDE 4-0006 32 90" TRASH GUARD 4-090 33 90" FLAP BAR 4-085 34 CUTTERSHAFT GUARD 4-0097 35 GROUND ROLLER BRACKET 2 4-50 36 OUTER SKID SHOE 42-000 37 INNER SKID SHOE 42-003 38 BEARING GUARD 4 46-008 39 90" GROUND ROLLER 46-0049 40 /8" BRASS COUPLER 9996 4 ****CUTTER SHAFTS COMPLETE**** 90" CUTTER SHAFT, /8" STD KNIVES Opt. 46-000 90" CUTTER SHAFT, SMOOTH CUT KNIVES Opt. 46-03 90" CUTTER SHAFT, 3/6" HD KNIVES 46-0 42 ****FLAIL KNIVES**** /8" STD FLAIL KNIFE 96 22-003 SMOOTH CUT FLAIL KNIFE 48 22-006 3/6" HD FLAIL KNIFE 96 22-06 43 BLADE KITS SIDE FLAIL ONLY Includes -0506, -46, & 22-006 (smooth) 44-0260 Includes -0506, -46, & 22-06 (HD) 44-0243 TRIPLE FLAIL (90" sides, 02" rear) Includes -0506, -46, & 22-006 (smooth) 44-0264 Includes -0506, -46, & 22-06 (HD) 44-0250

DECAL IDENTIFICATION - SIDE FLAIL FLAIL HEADS Page 6

FLAIL HEADS Page 7 SIDE HD FLAIL HEAD - 90 DRIVE ASSEMBLY PULLEY, 6.3" 2 0-007 2 TAPERLOCK, 2-3/6" 0-02 3 TAPERLOCK, -/4" 0-04 4 IDLER PULLEY, 4.4" 0-06 5 3/8 LOCK WASHER 4-0005 6 3/8 FLAT WASHER 4-0009 7 /2 LOCK WASHER 4-00 8 /4 LOCK WASHER -0020 9 2 MM LOCK WASHER -003 0 3/8 X NC HEX CAPSCREW 4-0532 /2 X -3/4 NC HEX CAPSCREW 4-0535 2 /4 X NC HEX CAP -0550 3 5/8 X 3 NC HEX CAPSCREW -0558 4 2 MM X 40 MM -.75 HEX CAPSCREW -0672 5 3/8 X H.S. NC SOCKET HEAD CAPSCREW -0752 6 5/6 X 3-/2 NC HEX CAPSCREW -0782 7 /2 NC NYLOCK NUT 4-08 8 5/8 NC NYLOCK NUT -025 9 " DOUBLE HOSE CLAMP -2008 20 DRIVE BELT 2-0007 2 #20 FLANGE KIT 2 2-205 22 /4MORB-90DEG X /4MJIC, ADAPTER 2-264 23 ROSTA TENSIONER 24-008 24 TUBE 28-004 25 MOTOR 30-0509 26 SPACER 34-0033 27 MOTOR KEY 37-0020 28 CUTTERSHAFT KEY 37-002 29 BELT SHIELD 4-0430 30 FLAIL HOSE CLAMP 4-0643 3 #20FLG X MJIC-45DEG 2-268

FLAIL HEADS Page 8 SIDE HD FLAIL HEAD - TRAVEL REST, SINGLE ACTING OUTBOARD 5/8 FLAT WASHER 3-0025 2 5/8 X 2-/2 NC HEX CAPSCREW 3-0538 3 5/8 NC NYLOCK NUT 3-025 4 TRAVEL LOCK/REST 4-036

FLAIL HEADS Page 9 SIDE HD FLAIL HEAD - TRAVEL REST, DOUBLE ACTING OUTBOARD 5/8 FLAT WASHER 3-0025 2 5/8 X 2-/2 NC HEX CAPSCREW 3-0538 3 5/8 NC NYLOCK NUT 3-025 4 TRAVEL LOCK/REST 4-0844

FLAIL HEADS Page 0 HD FLAIL HEAD - BLADE CONFIGURATIONS 90" FLAIL KNIFE MOUNTING BOLT 48-0506 2 7/6 NYLOCK JAM NUT 48-46 3 CLEVIS 48-50 4 ****CUTTER SHAFTS COMPLETE**** 90" CUTTER SHAFT, /8" STD KNIVES Opt. 46-000 90" CUTTER SHAFT, SMOOTH CUT KNIVES Opt. 46-03 90" CUTTER SHAFT, 3/6" STD KNIVES 46-0 5 ****FLAIL KNIVES**** /8" STD FLAIL KNIFE Avail. 22-003 SMOOTH CUT FLAIL KNIFE Avail. 22-006 3/6" HD FLAIL KNIFE Avail. 22-06 02" FLAIL KNIFE MOUNTING BOLT 56-0506 2 7/6 NYLOCK JAM NUT 56-46 3 CLEVIS 56-50 4 ****CUTTER SHAFTS COMPLETE**** 02" CUTTER SHAFT, /8" STD KNIVES Opt. 46-007 02" CUTTER SHAFT, SMOOTH CUT KNIVES Opt. 46-04 02" CUTTER SHAFT, 3/6" STD KNIVES 46-06 5 ****FLAIL KNIVES**** /8" STD FLAIL KNIFE Avail. 22-003 SMOOTH CUT FLAIL KNIFE Avail. 22-006 3/6" HD FLAIL KNIFE Avail. 22-06 60" FLAIL KNIFE MOUNTING BOLT 32-0506 2 7/6 NYLOCK JAM NUT 32-46 3 CLEVIS 32-50 4 ****CUTTER SHAFTS COMPLETE**** 60" CUTTER SHAFT, /8" STD KNIVES Opt. 46-008 60" CUTTER SHAFT, SMOOTH CUT KNIVES Opt. 46-02 60" CUTTER SHAFT, 3/6" HD KNIVES 46-022 5 ****FLAIL KNIVES**** /8" STD FLAIL KNIFE Avail. 22-003 SMOOTH CUT FLAIL KNIFE Avail. 22-006 3/6" HD FLAIL KNIFE Avail. 22-06 75" FLAIL KNIFE MOUNTING BOLT 40-0506 2 7/6 NYLOCK JAM NUT 40-46 3 CLEVIS 40-50 4 ****CUTTER SHAFTS COMPLETE**** 75" CUTTER SHAFT, /8" STD KNIVES Opt. 46-005 75" CUTTER SHAFT, SMOOTH CUT KNIVES Opt. 46-08 75" CUTTER SHAFT, 3/6" HD KNIVES 46-00 5 ****FLAIL KNIVES**** /8" STD FLAIL KNIFE Avail. 22-003 SMOOTH CUT FLAIL KNIFE Avail. 22-006 3/6" HD FLAIL KNIFE Avail. 22-06

DRAFT BEAM ASSEMBLIES

DRAFT BEAM ASSEMBLIES Page 2 DRAFT BEAM - COMBO LIFT, STD FLAT WASHER 2-000 2 7/6 X 3-/4 NC HEX CAPSCREW 3-050 3 3/8 X 2-/4 NC HEX CAPSCREW 2-053 4 7/6 NC NYLOCK NUT 3-003 5 3/8 NC NYLOCK NUT 2-024 6 R-CLIP 2-200 7 /4 X 2 ROLL PIN 6-2005 8 3 X 0 WELDED CYLINDER 4-000 9 3 X 2 WELDED CYLINDER 4-0004 0 /8 GREASE ZERK 2 23-0003 /4 GREASE ZERK 7 23-0004 2 X 7 PIN 27-0003 3 CLEVIS PIN 3 27-0004 4 LINKAGE PIN 2 27-0009 5 DRAFT BEAM/MAIN FRAME PIN 27-0502 6 EAR PIN 2 27-0509 7 BOSS 2 34-0002 8 HARDENED BUSHING 6 34-0005 9 DRAFT BEAM COMBO DRAFT BEAM 4-00 COMBO DRAFT BEAM, 4" REAR OFFSET 4-383 20 PIVOT ARM 4-0025 2 LINKAGE ARM LEFT 4-0026 22 LINKAGE ARM RIGHT 4-0027

DRAFT BEAM ASSEMBLIES Page 3 DRAFT BEAM - COMBO LIFT, NARROW 8 8 2 5 9 8 6 5 4 7 2 3 22 2 2 3 3 25 3 0 4 20 9 20 3 24 3 9 3 3 2 20 5 9 2 6 3 7 5 23 20 9 5 6 REF# 2 3 4 5 6 7 8 9 0 2 3 4 5 6 7 8 9 20 2 22 23 24 25 PARTS DESCRIPTION FLAT WASHER GR 5 7/6 X 3-/4 NC HEX CAP GR 5 3/8 X 2-/4 NC HEX CAP GR 5 3/4 X 2-/2 NC HEX CAPSCREW 7/6 NC NYLOCK NUT 3/8 NC NYLOCK NUT 3/4 NC HEX NUT 3/6 R-CLIP /4'' ROLL PIN x 2" 3 X 0 WELDED CYLINDER 3 X 2 WELDED CYLINDER, SLUGGED GREASE ZERK /8'' STRAIGHT GREASE ZERK /4'' STRAIGHT PIN X 7-5/8 CYLINDER PIN, 3-/2" LINKAGE PIN PIN -/2 X 4-/2 CAP SWING FLAIL PIN.5 X.75 LINKAGE BOSS BUSHING -/2OD X ID X 0GA BUSHING PIVOT LINKAGE LINKAGE ARM LEFT COMBO DRAFT BEAM LINKAGE LEFT LINKAGE ARM RIGHT COMBO DRAFT BEAM LINKAGE RIGHT COMBO DRAFT BEAM,.25 FORWARD OFFSET REQ 2 3 2 3 2 2 6 2 7 3 2 2 2 6 2 PART# -000-050 -053-0563 -003-024 -033-200 -2005 4-000 4-0004 23-0003 23-0004 27-0003 27-0004 27-0009 27-0509 27-055 34-0002 34-0005 34-0060 4-0025 4-0026 4-0027 4-429 TORQUE (ft-lbs) 49.4 30.9 267.0 TORQUE (Nm) 67.0 4.9 362.0

DRAFT BEAM - DX2 DRAFT BEAM ASSEMBLIES Page 4 FLAT WASHER 2-000 2 7/6 LOCK WASHER 3-0003 3 3/8 LOCK WASHER 2-0005 4 7/6 X 3-/4 NC HEX CAPSCREW 3-050 5 3/8 X 2-/4 NC HEX CAPSCREW 2-053 6 7/6 NC NYLOCK NUT 3-003 7 3/8 NC NYLOCK NUT 2-024 8 R-CLIP 2-200 9 /4 X 2 ROLL PIN 6-2005 0 3 X 0 WELDED CYLINDER 4-000 3 X 2 WELDED CYLINDER 4-0004 2 /8 GREASE ZERK 3 23-0003 3 /4 GREASE ZERK 6 23-0004 4 X 7 PIN 27-0003 5 CLEVIS PIN 3 27-0004 6 LINKAGE PIN 2 27-0009 7 DRAFT BEAM/MAIN FRAME PIN 27-0502 8 EAR PIN 2 27-0509 9 BOSS 2 34-0002 20 HARDENED BUSHING 6 34-0005 2 PIVOT ARM 4-0025 22 LINKAGE ARM LEFT 4-0026 23 LINKAGE ARM RIGHT 4-0027 24 DRAFT BEAM ROTARY, DIM A = 5-/32" 4-037 FLAIL, DIM A = 60-25/32" 4-038

DECK ASSEMBLIES

30-0509 - MOTOR ASSEMBLY DECK ASSEMBLIES Page 6 BUSHING 4 30-002 2 BALL BEARING 30-044 3 WASHER 4 30-07 4 SPIROLOCK 30-094 5 RETAINING RING 30-095 6 PLUG 30-096 7 SHAFT END COVER 30-097 8 CHECK ASSEMBLY 2 30-098 9 THRUST PLATE 2 30-00 0 DOWEL PIN 4 30-02 PORT END COVER W/ BUSHINGS 30-33 2 STUD 4 30-34 3 GEAR HOUSING -3/4" 30-208 4 SEAL KIT SEAL KIT (integral shaft only) comes w/ 30-62 30-207 SEAL KIT (continental shaft only) 30-2 5 SHAFT SEAL CONTINENTAL SHAFT ONLY: 300 PSI (included in M350 seal kit) 30-209 INTEGRAL SHAFT ONLY: 500 PSI 30-036 * SHAFT TOOL (not shown) (required for install) 30-62 GEAR SET OPTION A: 6 INTEGRAL SHAFT AND GEAR -3/4" 30-024 GEAR SET OPTION B: 7 RETAINING RING 30-258 8 RETAINING WASHER 30-259 9 2-/4" GEAR SET 30-025 20 CONTINENTAL SHAFT, SPLINED 30-335

9-0020 - GEAR BOX ASSEMBLY DECK ASSEMBLIES Page 7 PLUG /2" GAS 2 9-000 2 GEAR BOX HOUSING 9-007 3 SNAP RING 2 9-0022 4 8MM - 25MM BOLT 6 9-0023 5 GEAR BOX COVER 9-0024 6 SHIM 2 9-0025 7 BEARING 2 9-0026 8 GEAR 9-0027 9 PARALLEL KEY 9-0028 0 OIL FILL PLUG 9-0039 SHAFT 9-0030 2 SPRING WASHER 9-003 3 SHIM 9-0032 4 BEARING 9-0033 5 LOCK NUT 9-0034 6 PINION 9-0035 7 BEARING 9-0036 8 OIL SEAL 2 33-0007 9 DOUBLE LIP SEAL 33-002

29-0003 - DRIVE LINE ASSEMBLY DECK ASSEMBLIES Page 8 ZERK 23-0004 2 YOKE -3/8" 6 SPLINE 2 29-008 3 CROSS & BEARING KIT 2 29-009 4 SPRING PIN 2 29-0020 5 INBOARD YOKE B 29-002 6 INNER PROFILE 29-0022 7 PROFILE & SLEEVE 29-0023 8 INBOARD YOKE 2A 29-0024 9 SHIELD CONE 2 29-0025 0 BEARING RING 2 29-0026 SUPPORT BEARING 29-0027 2 OUTER SHIELD TUBE 29-0028 3 INNER SHIELD TUBE 29-0029 4 COLLAR REPAIR KIT 2 29-0030 5 PTO SHAFT COMPLETE Avail 29-0003

LIFT ASSEMBLIES

4-000 - 3X0 WELDED CYLINDER LIFT ASSEMBLIES Page 20 PISTON ROD 4-30 2 CLEVIS ASSEMBLY 4-60 3 BUTT & TUBE ASSEMBLY 4-40 4 GLAND 4-55 5 PISTON 4-50 6 LOCKNUT 4-20 7 SEAL KIT 33-0038

LIFT ASSEMBLIES Page 2 4-0004 - 3X2 WELDED CYLINDER, SLUGGED PISTON ROD 4-3 2 CLEVIS ASSEMBLY 4-60 3 BUTT & TUBE ASSEMBLY 4-4 4 GLAND 4-55 5 PISTON 4-50 6 LOCKNUT 4-20 7 SLUG 4-9 8 SEAL KIT 33-0038 9 SET SCREW -2007

ELECTRICAL ASSEMBLIES

ELECTRICAL ASSEMBLIES Page 23 LIMIT SWITCH - DRAFT BEAM HEIGHT LIMITER #0-24 X 2 SHCS 2-0786 2 #0-24 NYLOCK NUT 2-05 3 LIMIT SWITCH 6-006 4 4-6GA MALE PUSH-ON CONNECTOR 2 6-0040 5 4-6GA FEMALE PUSH-ON CONNECTOR 2 6-004 6 4/2 PRIMARY WIRE Avail/ft 6-0042 7 3/8 CONDUIT STRAIN RELIEF 6-0043 8 CAM TILT BRACKET LEFT 24-0039 RIGHT 24-0040 9 LIMIT SWITCH PLATE 3-0023

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