ISO 9001: 2008 Certified Tool- Room

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Transcription:

ISO 9001: 2008 Certified Tool- Room

Mission & Vision To become leader in manufacturer of Automotive tools especially in Plastic Injection moulding tools & Pressure (Aluminium) Die casting tools. To deliver on time Best Quality services to our esteemed customers.

Brief Introduction Established in Year 2007. In Manufacturing of Plastic Injection moulds & Pressure Die casting tools. Our Team consists of professionals (50 nos) having vast experience in Design & manufacturing of tools especially for automotive requirements. Mauli Pattern is having facility to make Plastic- Injection tools up to 1000 Tonnes Mauli Pattern shifted in new premises in year 2013 plot area 56k sq.ft. Financially Stable company and last FY 16-17 sales turnover was 17 crore.

ORGANISATION STRUCTURE CEO Plant Head DESIGN ASSEMBLY PURCHASE/SALES MANUFACTURING QUALITY DESIGN & DEV. INCHARGE Sr.TOOLMAKER (3 NOS) STORES ACCOUNTS/HR (2NOS) BOP (1NOS) CAM PROGRAMMERS (2NOS) CONVENTIONAL MACHINES QUALITY ENGINEER (2 NOS Sr. DESIGN ENGINEER (2 NOS) DESIGN ENGINEER (3NOS) TOOLMAKERS (3NOS) VMC OPERATORS (6NOS) EDM OPERATORS (4NOS) MILLING OPERATORS (2 NOS) LATHE M/C OPERATORS (1NO) SURFACE GRINDING OPERATOR (1NO)

WORKFLOW RFQ Feasibility Quaotation P O Mould Design Procurement of Steel&BOPs Machining Assembly Mould Trial Mould correction if any Mould Billing Mould Dispatch Mould GRN at Customer end

Infrastructure

DESIGN SECTION Design Software: PTC Creo 3.0 with Tool Design Option Solid Works 2016CAM Software: Work NC V24 Delcam

Tool Room Machines Double Column VMC Machine Make- Hartford Installation Date- JAN 2017 Table Size-2250X1500x1000 Weight Capacity- 8 Tons Quantity-1 Double Column VMC Machine Make- Hartford Installation Date- Apr-12 Table Size-2250X1500x780 Weight Capacity- 6.0 Tons Quantity-1

Tool Room Machines VMC Miling Machine Make- Hass/VF5 Installation Date- Nov-10 Table Size-1270X660x660 Weight Capacity- 2.0 Tons Quantity-1 VMC Miling Machine Make- Hass/VF4 Installation Date- Mar-09 Table Size-1270X510x660 Weight Capacity- 1.5 Tons Quantity-1

Tool Room Machines VMC Miling Machine Make- BFW/Astra BMV 70+ Installation Date- Mar-14 Table Size-1700X900x800 Weight Capacity- 2.0 Tons Quantity-1 Shrink Fit Machine Make-HAIMER

Tool Room Machines HCM CNC EDM Machine Make-HCM Installation Date- Oct-16 Working Size- 1000x600x500mm Weight Capacity- 4 ton Quantity-1 JOEMARS CNC EDM Machine Make-Joemars Installation Date- Oct-16 Working Size- 600x400x350mm Weight Capacity- 3 ton Quantity-1 ZNC EDM Machine Make-Sparkonix Installation Date- Jan-14 Working Size- 2000x1000x600 Weight Capacity- 4.5 Tons Quantity-1

Injection moulding machine for trials.. Ferromatik Milacron Injection Moulding Machine Make- MILACRON Model - HYDRON Servo 550T Injection Unit A 3470 IMM Metalic Screw Barrel Quantity-1 Installation Date- Dec 16

Tool Room Machines EZEECUT NXG Machine Make-Ratnaparkhi Electronics Installation Date- Aug-16 Working Size- 800x600x600 Weight Capacity- 1 ton Quantity-1

Tool Room Machines RADIAL DRILLING MACHINE Make- HMT Installation Date- NOV-15 Working Size- 2000 2000 1500 Weight Capacity- 2 Tons With rotating bed Quantity-1

Other Infrastructure Capacity-10 Ton Capacity-15Ton/5 MT Auxiliary Mould Assembly Area

Inspection & Checking Co-Ordinate Measuring Machine Make-FARO Portable ARM Capacity- 9Ft Accuracy- Single point +/-0.029 MM Volumetric +/- 0.041 MM

List of machines Sr Machine Name Specification Weight Capacity Make 1 Double Column VMC 2250x1500x780 6T Hartford 2 Double Column VMC 2250x1500x1000 8T Hartford 3 VMC Milling Machine Astra BMV 70+ 1700x900x800 2T BFW 4 VMC Milling Machine VF5 1270x660x635 2T Hass 5 VMC Milling Machine VF4 1270x660x635 1.5T Hass 6 Injection Moulding Machine 550T... Ferromatic 7 CNC EDM MACHINE 600X400X350 2 T JOEMARS 8 CNC EDM Machine 1000x600x500 3 T HCM

List of machines Sr Machine Name Specification Weight Capacity Make 9 EDM ZNC Machine 1600x800x500 4.5T Sparkonix 10 EDM Machine 1200x550x350 4T Sparkonix 11 Wire cut Machine 800x600x600 1T EZEECUT 12 DRO Milling Machine 1200x600x500 0.5T Argo/3 13 Universal Milling Machine 1200x450x400 1T G.DUFOUR 14 Surface Grinding Machine 600x300x200... Hanseat 15 Lathe Machine 4.5 Feet... Mahavir 16 Lathe Machine 7.5 Feet... Minar 17 Lathe Machine 4.5 Feet... Payal 18 Radial Drill Machine 1.5 Inch... Local 19 Radial Drill Machine 2 Inch... HMT 20 Co-Ordinate Measuring Machine Capacity- 9Ft FARO Portable ARM

Our Esteemed Customers

Few of the moulds made for various customers Sr. No. Customer Part Name M/c Tonnage Fixed Half Moving Half Part Image 1 VPPL 2 VPPL 3 VPPL DICV Gap Hider FCA PANEL CLOSE OUT DICV Steering Column Cover 650T 1100 T 450 T 4 TTR SHROUD 550 T

List of moulds Sr. No. Customer Part Name M/c Tonnage Fixed Half Moving Half Part Image 5 MAHLE BEHR FCA OUTLET TANK 550 T 6 MAHLE BEHR FCA RADIATOR TANK LH 550 T 7 MAHLE BEHR FCA RADIATOR TANK LH 550 T 8 MAHLE BEHR FCA RADIATOR TANK RH 550 T

List of moulds Sr. No. Customer Part Name M/c Tonnage Fixed Half Moving Half Part Image 9 MAHLE BEHR W205 icac Inlet Tank 350T 10 MAHLE BEHR W205 icac Outlet Tank 350T 11 MAHLE BEHR W205 LTR Inlet Tank 350T 12 MAHLE BEHR W205 LTR Outlet Tank 350T 13 TTR 1080XP TIPPER TOP TANK 550 T

List of moulds Sr. No. Customer Part Name M/c Tonnage Fixed Half Moving Half Part Image 14 MAHLE BEHR U302 RADIATOR INLET TANK 450T 15 MAHLE BEHR U302 RADIATOR OUTLET TANK 450T 16 MAHLE BEHR U302 CAC INLET TANK 350T 17 MAHLE BEHR U302 CAC OUTLET TANK 350T

List of moulds Sr. No. Customer Part Name M/c Tonnage Fixed Half Moving Half Part Image 18 MAHLE BEHR 19 MAHLE BEHR 20 ETL 21 VPPL W207 INLET TANK W207 OUTLET TANK CLUTCH COVER CASE AIR FILTER 450T 450T 660T 450 T

Few of the Relation /checking Gauges made

Our Dedicated Team

TUV Nord ISO 9001:2008 Certification Achieved

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