ROTRY MOTORIZED VLVES
ESE ROTRY VLVES regulate the heating comfort of millions of households. When we decided to develop the next generation of valves and actuators, we started by asking installation engineers, OEM partners and wholesalers which product improvements they wanted to see. The result? completely new standard. The new generation of rotary valves and actuators will make your job easier. They save energy and provide improved levels of comfort. Not to mention all the benefits resulting from the innovations and new application opportunities. There are many new features, but also much that you will already be familiar with. wide range of rotary valves in a number of different designs for the regulation of heating and cooling. dd to that many different actuators for simple and quick installation on the valve. Giving you a complete motorized valve that guarantees reliable, energy-efficient operation for many years to come.
TLE OF CONTENTS ROTRY MOTORIZED VLVES SELECT SUITLE MIXING VLVE ND CTUTOR SERIES VRG130 SERIES VRG140 CHNGE-OVER VLVE SERIES VRG30 34 37 38 39 40 41 4 43 SERIES VR140 SERIES 3MG, 4MG, 5MG 44 46 48 53 SERIES 3F, 4F 54 57 SERIES T,TM 58 59 SERIES 3H, 4H, 3HG, 4HG 60 61 CTUTOR SERIES R600 CTUTOR SERIES 90 6 67 68 73 33
ESE GUIDE SELECT THE SUITLE ESE 3-way or 4-way mixing valves, sizes DN 15 150, for heating and cooling systems in buildings. ESE 3-way mixing valves are usually connected as a mixing valve, but it may also be used as a change-over valve or diverting valve. ESE 4-way mixing valves are used when a higher return water temperature to the boiler is required. FIELDS OF PPLICTION 1) Control of (fluid) water based systems for heating and cooling: radiator heating, floor heating and other surface heating and cooling systems. ) Change-over or diverting valve (only 3-way valves). Make sure that the nominal pressure, the differential pressure as well as the leak rate are within acceptable values. This information is stated for each valve. HOW TO SELECT ROTRY If high return temperature is required (mostly solid fuel installations) a 4-way mixing valve is recommended. In all other applications/installations a 3-way valve is preferred. In systems with two heat sources or storage tanks, the VR-valve helps to prioritize the cheapest energy source and keeps a good temperature stratification in the storage tank. OPERTION 3-WY VLVES The required system temperature is obtained by adding a suitable proportion of return water to the boiler flow. OPERTION 4-WY VLVES The valves have a double mixing function, i.e. a proportion of the hot water supplied from the boiler is mixed with the return water. This results in a higher return water temperature, reducing the risk of corrosion and assuring a longer life for the boiler. SELECTION OF SIZE Each size of mixing valve has a Kvs-value (capacity in m 3 /h at a pressure drop of 1 bar) stated. It is the Kvs-value as well as the system the valve serves that decides which valve to choose. You find suitable Kvs-values in the graphs to the right. For a radiator system Δt = 0 C is usually chosen and for under floor heating Δt = 5 C. Suitable pressure drop should be in the range 3 15 kpa. s a rule of thumb, the lowest Kvs-value is chosen, if there are two alternatives within the pressure drop range. MTERIL/MEDI Valve series VRG, VR and 5MG are made of a special brass alloy (DZR) and therefore also suitable for domestic water installations. ESE s other series of mixing valves may only be used in closed systems where the water is not oxygenated. maximum of 50% glycol for freezing protection and oxygen absorbing compounds are allowed as additives. s both the viscosity and the thermal conduction are affected when glycol is added to the system water, this fact has to be considered when dimensioning the valve. good rule is to choose one size higher Kv-value when 30-50 % glycol is added. lower concentration of glycol does not affect the valve performance. OPERTION 5-WY VLVES Mixing valve with 4 inlets for use in systems with three heat sources or three layers in a storage tank. OPERTION IVLENT VLVES Mixing valve with 3 inlets for use in systems with two heat sources or two layer storage tank. VLVES, RE. PED 97/3/EEC Pressure Equipment in conformity with PED 97/3/EC, article 3.3 (sound engineering practice). ccording to the directive the equipment shall not carry any CE-mark. DISPOSL OF VLVES The products must not be disposed of together with domestic waste, but should be treated as metal scrap. Local and currently valid legislation must be observed. DISPOSL OF CTUTORS ND REGULTORS The device must not be disposed of together with domestic waste. This applies in particular to the printed circuit card. Legislation may demand special handling of certain components, or it may be desirable from an ecological point of view. Local and currently valid legislation must be observed. 34
ESE GUIDE SELECT THE VLVE SIZE, SERIES VRG ND VR HETING SYSTEMS (RDITOR OR UNDERFLOOR HETING SYSTEMS) Start with the heat demand in kw (e.g. 5 kw) and move vertically to the chosen Δt (e.g. 15 C). Move horizontally to the shaded field (pressure drop of 3-15 kpa) and select the smaller Kvs-value (e.g. 4.0). mixing valve with suitable Kvs-value will be found in respective product description. OTHER PPLICTIONS Make sure maximum ΔP is not exceeded (see lines and in the graph below). ROTRY MOTORIZED VLVES Flow m 3 /h l/s 0 50 10 0 5 10 5 1 0.5 Δt = 5 C 10 C 7.5 C 15 C 0 C 30 C 40 C Kvs [m 3 /h] 40 DN50 5 DN40 16 DN3 10 DN5 6.3 DN0 4.0 DN15.5 DN15 1.6 DN15 1.0 DN15 1 0.5 0. 0.1 0.63 DN15 0.4 DN15 0. 0.05 5 10 0 50 100 500 1 5 10 0 50 100 00 Power [kw] Pressure drop ΔP [kpa] max ΔP max ΔP Mixing Diverting 100 kpa = 1 bar 10 mwc 35
ESE GUIDE SELECT THE VLVE SIZE, SERIES MG, F, T/TM ND H/HG HETING SYSTEMS (RDITOR OR UNDERFLOOR HETING SYSTEMS) Start with the heat demand in kw (ex. 5 kw) and move vertically to the chosen Δt (ex. 15 C). Move horizontally to the shaded field (pressure drop of 3-15 kpa) and select the smaller Kvs-value (ex. 4.0). Mixing valve with suitable Kvs-value will be found in respective product description. OTHER PPLICTIONS Make sure maximum ΔP is not exceeded. Flow m 3 /h 00 100 50 0 10 5 1 0.5 50 0 10 5 1 0.5 0. 0.1 l/s Δt = 5 C 7.5 C 10 C 15 C 0 C 30 C 40 C Kvs = 400 80 5 150 90 60 44 8 18 1 8 6.3 4.0.5 1.6 1. 1.0 0.6 0. 0.05 5 10 0 50 100 500 0.1 0. 0.5 1 5 10 0 50 100 Power kw Pressure drop ΔP [kpa] 36
ESE GUIDE FLOW CHRT FOR REGULTING/S Flow m 3 /h l/s 500 00 100 50 0 10 5 1 0.5 00 100 50 0 10 5 1 0.5 0. 0.1 C Kvs m 3 /h 400 80 5 150 90 60 44 8 18 1 8 6.3 4.0.5 1.6 1. 1.0 0.6 The Kvs-value applies to flow in one direction only. For 4-way valves the actual ΔP is twice the value shown in chart. Kvs m 3 /h F DN Series MG DN 400 150 80 15 5 100 150 80 90 65 60 50 44 40 8 3 18 5 3 1 0 5 8 5 6.3 0 4.0 0.5 15 1.6 15 1. 15 ROTRY MOTORIZED VLVES 0. 0.05 1.0 15 0.6 15 0.1 0.0 max ΔP Series F, DN 65 150 0.05 0.01 1 5 10 0 50 100 Pressure drop ΔP [kpa] C max ΔP Series F, DN 0 50 max ΔP Series MG, DN 15 3 100 kpa = 1 bar 10 mvp 37
SERIES VRG130 The compact rotary 3-way mixing valve series VRG130 is available in DN 15 50, and is made of DZR brass, PN10. Three types of connections are available; internal thread, external thread and compression fittings. OPERTION The ESE series VRG130 is a range of compact low leakage mixing valves made of a special brass alloy (DZR) allowing use in both heating, cooling and tap water installations. For easy manual operation the valves are equipped with non-slip knobs and end stops for an operation angle of 90. The valve position scale can be turned over and rotated, allowing a wide choice of mounting positions. Together with actuator series ESE R600 the VRG130 valves are also easily automated and have extraordinary regulating accuracy thanks to the unique valve-to-actuator interface. For more advanced control functions, the ESE series 90 controllers allows even more applications. ESE VRG130 valves are available in dimensions DN 15 50 with internal thread, in DN 15 50 with external thread and with compression fittings for pipe O.D. and 8 mm. SERVICE ND MINTENNCE The slender and compact design of the valve allows for easy tool access when assembling and disassembling the valve. Repair kits are available for key components. n extra O-ring can also be installed as additional shaft seal without any need for draining the system or dismantling the valve, as long as the system is depressurized. INSTLLTION EXMPLES ll the examples of installations can be mirrored. The valve position scale can be turned over and rotated to fit a number of installation layouts and should at the installation be fitted in the correct position as shown in the instruction for installation. The symbol markings of the valve ports ( ) minimize the risk of incorrect installation. VLVE VRG130 DESIGNED FOR Heating Comfort cooling Potable water Floor heating Solar heating SUITLE CTUTORS The valve series VRG130 may most easily be fitted with ESE actuators: Series R600 Series 90* Ventilation Zone District hot water District heating District cooling Series 90C Series 90K *daptor kit necessary, see product page TECHNICL DT Pressure class: PN 10 Media temperature: max. (continuously) +110ºC max. (temporarily) +130ºC min. -10ºC Torque (at nominal pressure): < 5 Nm Leakrate in % of flow*: Mixing < 0.05% Diverting < 0.0% Working pressure: 1 MPa (10 bar) Max. differential pressure drop: Mixing, 100 kpa (1 bar) Diverting, 00 kpa ( bar) Close off pressure: 00 kpa ( bar) Rangeability Kv/Kv min, -: 100 Connections: Internal thread, ISO 7/1 External thread, ISO 8/1 * Differential pressure 100kPa (1 bar) Material Valve body and slide: rass DZR, CW 60N Shaft and bushing: PPS composite O-rings: EPDM PED 97/3/EC, article 3.3 VLVE CHRCTERISTICS Flow [%] 100 80 60 40 0 0 0 10 0 30 40 50 60 70 80 90 Opening angle [ ] Mixing Diverting 38
SERIES VRG130 NEW D 3-WY SERIES VRG131, INTERNL THRED C Mixing Diverting The flat-sided spindle top points towards the sleeve position. rt. No. Reference DN Kvs* Connection C D Replaces 1160 01 00 VRG131 15 0.4 Rp 1/ 36 7 3 50 0.40 1160 0 00 VRG131 15 0.63 Rp 1/ 36 7 3 50 0.40 3 MG 15-0.6 1160 03 00 VRG131 15 1 Rp 1/ 36 7 3 50 0.40 3 MG 15-1.0 1160 04 00 VRG131 15 1.63 Rp 1/ 36 7 3 50 0.40 3 MG 15-1.6 1160 05 00 VRG131 15.5 Rp 1/ 36 7 3 50 0.40 3 MG 15-.5 1160 06 00 VRG131 15 4 Rp 1/ 36 7 3 50 0.40 1160 07 00 VRG131 0.5 Rp 3/4 36 7 3 50 0.43 1160 08 00 VRG131 0 4 Rp 3/4 36 7 3 50 0.43 3 MG 0-4 1160 09 00 VRG131 0 6.3 Rp 3/4 36 7 3 50 0.43 3 MG 0-6.3 1160 10 00 VRG131 5 6.3 Rp 1 41 8 34 5 0.70 3 MG 5-8 1160 11 00 VRG131 5 10 Rp 1 41 8 34 5 0.70 3 MG 5-1 1160 1 00 VRG131 3 16 Rp 1 1/4 47 94 37 55 0.95 3 MG 3-18 1160 13 00 VRG131 40 5 Rp 1 1/ 58 116 44 6 1.75 3 G 40-8 1160 14 00 VRG131 50 40 Rp 6 15 44 6.05 3 G 50-44 Note ROTRY MOTORIZED VLVES 3-WY SERIES VRG13, EXTERNL THRED rt. No. Reference DN Kvs* Connection C D Replaces 1160 15 00 VRG13 15 0.4 G 3/4" 36 7 3 50 0.40 1160 16 00 VRG13 15 0.63 G 3/4" 36 7 3 50 0.40 1160 17 00 VRG13 15 1 G 3/4" 36 7 3 50 0.40 1160 18 00 VRG13 15 1.63 G 3/4" 36 7 3 50 0.40 1160 19 00 VRG13 15.5 G 3/4" 36 7 3 50 0.40 1160 0 00 VRG13 15 4 G 3/4" 36 7 3 50 0.40 1160 1 00 VRG13 0.5 G 1" 36 7 3 50 0.43 1160 00 VRG13 0 4 G 1" 36 7 3 50 0.43 1160 3 00 VRG13 0 6.3 G 1" 36 7 3 50 0.43 3 MG 0-6.3 1160 4 00 VRG13 5 6.3 G 1 1/4" 41 8 34 5 0.70 1160 5 00 VRG13 5 10 G 1 1/4" 41 8 34 5 0.70 3 MG 5-1 1160 6 00 VRG13 3 16 G 1 1/" 47 94 37 55 0.95 3 MG 3-18 1160 7 00 VRG13 40 5 G " 58 116 44 6 1.75 1160 8 00 VRG13 50 40 G 1/4" 6 15 44 6.05 Note 3-WY SERIES VRG133, COMPRESSION FITTING rt. No. Reference DN Kvs* Connection C D Replaces 1160 9 00 VRG133 0 4 CPF mm 36 7 3 50 0.40 1160 30 00 VRG133 0 6.3 CPF mm 36 7 3 50 0.40 3 MG -6.3 1160 31 00 VRG133 5 10 CPF 8 mm 41 8 34 5 0.45 3 MG 8-8 * Kvs-value in m 3 /h at a pressure drop of 1 bar. See also flow chart on page 35. CPF = compression fitting Note 39
SERIES VRG140 The compact rotary 4-way mixing valve series VRG140 is available in DN 15 50, and is made of DZR brass, PN10. Two types of connections are available; internal thread and external thread. OPERTION The ESE series VRG140 is a range of compact low leakage mixing valves made of a special brass alloy (DZR) allowing use in heating, cooling and tap water installations. For easy manual operation the valves are equipped with non-slip knobs and end stops for an operation angle of 90. The valve position scale can be turned over and rotated, allowing many different mounting positions. Together with actuator series ESE R600, the VRG140 valves are also easily automated and have good regulating accuracy thanks to the unique valve-to-actuator interface. For more advanced control functions, the ESE series 90 controllers allow even more applications. ESE VRG140 valves are available in dimensions DN 15-50 with internal thread and in dimensions DN15-50 with external thread. SERVICE ND MINTENNCE The slender and compact design of the valve allows for easy tool access when assembling and disassembling the valve. Repair kits are available for key components. n extra O-ring can also be installed as additional shaft seal without any need for draining the system or dismantling the valve, as long as the system is depressurized. INSTLLTION EXMPLES ll the examples of installation can be mirrored. The valve position scale can be turned over and rotated to fit a number of installation layouts and should at the installation be fitted in the correct position as shown in the instruction for installation. The symbol markings of the valve ports ( ) minimize the risk of incorrect installation. VLVE VRG140 DESIGNED FOR Heating Comfort cooling Potable water Floor heating Solar heating SUITLE CTUTORS The valve series VRG140 may most easily be fitted with ESE actuators: Series R600 Series 90* Ventilation Zone District hot water District heating District cooling TECHNICL DT Pressure class: PN 10 Media temperature: max. (continuously) +110ºC max. (temporarily) +130ºC min. -10ºC Torque (at nominal pressure): < 5 Nm Leakrate in % of flow*: < 1.0% Working pressure: 1 MPa (10 bar) Max. differential pressure drop: 100 kpa (1 bar) Close off pressure: 100 kpa (1 bar) Rangeability Kv/Kv min, -: 100 Connections: Internal thread, ISO 7/1 External thread, ISO 8/1 * Differential pressure 100kPa (1 bar) Material Valve body and slide: rass DZR, CW 60N Shaft and bushing: PPS composite O-rings: EPDM PED 97/3/EC, article 3.3 Series 90C Series 90K *daptor kit necessary, see product page VLVE CHRCTERISTICS Flow [%] 100 80 60 40 0 0 0 10 0 30 40 50 60 70 80 90 Opening angle [ ] 40
SERIES VRG140 D NEW Riser C From boiler To boiler Return line The flat-sided spindle top points towards the sleeve position. ROTRY MOTORIZED VLVES 4-WY SERIES VRG141, INTERNL THRED rt. No. Reference DN Kvs* Connection C D Replaces 1164 01 00 VRG141 15.5 Rp 1/ 36 7 3 50 0.40 4 MG 15-.5 1164 0 00 VRG141 0 4 Rp 3/4 36 7 3 50 0.5 4 MG 0-4 1164 03 00 VRG141 0 6.3 Rp 3/4 36 7 3 50 0.5 4 MG 0-6.3 1164 04 00 VRG141 5 10 Rp 1 41 8 34 5 0.80 4 MG 5-1 1164 05 00 VRG141 3 16 Rp 1 1/4 47 94 37 55 1.08 4 MG 3-18 1164 06 00 VRG141 40 5 Rp 1 1/ 58 116 44 6.5 4 G 40-8 1164 07 00 VRG141 50 40 Rp 6 15 44 6.30 4 G 50-44 Note 4-WY SERIES VRG14, EXTERNL THRED rt. No. Reference DN Kvs* Connection C D Replaces 1164 08 00 VRG14 15.5 G 3/4" 36 7 3 50 0.40 1164 09 00 VRG14 0 4 G 1" 36 7 3 50 0.5 1164 10 00 VRG14 0 6.3 G 1" 36 7 3 50 0.5 4 MG 0-6.3 1164 11 00 VRG14 5 10 G 1 1/4" 41 8 34 5 0.80 1164 1 00 VRG14 3 16 G 1 1/" 47 94 37 55 1.08 1164 13 00 VRG14 40 5 G " 58 116 44 6.5 1164 14 00 VRG14 50 40 G 1/4" 6 15 44 6.30 * Kvs-value in m 3 /h at a pressure drop of 1 bar. See also flow chart on page 35, Note 41
CHNGE-OVER / DIVERTING VLVE SERIES VRG30 The compact rotary 3-way change-over valve series VRG30 is available in DN 0 50, and is made of DZR brass, PN 10. Three types of connections; internal thread, external thread or with compression fittings. OPERTION The ESE series VRG30 is a range of low leakage rotary valves made of a special brass alloy (DZR) suitable for change-over operation where no regulating characteristics are required. For easy manual operation, the valves are equipped with non-slip knobs and end stops. The valve position scale can be turned over and rotated, allowing a wide choice of mounting positions. Together with actuator series ESE R600 equipped with auxiliary switch the VRG30 valves are also easily automated thanks to the unique valve-to-actuator interface. ESE VRG30 valves are available in dimensions DN 0 50 with internal thread, in DN 0 50 with external thread and with compression fittings for pipe O.D. and 8 mm. SERVICE ND MINTENNCE The slender and compact design of the valve allows for easy tool access when assembling and disassembling the valve. Repair kits are available for key components. n extra O-ring can also be installed as additional shaft seal without any need for draining the system or dismantling the valve, as long as the system is depressurized. INSTLLTION EXMPLES ll the examples of installations can be mirrored. The valve position scale can be turned over and rotated to fit a number of installation layouts and should at the installation be fitted in the correct position as shown in the instruction for installation. The symbol markings of the valve ports ( ) minimize the risk of incorrect installation. VLVE VRG30 DESIGNED FOR Heating Comfort cooling Potable water Floor heating Solar heating SUITLE CTUTORS The valve series VRG30 may most easily be fitted with ESE actuators: Series R600 Series 90* Ventilation Zone District hot water District heating District cooling Series 90C Series 90K *daptor kit necessary, see product page TECHNICL DT Pressure class: PN 10 Media temperature: max. (continuously) +110ºC max. (temporarily) +130ºC min. -10ºC Torque (at nominal pressure): < 5 Nm Leakrate in % of flow*: Mixing < 0.05% Diverting < 0.0% Working pressure: 1 MPa (10 bar) Max. differential pressure drop: Mixing, 100 kpa (1 bar) Diverting, 00 kpa ( bar) Close off pressure: 00 kpa ( bar) Rangeability Kv/Kv min, -: 100 Connections: Internal thread, ISO 7/1 External thread, ISO 8/1 * Differential pressure 100kPa (1 bar) Material Valve body and slide: rass DZR, CW 60N Shaft and bushing: PPS composite O-rings: EPDM PED 97/3/EC, article 3.3 4
CHNGE-OVER / DIVERTING VLVE SERIES VRG30 D NEW 3-WY CHNGE-OVER VLVE SERIES VRG31, INTERNL THRED C rt. No. Reference DN Kvs* Connection C D The flat-sided spindle top points towards the sleeve position. Replaces 116 01 00 VRG31 0 6.3 Rp 3/4 36 7 3 50 0.43 116 0 00 VRG31 5 10 Rp 1 41 8 34 5 0.70 116 03 00 VRG31 3 16 Rp 1 1/4 47 94 37 55 0.95 116 04 00 VRG31 40 5 Rp 1 1/ 58 116 44 6 1.75 116 05 00 VRG31 50 40 Rp 6 15 44 6.05 Note ROTRY MOTORIZED VLVES 3-WY CHNGE-OVER VLVE SERIES VRG3, EXTERNL THRED rt. No. Reference DN Kvs* Connection C D Replaces 116 06 00 VRG3 0 6.3 G 1 36 7 3 50 0.43 116 07 00 VRG3 5 10 G 1 1/4 41 8 34 5 0.70 116 08 00 VRG3 3 16 G 1 1/ 47 94 37 55 0.95 116 09 00 VRG3 40 5 G 58 116 44 6 1.75 116 10 00 VRG3 50 40 G 1/4 6 15 44 6.05 Note 3-WY CHNGE-OVER VLVE SERIES VRG33, COMPRESSION FITTING rt. No. Reference DN Kvs* Connection C D Replaces 116 11 00 VRG33 0 4 CPF mm 36 7 3 50 0.40 116 1 00 VRG33 0 6.3 CPF mm 36 7 3 50 0.40 116 13 00 VRG33 5 10 CPF 8 mm 41 8 34 5 0.45 * Kvs-value in m 3 /h at a pressure drop of 1 bar. See also flow chart on page 35, CPF = compression fitting Note 43
SERIES VR140 The compact rotary mixing valve series VR140 for bivalent heating systems is available in DN 15 50, and is made of DZR brass. Three types of connections are available; internal thread, external thread and compression fittings. PN 10. OPERTION ESE series VR140 is a range of compact rotary mixing valve developed for bivalent systems, i.e. where two heat sources are connected in series or parallel. With an actuator and a control device, the ESE VR140 can be used to prioritize between heat sources. For easy manual operation the valves are equipped with non-slip knobs and end stops for an operation angle of 90. The valve position scale can be turned over and rotated, allowing a wide choice of mounting positions. Together with actuator series ESE R600, the VR140 valves are also easily automated and have extraordinary regulating accuracy thanks to the unique valve-to-actuator interface. For more advanced control functions, the ESE series 90 controllers allows even more applications. ESE VR140 valves are available in dimensions DN 15 50 with internal thread, in DN 15 50 with external thread and with compression fittings for pipe O.D. and 8 mm. FUNCTION The IV valve has two inlets to which the heat sources can be connected either in parallel or in series. The primary, i.e. the low grade heat source should be connected to port 1 and the secondary to port. When no heat is needed, both ports 1 and are closed. When heat is needed, the supply from port 1 is used as long as the required temperature can be maintained. When this is no longer the case the valve provides initially a mixed flow from ports 1 and. Finally port is fully open and port 1 closed. (The function is like a 3-way valve but with two inlets instead of one.) The IV valve may also be used on water storage tanks where two outlets from the tank are required. One outlet at the top of the tank and one half way down the tank serve the valve and the return line from the heating system is connected to the bottom of the tank. With this arrangement the hot water from the top of the tank will be used in conjunction with the cooler water drawn from the mid position. SERVICE ND MINTENNCE The slender and compact design of the valve allows for easy tool access when assembling and disassembling the valve. Repair kits are available for key components. n extra O-ring can also be installed as additional shaft seal without any need for draining the system or dismantling the valve, as long as the system is depressurized. VLVE VR140 DESIGNED FOR Heating Comfort cooling Potable water Floor heating Solar heating SUITLE CTUTORS The valve series VR140 may most easily be fitted with ESE actuators: Series R600 Series 90* TECHNICL DT Pressure class: PN 10 Media temperature: max. (continuously) +110ºC max. (temporarily) +130ºC min. -10ºC Torque (at nominal pressure): < 5 Nm Leakrate in % of flow*: < 0.5% Working pressure: 1 MPa (10 bar) Max. differential pressure drop: Mixing, 100 kpa (1 bar) Diverting, 00 kpa ( bar) Close off pressure: 00 kpa Rangeability Kv/Kv min, -: 100 Connections: Internal thread, ISO 7/1 External thread, ISO 8/1 * Differential pressure 100kPa (1 bar) Material Valve body and slide: rass DZR, CW 60N Shaft and bushing: PPS composite O-rings: EPDM PED 97/3/EC, article 3.3 VLVE CHRCTERISTICS Flow [%] 100 80 60 40 0 Ventilation Zone District hot water District heating District cooling Series 90C Series 90K *daptor kit necessary, see product page 0 0 10 0 30 40 50 60 70 80 90 Opening angle [ ] R R R 1 1 1 44
SERIES VR140 NEW INSTLLTION EXMPLES ll the examples of installation can be mirrored. The valve position scale can be turned over and rotated to fit a number of installation layouts and shall at the installation be fitted in the correct position as shown in the instruction for installation. The symbol markings of the valve ports ( ) minimize the risk of incorrect installation. ROTRY MOTORIZED VLVES Storage tank mixing Storage tank loading Parallel heat sources Serial heat sources 45
SERIES VR140 D Riser Heat source Return line C Heat source 1 The flat-sided spindle top points towards the sleeve input. 4-WY SERIES VR141, INTERNL THRED rt. No. Reference DN Kvs* Connection C D Replaces 1166 01 00 VR141 15.5 Rp 1/ 36 7 3 50 0.40 1166 0 00 VR141 0 4 Rp 3/4 36 7 3 50 0.5 1166 03 00 VR141 0 6.3 Rp 3/4 36 7 3 50 0.5 1166 04 00 VR141 5 10 Rp 1 41 8 34 5 0.80 IV 5 Rp1 1166 05 00 VR141 3 16 Rp 1 1/4 47 94 37 55 1.08 1166 06 00 VR141 40 5 Rp 1 1/ 58 116 44 6.5 1166 07 00 VR141 50 40 Rp 6 15 44 6.30 Note 4-WY SERIES VR14, EXTERNL THRED rt. No. Reference DN Kvs* Connection C D Replaces 1166 08 00 VR14 15.5 G 3/4" 36 7 3 50 0.40 1166 09 00 VR14 0 4 G 1" 36 7 3 50 0.5 IV 0 G 3/4 1166 10 00 VR14 0 6.3 G 1" 36 7 3 50 0.5 1166 11 00 VR14 5 10 G 1 1/4" 41 8 34 5 0.80 1166 1 00 VR14 3 16 G 1 1/" 47 94 37 55 1.08 1166 13 00 VR14 40 5 G " 58 116 44 6.5 1166 14 00 VR14 50 40 G 1/4" 6 15 44 6.30 Note 4-WY SERIES VRG143, COMPRESSION FITTING rt. No. Reference DN Kvs* Connection C D Replaces Note 1166 15 00 VR143 0 4 CPF mm 36 7 3 50 0.40 IV 0 CPF mm 1166 16 00 VR143 0 6.3 CPF mm 36 7 3 50 0.40 1166 17 00 VR143 5 6,3 CPF 8 mm 41 8 34 5 0.5 * Kvs-value in m 3 /h at a pressure drop of 1 bar. See also flow chart on page 35. CPF = compression fitting 46
DESIGNTION CODE SYSTEM FOR NEW PRODUCTS Type designations consists of 6 characters in a combination of 3 letters and 3 digits as illustrated below., C13 NEW [C] Subseries [] Product area L = Linear R = Rotary T = Thermic or Thermostatic Z = Diverting [] Type of product = ctuator L = Load unit V = Valve DESIGNTION CODE SYSTEM FOR ROTRY MOTORIZED VLVES ROTRY VLVES [VR_] Rotary valves are available as series VRG which replaces series G and MG, and series VR which replaces series IV. VRG13 ROTRY CTUTORS [R_] R13 [3] Type of Connection 1 = female = male 3 = compression fitting [] Flow = -way 3 = 3-way 4 = 4-way [1] Version 1 = regulating characteristic = non-regulating characteristic Rotary ctuators are available as series R which replaces series 60. [3] Control signal /Voltage 1 = 3-point, 30 VC = 3-point, 30 VC, uxiliary switch 3 = 3-point, 4 VC 4 = 3-point, 4 VC, uxiliary switch 5 = -point, 30 VC 6 = -point, 30 VC, uxiliary switch 7 = -point, 4 VC 8 = -point, 4 VC, uxiliary switch 9 = Proportional control signal [] Running time 1 = 3 seconds = 7 seconds 3 = 15 seconds 4 = 30 seconds 5 = 60 seconds 6 = 10 seconds 7 = 40 seconds 8 = 480 seconds 9 = variable running time [1] Version 6 = version 1 (replaces series 60) 47
SERIES 3MG 3MG, DN 15 3, DZR brass, PN 10. Three types of connections; internal thread, external thread or with compression fittings. OPERTION The ESE series MG is a compact mixing valve made of brass for use in heating and cooling installations. The MG is normally equipped with a knob for manual operation and is also suitable for automatic control. This is a simple operation when using the ESE actuator series R600 or series 90. The scale is graded on both sides and can be turned, allowing a choice of mounting positions. Operation angle = 90. Valves series 3MG are made of a special brass alloy (DZR) and are therefore also suitable for domestic water installations. SERVICE ND MINTENNCE ll major parts are replaceable. The shaft seal consist of two o-rings, one of which can be replaced without the need for draining down the system or dismantling the valve. However, before doing so, the system must be depressurized. INSTLLTION EXMPLES ll the examples of installations can be reversed. The valve position plate is graded on both sides and should at the installation be fitted in the correct position as shown in the instruction for installation. VLVE 3MG DESIGNED FOR Heating Comfort cooling Potable water Floor heating Solar heating SUITLE CTUTORS The valve series 3MG may most easily be fitted with ESE actuators: Series R600 Series 60 Ventilation Zone District hot water District heating District cooling Series 90 Series 90C Series 90K TECHNICL DT Pressure class: PN 10 Media temperature: max. +130 C min. 10 C Differential pressure drop: max. 100 kpa Torque: max. 3Nm Leakrate in % of flow: see table Rangeability Kv/Kv min : 100 Connections: Internal thread, ISO 7/1 External thread, ISO 8/1 Material Valve body, spindle and slide: rass DZR, CW 60N ushing: Plastic Cover plate: Zinc O-rings: EPDM VLVE CHRCTERISTICS C D % hot water 100 90 80 70 60 50 40 30 0 10 0 0 1 3 5 7 9 10 Valve position 48
SERIES 3MG E D Mixing 3-WY SERIES 3MG, EXTERNL THRED rt. No. Reference DN Kvs* Connection C D E C Leakrate in % of flow** mixing diverting 1100 54 00 3 MG 0 0 10 G 1 41 8 3 70 0.7 0.1 0.05 3-WY SERIES 3MGP, PUMP FLNGE ND EXTERNL THRED rt. No. Reference DN Kvs* Connection C D E Diverting The flat-sided spindle top (as well as the indicator of the knob) points towards the sleeve position. Leakrate in % of flow** mixing diverting 1100 55 00 3 MGP 15 15.5 G1 / G1 1/ / PF 1 1/ 48 11 3 70 51 1.0 0.1 0.05 1100 56 00 3 MGP 0 0 6.3 G1 / G1 1/ / PF 1 1/ 48 11 3 70 51 1.0 0.1 0.05 1100 0 00 3 MGP 5 5 8 G1 / G1 1/ / PF 1 1/ 48 11 3 70 51 1.0 0.1 0.05 1100 57 00 3 MGP 3 3 18 G1 / G1 1/ / PF 1 1/ 48 105 38 76 50 1.1 0.1 0.05 ROTRY MOTORIZED VLVES 3-WY SERIES 3MGR, ROTTING NUT rt. No. Reference DN Kvs* Connection C D E Leakrate in % of flow** mixing diverting 1100 15 00 3 MGR 0 0 6.3 RN 1 40 80 3 70 40 0.8 0.1 0.05 * Kvs-value in m 3 /h at a pressure drop of 1 bar. See also flow chart on page 36. ** Differential pressure 50 kpa CPF = compression fitting, PF = Pump Flange, RN = Rotating Nut 49
SERIES 4MG 4MG, brass, DN 15 3, PN 10. Internal or external thread. OPERTION The ESE series MG is a compact mixing valve made of brass for use in heating and cooling installations. The MG is normally equipped with a knob for manual operation and is also suitable for automatic control. This is a simple operation when using the ESE actuator series R600 or series 90. The scale is graded on both sides and can be turned, allowing a choice of mounting positions. Operation angle = 90. SERVICE ND MINTENNCE ll major parts are replaceable. The shaft seal consist of two o-rings, one of which can be replaced without the need for draining down the system or dismantling the valve. However, before doing so, the system must be depressurized. INSTLLTION EXMPLES ll the examples of installations can be reversed. The valve position plate is graded on both sides and should at the installation be fitted in the correct position as shown in the instruction for installation. VLVE 4MG DESIGNED FOR Heating Comfort cooling Potable water Floor heating Solar heating SUITLE CTUTORS The valve series 4MG may most easily be fitted with ESE actuators: Series R600 Series 60 Ventilation Zone District hot water District heating District cooling Series 90 Series 90C Series 90K TECHNICL DT Pressure class: PN 10 Media temperature: max. +130 C min. 10 C Differential pressure drop: max. 100 kpa Torque: Max. 3Nm Leakrate in % of flow: see table Rangeability Kv/Kv min : 100 Connections: Internal thread, ISO 7/1 External thread, ISO 8/1 Material Valve body, spindle and slide: rass CW 614N ushing: Plastic Cover plate: Zinc O-rings: EPDM VLVE CHRCTERISTICS % hot water 100 90 80 70 60 50 40 30 0 10 0 0 1 3 5 7 9 10 Valve position 50
SERIES 4MG E D Riser C From boiler To boiler Return line The flat-sided spindle top (as well as the indicator of the knob) points towards the sleeve position. ROTRY MOTORIZED VLVES 4-WY SERIES 4MGP, PUMP FLNGE ND EXTERNL THRED rt. No. Reference DN Kvs* Connection C D E Leakrate in % of flow** 1100 45 00 4 MGP 5 5 6.3 Rp 1 / PF 1 1/ 41 8 3 70 41 0.8 1 4-WY SERIES 4MGR, ROTTING NUT ND EXTERNL THRED rt. No. Reference DN Kvs* Connection C D E Leakrate in % of flow** 1100 46 00 4 MGR 0 0 8 G 1 / RN 1 40 80 3 70 40 0.8 1 * Kvs-value in m 3 /h at a pressure drop of 1 bar. See also flow chart on page 36. ** Differential pressure 50 kpa. PF = Pump Flange, RN = Rotating Nut 51
SERIES 5MG 5MG, DN 5 3, brass, PN 10. Internal thread connection. OPERTION The ESE series 5MG is a compact mixing valve with five ports. It is made of brass for use in heating installations. Series 5MG is normally equipped with a knob for manual operation and is also suitable for automatic control. This is a simple operation when using the ESE actuator 9P4 (article number 155 04 00). Series 5MG is available in dimensions DN 5 3 with internal thread. The scale is graded on both sides and can be turned, allowing a choice of mounting positions. Operation angle = 70. FUNCTION When used as mixing valve it has four inlets to be connected so that they draw heat from different layers in a storage tank or from different heat sources. When used as a diverting valve it has four outlets to be connected so that they feed different layers in a storage tank. SERVICE ND MINTENNCE ll major parts are replaceable. The shaft seal consist of two o-rings, one of which can be replaced without the need for draining down the system or dismantling the valve. However, before doing so, the system must be depressurized. INSTLLTION EXMPLES ll the examples of installations can be reversed. The valve position plate is graded on both sides and should at the installation be fitted in the correct position as shown in the instruction for installation. VLVE 5MG DESIGNED FOR Heating Comfort cooling Potable water Floor heating Solar heating SUITLE CTUTORS The valve series 5MG may most easily be fitted with ESE actuators: Series 90, type 9P4 Ventilation Zone District hot water District heating District cooling TECHNICL DT Pressure class: PN 10 Media temperature: max. +130 C min. 10 C Differential pressure drop: max. 100 kpa Torque: max. 3Nm Leakrate in % of flow: see table Rangeability Kv/Kv min : 100 Connections: Internal thread, ISO 7/1 Material Valve body, spindle and slide: rass CW 614N ushing: Plastic Cover plate: Zinc O-rings: EPDM 3 1 3 1 0 0 Mixing Diverting 5
SERIES 5MG 0 NEW D 5 5 1 E C 3 5 The flat-sided spindle top (as well as the indicator of the knob) points towards the opening in the sleeve. 5 ROTRY MOTORIZED VLVES 5-WY SERIES 5MG, INTERNL THRED rt. No. Reference DN Kvs* Connection C D E Leakrate in % of flow** 1100 5 00 5 MG 5 5 8 Rp 1 36 7 3 70 41 0.9 0.3 1100 53 00 5 MG 3 3 18 Rp 1 1/4 44 88 38 77 47 1. 0. * Kvs-value in m 3 /h at a pressure drop of 1 bar. See also flow chart on page 36. ** Differential pressure 50 kpa 53
SERIES 3F 3F, DN 0 150, cast iron, PN 6. Flange. OPERTION The ESE series F is a valve made of cast iron for use in heating and cooling installations. The mixing proportions are adjusted manually with a handle or, in automatically controlled systems, by means of an actuator. Suitable actuators are ESE series R600 for DN <50 or series 90. Valve series 3F is available in dimensions DN 0-150 with flanged connections. The scale is graded on both sides and can be turned, allowing a choice of mounting positions. Operation angle = 90. SERVICE ND MINTENNCE ll major parts are replaceable. The shaft seal consist two o-rings, one of which can be replaced without the need for draining down the system or dismantling the valve. However, before doing so, the system must be depressurized. INSTLLTION EXMPLES ll the examples of installations can be reversed. The valve position plate is graded on both sides and should at the installation be fitted in the correct position as shown in the instruction for installation. VLVE 3F DESIGNED FOR Heating Comfort cooling Potable water Floor heating Solar heating SUITLE CTUTORS The valve series 3F may most easily be fitted with ESE actuators: Series R600 < DN50 Series 60 Ventilation Zone District hot water District heating District cooling Series 90 Series 90C Series 90K TECHNICL DT Pressure class: PN 6 Media temperature: max. 110 C, min. 10 C Differential pressure drop: DN 0 50, max. 50 kpa DN 65 150, max. 30 kpa Leakrate in % of flow: max. 1.5% Rangeability Kv/Kv min : 100 Connection: Flange according to DIN 531 Material DN 0 5 DN 3-150 Valve body: Cast iron EN JL 1030 Slide: brass CW 614N brass CW 614N and stainless steel ushing: plastic brass CW 60N Cover plate: zinc cast iron O-rings: EPDM C D REQUIRED CTUTOR TORQUE The figures below are intended only as a recommendation for ordinary installations. In some applications the valve may require even more actuator torque. Valve size up to DN 5 actuator torque 3 Nm DN 50 5 Nm DN 80 10 Nm DN 150 15 Nm VLVE CHRCTERISTICS % hot water 100 90 80 70 60 50 40 30 0 10 0 0 1 3 5 7 9 10 Valve position 54
SERIES 3F F 3 Flanged connection PN6, standard DIN 531 E G C D Mixing Diverting The flat-sided spindle top (as well as the indicator of the knob) points towards the sleeve position. ROTRY MOTORIZED VLVES 3-WY SERIES 3F rt. No. Reference DN Kvs* C D E F G 1110 01 00 3F 0 0 1 70 140 40 8 65 90 4x11.5 3.5 1110 0 00 3F 5 5 18 75 150 40 8 75 100 4x11.5 4.0 1110 03 00 3F 3 3 8 80 160 40 8 90 10 4x15 5.9 1110 04 00 3F 40 40 44 88 175 40 8 100 130 4x15 6.8 1110 06 00 3F 50 50 60 98 195 50 9 110 140 4x15 9.1 1110 08 00 3F 65 65 90 100 00 5 95 130 160 4x15 10.0 1110 10 00 3F 80 80 150 10 40 63 106 150 190 4x18 16. 1110 1 00 3F 100 100 5 13 65 73 116 170 10 4x18 1.0 1110 14 00 3F 15 15 80 150 300 80 13 00 40 8x18 7.0 1110 16 00 3F 150 150 400 175 350 88 130 5 65 8x18 37.0 * Kvs-value in m 3 /h at a pressure drop of 1 bar. See flow chart on page 36. 55
SERIES 4F 4F, DN 3 150, cast iron, PN 6. Flange. OPERTION The ESE series F is a valve made of cast iron for use in heating and cooling installations. The mixing proportions are adjusted manually with a handle or, in automatically controlled systems, by means of an actuator. Suitable actuators are ESE series R600 for DN <50 or series 90. Valve series 4F is available in dimensions DN 3-150 with flanged connections. The scale is graded on both sides and can be turned, allowing a choice of mounting positions. Operation angle = 90. SERVICE ND MINTENNCE ll major parts are replaceable. The shaft seal consist two o-rings, one of which can be replaced without the need for draining down the system or dismantling the valve. However, before doing so, the system must be depressurized. INSTLLTION EXMPLES ll the examples of installations can be reversed. The valve position plate is graded on both sides and should at the installation be fitted in the correct position as shown in the instruction for installation. VLVE 4F DESIGNED FOR Heating Comfort cooling Potable water Floor heating Solar heating SUITLE CTUTORS The valve series 4F may most easily be fitted with ESE actuators: Series R600 < DN50 Series 60 Ventilation Zone District hot water District heating District cooling Series 90 Series 90C Series 90K TECHNICL DT Pressure class: PN 6 Media temperature: max. 110 C, min. 10 C Differential pressure drop: DN 0 50, max. 50 kpa DN 65 150, max. 30 kpa Leakrate in % of flow: max. 1.5% Rangeability Kv/Kv min : 100 Connection: Flange according to DIN 531 Material DN 0 5 DN 3-150 Valve body: Cast iron EN JL 1030 Slide: brass CW 614N brass CW 614N and stainless steel ushing: plastic brass CW 60N Cover plate: zinc cast iron O-rings: EPDM REQUIRED CTUTOR TORQUE The figures below are intended only as a recommendation for ordinary installations. In some applications the valve may require even more actuator torque. Valve size up to DN 5 actuator torque 3 Nm DN 50 5 Nm DN 80 10 Nm DN 150 15 Nm VLVE CHRCTERISTICS % hot water 100 90 80 70 60 50 40 30 0 10 0 0 1 3 5 7 9 10 Valve position 56
SERIES 4F D Riser Flanged connection PN6, standard DIN 531 E G F C From boiler To boiler Return line The flat-sided spindle top (as well as the indicator of the knob) points towards the sleeve position. ROTRY MOTORIZED VLVES 4-WY SERIES 4F rt. No. Reference DN Kvs* C D E F G 1110 17 00 4 F 3 3 8 80 160 40 8 90 10 4x15 7.0 1110 18 00 4 F 40 40 44 88 175 40 8 100 130 4x15 8. 1110 19 00 4 F 50 50 60 98 195 50 9 110 140 4x15 11.0 1110 0 00 4 F 65 65 90 100 00 50 9 130 160 4x15 1. 1110 1 00 4 F 80 80 150 10 40 65 108 150 190 4x18 0.0 1110 00 4 F 100 100 5 13 65 81 14 170 10 4x18 5.0 1110 3 00 4 F 15 15 80 150 300 81 14 00 40 8x18 35.0 1110 4 00 4 F 150 150 400 175 350 89 131 5 65 8x18 45.0 * Kvs-value in m 3 /h at a pressure drop of 1 bar. See flow chart on page 36. 57
SERIES T ND TM ESE 4-way valves Series T and TM are specially designed for factory fitting to boilers. 4T, DN 0 3, cast iron, PN 6. Internal thread. 4 TM, DN 0, brass, PN 10. External thread or with compression fittings. OPERTION The T/TM valves have the two ports for the boiler side in a single flange. The riser and return from the radiator system have internal threaded connections. Suitable flanges for welding to the boiler are also available. The T/TM valves have a double mixing function, i.e. a proportion of the hot water supplied from the boiler is mixed with the return water. This results in a higher return water temperature reducing the risk of corrosion and assuring a longer life for the boiler. They are designed to provide good control characteristics and reliability in operation. For automatic control ESE actuator series R600 or series 90 is recommended. SERVICE ND MINTENNCE ll major parts are replaceable. The shaft seal consist of two o-rings, one of which can be replaced without the need for draining down the system or dismantling the valve. However, before doing so, the system must be depressurized. TYPICL INSTLLTION = riser = return C = riser, boiler D = return to boiler The scale plate is printed on both sides allowing inverted installation. VLVE T/TM DESIGNED FOR Heating Comfort cooling Potable water Floor heating Solar heating SUITLE CTUTORS The valve series T and TM may most easily be fitted with ESE actuators: Series R600 Series 60 Ventilation Zone District hot water District heating District cooling Series 90 Series 90C Series 90K TECHNICL DT Pressure class: Series T, PN 6 Series TM, PN 10 Temperature: max. 110 C min. 10 C Operation angle: 90 Torque: Series T, 5 Nm Series TM, 3 Nm Leakrate in % of flow: max. 1.5% Connections: Internal thread, ISO 7/1 External thread, ISO 8/1 Material ody: Series T Cast iron EN JL 1030 Series TM rass CW 614N Slide/Spindle: rass CW 614N ushing: Plastic Cover plate: Zinc O-rings: EPDM VLVE CHRCTERISTICS % hot water 100 90 80 Series T C D Series TM C D 70 60 50 40 30 0 10 0 0 1 3 5 7 9 10 Valve position 58
SERIES T ND TM 4-way MDE IN SWEDEN voise 4-WY SERIES T, INTERNL THRED G rt. No. Reference DN Kvs* Connection C D E F G 1130 09 00 T 0 0 8 Rp 3/4 80 115 39 76 0 35 86.7 1130 10 00 T 5 5 10 Rp 1 80 115 39 76 5 35 86.7 1130 11 00 T 3 3 14 Rp 1 1/4 80 15 39 76 3 4 80 3.0 * Kvs-value in m 3 /h at a pressure drop of 1 bar. See flow chart on page 36. C D 94 7 E 1 100 7 F ROTRY MOTORIZED VLVES 118 90 65 9 56 40 0 G G G D 30 rt. No. 1130 04 00 rt. No. 1130 07 00 rt. No. 1130 05 00 Flange 4-WY SERIES TM, EXTERNL THRED rt. No. Reference DN Kvs* Connection C D G Note 1130 04 00 TM 0 0 5.5 G 3/4 64 85 39 76 75 0.90 4-WY SERIES TM, COMPRESSION FITTING rt. No. Reference DN Kvs* Connection C D G Note 1130 07 00 TM 0 0 5.5 CPF mm 64 85 39 76 75 1.14 1130 15 00 TM 0 0 5.5 CPF mm 64 85 39 76 75 with leakflow 1.14 1130 06 00 TM 0 0 5.5 CPF mm 64 85 39 76 75 G 1/ in base connection 1.14 1130 08 00 TM 0 0 5.5 CPF mm 64 85 39 76 75 G 1/ + O-ring groove in base connection 1.14 4-WY SERIES TM, ROTTING NUT rt. No. Reference DN Kvs* Connection C D G Note 1130 05 00 TM 0 0 5.5 RN 1 64 87 39 76 75 0.95 * Kvs-value in m 3 /h at a pressure drop of 1 bar. Flow chart, see page 36. CPF = compression fitting RN = Rotating Nut 59
SERIES H ND HG ESE mixing valves Series H/HG are designed for installations where space is limited. 3H, DN 5 40, cast iron, PN 10. Internal thread. 4H, DN 0 50, cast iron, PN 10. Internal thread. 3HG/4HG, DN5, cast iron, PN10. Union connections. OPERTION ESE mixing valve series H/HG have connections in an H configuration. The upward connections are for radiator circuits and the downward connections are for boiler connection. The H series valves are equipped with female screw connections and the HG series have union connections. The integrated bypass has an adjustable flow with a maximum 50% total capacity of the valve (especially suitable for floor heating installations). For automatic control ESE actuator series R600 or series 90 is recommended. SERVICE ND MINTENNCE ll major parts are replaceable. The shaft seal consist of two o-rings, one of which can be replaced without the need for draining down the system or dismantling the valve. However, before doing so, the system must be depressurized. VLVE H/HG DESIGNED FOR Heating Comfort cooling Potable water Floor heating Solar heating SUITLE CTUTORS The valve series H and HG may most easily be fitted with ESE actuators: Series R600 Series 60 Ventilation Zone District hot water District heating District cooling Series 90 Series 90C Series 90K TECHNICL DT Pressure class: PN 10 Temperature: max. 110 C min. 10 C Differential pressure drop: max. 50 kpa Torque: 5 Nm Leakrate in % of flow: Series H, max. 1.5% Series HG, max. 1% Connections: Internal thread, ISO 7/1 External thread, ISO 8/1 Material ody: Cast iron EN JL 1030 Slide/Spindle: Series H, DN 0-5 rass CW 614N Series H, DN 3-50 rass CW 614N & Stainless steel Series HG rass CW 614N ushing: Series H, DN 0-5 Plastic Series H, DN 3-50 rass CW 60N Series HG Plastic Cover plate: Series H, DN 0-5 Zinc Series H, DN 3-50 Cast iron EN JL 1030 Series HG Zinc O-rings: EPDM 60
SERIES H ND HG D 4 3-WY SERIES 3H, INTERNL THRED rt. No. Reference DN Kvs* Connection C D Note C ROTRY MOTORIZED VLVES 1135 15 00 H5 5 1 Rp 1 160 100 39 76 3.0 1135 17 00 H3 3 Rp 1 1/4 160 140 41 83 5.3 1135 19 00 H40 40 30 Rp 1 1/ 160 140 41 83 5.6 4-WY SERIES 4H, INTERNL THRED rt. No. Reference DN Kvs* Connection C D Note 1135 13 00 H0 0 10 Rp 3/4 160 100 39 76 3.0 1135 14 00 H5 5 1 Rp 1 160 100 39 76 3.0 1135 18 00 H3 3 Rp 1 1/4 160 140 41 83 5.6 1135 0 00 H40 40 30 Rp 1 1/ 160 140 41 83 6.3 1135 16 00 H50 50 35 Rp 00 140 41 83 6.8 3-WY SERIES 3HG, EXTERNL THRED rt. No. Reference DN Kvs* Connection C D Note 1135 05 00 3HG5 15 5 10 G 1 1/ 15 110 38 76 1).0 1135 1 00 3HG5 15 5 10 G 1 1/ 15 110 38 76 1), ). 4-WY SERIES 4HG, EXTERNL THRED rt. No. Reference DN Kvs* Connection C D Note 1135 01 00 4HG5 90 5 8 G 1 1/ 90 110 38 76 1) 1.5 1135 0 00 4HG5 15 5 6.3 G 1 1/ 15 110 38 76 1) 1.8 1135 08 00 4HG5 15 5 10 G 1 1/ 15 110 38 76 1).0 1135 11 00 4HG5 15 5 10 G 1 1/ 15 110 38 76 1), ). *Kvs-value in m 3 /h at a pressure drop of 1 bar. Flow chart, see page 36. Note 1) Male thread for union connections ) With y-pass 61
CTUTOR SERIES R600 3-POINT ESE ctuator Series R600 for operating ESE mixing valves DN 15 50. The actuators have an operating range of 90 and can easily be manually operated. OPERTION The ESE series R600 is a compact actuator designed for operating rotary mixing valves DN 15-50. The actuators R6X1, R6X, R6X3 and R6X4 are controlled by 3-point signal, and are recommended for mixing applications. The actuator has an operating range of 90 and the valve can easily be manually operated by the pull-andturn knob on the front of the actuator. VERSIONS The ESE actuators with 3-point signal control are available for 4 or 30 VC, 50 Hz and it is supplied with an attached 1.5 m connection cable. wide range of different running times is also available, from 30 to 100 seconds. n auxiliary switch, which can be set in any position, is available either as a pre-mounted component fitted to the actuator (R6X and R6X4) or as an optional kit to be ordered separately. The auxiliary switch is easily set by a unique solution, by just lifting off the turning knob the switch cam is accessible, no tools or disassembly required. SUITLE S Thanks to the special interface between the actuator series R600 and the ESE valve series VRG100, VRG00 and VR100, the unit as a whole has a unique stability and precision when regulating. The actuator series R600 is also easily mounted on the ESE valve series MG, G, F, IV, H and HG. Series VRG100 Series VRG00 Series VR100 Series MG Series G Series F DN50 Series IV Series H and HG LINKGE KITS The actuator is supplied complete with an adaptor kit for easily fitting onto an ESE rotary mixing valve. OPTION uxiliary switch kit rt. No. 160 07 00 TECHNICL DT mbient temperature: max. +55ºC min. -5ºC Enclosure rating: IP41 Protection class: II Power consumption: 4V V 30V 5 V : 0.4 kg LVD 006/95/EC EMC/86/336/EEC RoHS 00/95/EC WIRING The actuator should be preceded by a multi-pole contact breaker in the fixed installation. M ctuator, series: R641 R644, R651 R654, R661 R664, R671 R674 ctuator, series: R64, R644, R65, R654, R66, R664, R67, R674, R69, R694 The actuators are fitted with two separate cables, one cable for actuator regulation and one for the auxiliary switch. To set the switch position, remove the actuator knob and turn the green cam sleeve to the desired position. 6
CTUTOR SERIES R600 3-POINT NEW C + 77 (C = see valve) 43 43 37 66 13 77 CTUTOR SERIES R600, 3-POINT 4VC rt. No. Reference Voltage Running time 90 [s] Control signal* Installation dimensions for ctuator Series R600 with ESE VRG100, VRG00 and VR100 mixing valves Torque [Nm] Replaces 110 01 00 R643 4 VC, 50Hz 30 3-point SPDT 6 110 0 00 R653 4 VC, 50Hz 60 3-point SPDT 6 110 03 00 R663 4 VC, 50Hz 10 3-point SPDT 6 6 110 04 00 R673 4 VC, 50Hz 40 3-point SPDT 6 63 110 05 00 R693 4 VC, 50Hz 10/40/480/100 3-point SPDT 6 110 06 00 R644 4 VC, 50Hz 30 3-point SPDT 6 1) 110 07 00 R654 4 VC, 50Hz 60 3-point SPDT 6 1) 110 08 00 R664 4 VC, 50Hz 10 3-point SPDT 6 6M 1) 110 09 00 R674 4 VC, 50Hz 40 3-point SPDT 6 63M 1) 110 10 00 R694 4 VC, 50Hz 10/40/480/100 3-point SPDT 6 1) Note ROTRY MOTORIZED VLVES CTUTOR SERIES R600, 3-POINT 30VC rt. No. Reference Voltage Running time 90 [s] Control signal* Torque [Nm] Replaces 110 11 00 R641 30 VC, 50Hz 30 3-point SPDT 6 110 1 00 R651 30 VC, 50Hz 60 3-point SPDT 6 65 110 13 00 R661 30 VC, 50Hz 10 3-point SPDT 6 66 110 14 00 R671 30 VC, 50Hz 40 3-point SPDT 6 67 110 15 00 R691 30 VC, 50Hz 10/40/480/100 3-point SPDT 6 67-0 110 16 00 R64 30 VC, 50Hz 30 3-point SPDT 6 1) 110 17 00 R65 30 VC, 50Hz 60 3-point SPDT 6 65M 1) 110 18 00 R66 30 VC, 50Hz 10 3-point SPDT 6 66M 1) 110 19 00 R67 30 VC, 50Hz 40 3-point SPDT 6 67M 1) 110 0 00 R69 30 VC, 50Hz 10/40/480/100 3-point SPDT 6 67-0M 1) * 3-point SPDT = Single Pole Double Throw Note 1) With premounted auxiliary switch Note 63
CTUTOR SERIES R600 -POINT ESE ctuator Series R600 for operating ESE mixing valves DN 15 50. The actuators have an operating range of 90 and can easily be manually operated. OPERTION The ESE series R600 is a compact actuator designed for operating rotary mixing valves DN 15-50. The actuators R6X5, R6X6, R6X7 and R6X8 are controlled by -point (on/off) signal, and are recommended for diverting applications. The actuator has an operating range of 90 and the valve can easily be manually operated by the pull-andturn knob on the front of the actuator. In addition to the -point signal control, all the actuators can also be used for 3-point signal control. VERSIONS The ESE actuators with -point signal control are available for 4 or 30 VC, 50 Hz and are supplied with a builtin relay and a 1.5 m connection cable attached. Different running times are available, from 15 to 60 seconds. n auxiliary switch, which can be set in any position, is available either as a pre-installed component fitted to the actuator (R6X6 and R6X8) or as an optional kit to be ordered separately. The auxiliary switch is easily set by a unique solution, by just lifting off the turning knob the switch cam is accessible, no tools or disassembly required. SUITLE S Thanks to the special interface between the actuator series R600 and the ESE valve series VRG100, VRG00 and VR100, the unit as a whole has a unique stability and precision when regulating. The actuator series R600 is also easily mounted on the ESE valve series MG, G, F, IV, H and HG. Series VRG100 Series VRG00 Series VR100 Series MG Series G Series F DN50 Series IV Series H and HG LINKGE KITS The actuator is supplied complete with an adaptor kit for easily fitting onto an ESE rotary mixing valve. OPTION uxiliary switch kit rt. No. 160 07 00 TECHNICL DT mbient temperature: max. +55ºC min. -5ºC Enclosure rating: IP41 Protection class: II Power consumption: 4V V 30V 5 V : 0.4 kg LVD 006/95/EC EMC/86/336/EEC RoHS 00/95/EC WIRING The actuator should be preceded by a multi-pole contact breaker in the fixed installation. -point control signal *The direction of rotation is eligible by jumper setting. M 3-point control signal uxiliary switch M ctuator, series: R635 R638, R645 R648, R655 R658 ctuator, series: R636, R638, R646, R648, R656, R658 The actuators are fitted with two separate cables, one cable for actuator regulation and one for the auxiliary switch. To set the switch position, remove the actuator knob and turn the green cam sleeve to the desired position. 64
CTUTOR SERIES R600 -POINT NEW C + 77 (C = see valve) 43 43 37 66 13 77 CTUTOR SERIES R600, -POINT 4VC rt. No. Reference Voltage Running time 90 [s] Control signal* Torque [Nm] Installation dimensions for ctuator Series R600 with ESE VRG100, VRG00 and VR100 mixing valves Replaces 11 01 00 R637 4 VC, 50Hz 15 -point SPST 3 11 0 00 R647 4 VC, 50Hz 30 -point SPST 6 11 03 00 R657 4 VC, 50Hz 60 -point SPST 6 11 04 00 R638 4 VC, 50Hz 15 -point SPST 3 1) 11 05 00 R648 4 VC, 50Hz 30 -point SPST 6 1) 11 06 00 R658 4 VC, 50Hz 60 -point SPST 6 1) Note ROTRY MOTORIZED VLVES CTUTOR SERIES R600, -POINT 30VC rt. No. Reference Voltage Running time 90 [s] Control signal* Torque [Nm] Replaces 11 07 00 R635 30 VC, 50Hz 15 -point SPST 3 11 08 00 R645 30 VC, 50Hz 30 -point SPST 6 11 09 00 R655 30 VC, 50Hz 60 -point SPST 6 68 11 10 00 R636 30 VC, 50Hz 15 -point SPST 3 1) 11 11 00 R646 30 VC, 50Hz 30 -point SPST 6 1) 11 1 00 R656 30 VC, 50Hz 60 -point SPST 6 68M 1) * -point SPST = Single Pole Single Throw Note 1) With premounted auxiliary switch Note 65
CTUTOR SERIES R600 PROPORTIONL ESE ctuator Series R600 for operating ESE mixing valves DN 15 50. The actuators have an operating range of 90 and can easily be manually operated. OPERTION The ESE series R600 is a compact actuator designed for operating rotary mixing valves DN 15-50. The actuators R6X9 are controlled by proportional signal, and are recommended for mixing applications. The actuator has an operating range of 90 and the valve can easily be manually operated by the pull-and-turn knob on the front of the actuator. In addition to the proportional signal control, actuators series R639 can also be used for 3- and -point signal control. VERSIONS The actuators R6X9 are available for 4 V C/DC, 50/60 Hz power supply. n auxiliary switch, which can be set in any position, is available as an optional kit to be ordered separately. The auxiliary switch is easily set by a unique solution, by just lifting off the turning knob the switch cam is accessible, no tools or disassembly required. The R659 can be set to running times of 45 and 10 seconds and is supplied with a 1.5 m cable attached. The R639 can be set to running times of 15, 30 and 60 seconds and is supplied with a wire socket for connection to a cable of own choice. The R639 also have the additional features of proportional analogue output signal for monitoring devices etc, optional advanced noise reduction of the input signal and positioning memory for fast startup after power failure. SUITLE S Thanks to the special interface between the actuator series R600 and the ESE valve series VRG100, VRG00 and VR100, the unit as a whole has a unique stability and precision when regulating. The actuator series R600 is also easily mounted on the ESE valve series MG, G, F, IV, H and HG. Series VRG100 Series VRG00 Series VR100 Series MG Series G Series F DN50 Series IV Series H and HG LINKGE KITS The actuator is supplied complete with an adaptor kit for easily fitting onto an ESE rotary mixing valve. OPTION uxiliary switch kit rt. No. 160 07 00 TECHNICL DT mbient temperature: max. +55ºC min. -5ºC Enclosure rating: IP41 Protection class: II Power consumption - Operation: 5 W Power consumption - Dimensioning: R639, 11 V R659, 8 V : 0.4 kg LVD 006/95/EC EMC/86/336/EEC RoHS 00/95/EC WIRING The actuator should be preceded by a multi-pole contact breaker in the fixed installation. 0-10V, -10V, 0-0m, 4-0m L N/ M Y 0-10V/-10V/0-0m/4-0m X -10V ctuator series R659 ctuator series R639 66
CTUTOR SERIES R600 PROPORTIONL NEW C + 77 (C = see valve) 43 43 37 66 13 77 CTUTOR SERIES R600, PROPORTIONL 4V C/DC rt. No. Reference Voltage Running time 90 [s] 15 01 00 R639 4 VC/DC, 50/60Hz 15/30/60/10 15 0 00 R659 4 VC/DC, 50/60Hz 45/10 Note 1) Supplied with wire socket connection, no cable included. Control signal* 0..10 V,..10V, 0..0m, 4..0m 0..10 V,..10V, 0..0m, 4..0m Installation dimensions for ctuator Series R600 with ESE VRG100, VRG00 and VR100 mixing valves Torque [Nm] Replaces Note 6 1) 6 6P ROTRY MOTORIZED VLVES 67
CTUTOR SERIES 90 3-POINT ESE actuator Series 90 for operating ESE mixing valves DN 15 150. This series is provided with adjustable cam discs to obtain an operating range 30 180 which make the series very flexible. OPERTION The ESE series 90 actuator is a compact actuator for operating rotary mixing valves. The actuator is reversible and is provided with limit switches which are actuated by cam discs. y adjusting the cam discs an operating range from 30 to 180 can be obtained. The actuator is provided with a disconnection for manual operation and has an indication on the front showing valve position. The 3-point signal control actuator is available for 4 VC, 50/60 Hz, or 30V, 50 Hz with different running times as shown in the table. SUITLE S The actuator is supplied complete with an adaptor kit for easily fitting onto an ESE rotary mixing valve. Series VRG100* Series VRG00* Series VR100* Series MG Series G Series F DN50 Series IV Series H and HG *Separate adaptor kit is required, see below LINKGE KITS Required adaptor kits for easily fitting onto an ESE rotary mixing valve is available in two different styles. daptor kit designed for ESE mixing valve series MG, G, F, IV, H, HG is supplied with each actuator. daptor kits for ESE mixing valve series VRG and VR can be ordered separetely. rt. No. 1605 13 00 (= supplied with actuator) ESE valve series MG, G, F, IV, H, HG 1605 33 00 ESE valve series VRG, VR 1 To operate the valve manually, push the button and use the lever. The electric current is automatically disconnected as long as the button is in the lower position. Turn the valve to the desired position. daptor kits for other mixing valves and valves built-into boilers are available as follows: rt. No. 1605 16 00 Centra ZR, DR, DRU 1605 17 00 Centra Kompakt DRK/ZRK 1605 19 00 CTC, linear movement 1605 13 00 Sauter MH3 H4 1605 5 00 Siemens VG31, VI31, VF1, VCI31 1605 14 00 T VTR, T STM 1605 6 00 TC-TRV 1605 15 00 Viessmann (all nominal diameters) 1605 18 00 WIT 1605 0 4 00 Various adaptor kits for built-in mixing valves 3»CLICK«OPTIONS Separate auxiliary switch, see table next page marked ** rt. No. 9810 06 90 To return to automatic operation, bring the lever to the position where it locks, and the button returns to the upper position. The current supply is now connected. TECHNICL DT mbient temperature: max. +55 C min. 15 C Power consumption: ctuator 4 VC, V ctuator 30 VC, 5 V Enclosure rating: IP 54 Protection class: II Torque: See table : 0.8 kg 68
CTUTOR SERIES 90 3-POINT C+114 (C = see valve) 16 114 CTUTOR SERIES 90, 3-POINT 4 VC rt. No. Reference Voltage [VC] 48 48 88 50 Running time 90 [s] Torque [Nm] Control signal* Installation dimensions for ctuator Series 90 with ESE series MG, G, F, T/TM, H/HG and IV mixing valves Remark 105 0 00 91 4 15 5 3-point SPDT Separate auxiliary switch as option** 105 06 00 9 4 60 15 3-point SPDT Separate auxiliary switch as option** 105 07 00 9-4 10 15 3-point SPDT Separate auxiliary switch as option** 105 13 00 93 4 40 15 3-point SPDT Separate auxiliary switch as option** 105 04 00 91M 4 15 5 3-point SPDT With premounted auxiliary switch 105 11 00 9M 4 60 15 3-point SPDT With premounted auxiliary switch 105 09 00 9-M 4 10 15 3-point SPDT With premounted auxiliary switch 105 15 00 93M 4 40 15 3-point SPDT With premounted auxiliary switch ROTRY MOTORIZED VLVES CTUTOR SERIES 90, 3-POINT 30 VC rt. No. Reference Voltage [VC] Running time 90 [s] Torque [Nm] Control signal* Remark 105 17 00 94 30 15 5 3-point SPDT Separate auxiliary switch as option** 105 19 00 95 30 60 15 3-point SPDT Separate auxiliary switch as option** 105 0 00 95-30 10 15 3-point SPDT Separate auxiliary switch as option** 105 3 00 96 30 40 15 3-point SPDT Separate auxiliary switch as option** 105 18 00 94M 30 15 5 3-point SPDT With premounted auxiliary switch 105 00 95M 30 60 15 3-point SPDT With premounted auxiliary switch 105 1 00 95-M 30 10 15 3-point SPDT With premounted auxiliary switch 105 4 00 96M 30 40 15 3-point SPDT With premounted auxiliary switch * 3-point SPDT = Single Pole Double Throw WIRING The actuator should be preceded by a multi-pole contact breaker in the fixed installation. uxiliary switch ctuator, rt. No. 105 0 00, 105 06 00, 105 07 00, 105 13 00, 105 17 00, 105 19 00, 105 0 00, 105 3 00 ctuator with premounted auxiliary switch, rt. No. 105 (04) 00, (09), (11), (15), (18), (1), (), (4) These actuators are supplied with one auxiliary switch. To set the switch position, remove the actuator cover and turn the cam sleeve to the desired position. 69
CTUTOR SERIES 90 -POINT ESE actuator Series 90 for operating ESE mixing valves DN 15 150. This series is provided with adjustable cam discs to obtain an operating range 30 180 which make the series very flexible. OPERTION The ESE series 90 actuator is a compact actuator for operating rotary mixing valves. The actuator is reversible and is provided with limit switches which are actuated by cam discs. y adjusting the cam discs an operating range from 30 to 180 can be obtained. The actuator is provided with a disconnection for manual operation and has an indication on the front showing valve position. The -point signal control actuator is available for 4 VC, 50/60 Hz, or 30V, 50 Hz with different running times as shown in the table. n -point signal control actuator with built-in relay should be selected when the actuator is to be controlled by an on/off thermostat. SUITLE S The actuator is supplied complete with an adaptor kit for easily fitting onto an ESE rotary mixing valve. Series VRG100* Series VRG00* Series VR100* Series MG Series G Series F DN50 Series IV Series H and HG *Separate adaptor kit is required, see below LINKGE KITS Required adaptor kits for easily fitting onto an ESE rotary mixing valve is available in two different styles. daptor kit designed for ESE mixing valve series MG, G, F, IV, H, HG is supplied with each actuator. daptor kits for ESE mixing valve series VRG and VR can be ordered separetely. rt. No. 1605 13 00 (= supplied with actuator) ESE valve series MG, G, F, IV, H, HG 1605 33 00 ESE valve series VRG, VR 1 To operate the valve manually, push the button and use the lever. The electric current is automatically disconnected as long as the button is in the lower position. Turn the valve to the desired position. daptor kits for other mixing valves and valves built-into boilers are available as follows: rt. No. 1605 16 00 Centra ZR, DR, DRU 1605 17 00 Centra Kompakt DRK/ZRK 1605 19 00 CTC, linear movement 1605 13 00 Sauter MH3 H4 1605 5 00 Siemens VG31, VI31, VF1, VCI31 1605 14 00 T VTR, T STM 1605 6 00 TC-TRV 1605 15 00 Viessmann (all nominal diameters) 1605 18 00 WIT 1605 0 4 00 Various adaptor kits for built-in mixing valves 3»CLICK«To return to automatic operation, bring the lever to the position where it locks, and the button returns to the upper position. The current supply is now connected. TECHNICL DT mbient temperature: max. +55 C min. 15 C Power consumption: 30 VC, 5 V Enclosure rating: IP 54 Protection class: II Torque: See table : 0.8 kg 70
CTUTOR SERIES 90 -POINT C+114 (C = see valve) 16 114 CTUTOR SERIES 90, -POINT 30 VC rt. No. Reference Voltage 48 48 88 50 Running time 90 [s] Torque [Nm] Control signal* 105 5 00 97 30 15 5 -point SPST With built-in relay 105 6 00 98 30 60 15 -point SPST With built-in relay *-point SPST = Single Pole Single Throw Installation dimensions for ctuator Series 90 with ESE series MG, G, F, T/TM, H/HG and IV mixing valves Remark ROTRY MOTORIZED VLVES WIRING The actuator should be preceded by a multi-pole contact breaker in the fixed installation. ctuator with built-in relay, rt. No. 105 5 00, 105 6 00 The direction of rotation is changed by a contact located under the cover. 71
CTUTOR SERIES 90 PROPORTIONL ESE actuator Series 90 for operating ESE mixing valves DN 15 150. This series is provided with adjustable cam discs to obtain an operating range 30 355 which make the series very flexible. OPERTION The ESE series 90 actuator is a compact actuator for operating rotary mixing valves. The actuator is reversible and is provided with limit switches which are actuated by cam discs. For 155 01 00 to 155 03 00 the operating range is 90 alt. 180, and for 155 04 00 the operating range is 355. The actuator is provided with a disconnection for manual operation and has an indication on the front showing valve position. The actuator is also available in step motor driven versions for regulation with different proportional signals and running times. Supply voltage 4V C/DC. The actuators are factory set at 0 10 V and 15 s for 155 03 00, 60 s for 155 01 00 resp. 10 s for 155 0 00. ny adjustments are made by removal of front cover. SUITLE S The actuator is supplied complete with an adaptor kit for easily fitting onto an ESE rotary mixing valve. Series VRG100* Series VRG00* Series VR100* Series MG Series G Series F DN50 Series IV Series H and HG *Separate adaptor kit is required, see below LINKGE KITS Required adaptor kits for easily fitting onto an ESE rotary mixing valve is available in two different styles. daptor kit designed for ESE mixing valve series MG, G, F, IV, H, HG is supplied with each actuator. daptor kits for ESE mixing valve series VRG and VR can be ordered separetely. rt. No. 1605 13 00 (= supplied with actuator) ESE valve series MG, G, F, IV, H, HG 1605 33 00 ESE valve series VRG, VR 1 To operate the valve manually, push the button and use the lever. The electric current is automatically disconnected as long as the button is in the lower position. Turn the valve to the desired position. daptor kits for other mixing valves and valves built-into boilers are available as follows: rt. No. 1605 16 00 Centra ZR, DR, DRU 1605 17 00 Centra Kompakt DRK/ZRK 1605 19 00 CTC, linear movement 1605 13 00 Sauter MH3 H4 1605 5 00 Siemens VG31, VI31, VF1, VCI31 1605 14 00 T VTR, T STM 1605 6 00 TC-TRV 1605 15 00 Viessmann (all nominal diameters) 1605 18 00 WIT 1605 0 4 00 Various adaptor kits for built-in mixing valves 3»CLICK«To return to automatic operation, bring the lever to the position where it locks, and the button returns to the upper position. The current supply is now connected. TECHNICL DT mbient temperature: max. +55 C min. 15 C Power consumption: 4V C/DC, 5 V Enclosure rating: IP 54 Protection class: II Torque: See table : 0.8 kg 7