AIR INNOVATEDTM Illustrated Parts List for VMAC System S700178 Cummins 4.5 VR70 www.vmacair.com
Illustrated Parts List for VMAC System S700178 Cummins 4.5 VR70 1. Kit Pack List... 2 2. Fastener Pack, 3801278... 4 3. Cummins Engine Kit, A240100... 5 4. Air Intake Kit, A250101... 6 5. Air to Oil Cooler, 2020100... 7 6. Separator Tank, 2120101... 8 7. Coalescer Assembly, 2130100... 9 8. Blowdown Solenoid Assembly, 4800787... 10 9. Compressor Assembly, P120182... 11 10. Inlet Valve Sub Components, 9200610... 12 NOTE: Drawings are not to scale. Document 1930354 Changes and Revisions Checked by Revised Revision Revision Details Eng. Implemented by Tech. Qual. Mech. Elec. A ECN 18-073 BJG SDM N/A RD AWG 03JUL2018 Fax: 1-250-740-3201 Page 1 of 12
1. Kit Pack List 1 1752114 1 HOSE, CRIMPED, 1/2 X114 2 1752125 1 HOSE, CRIMPED, 1/2 X125 3 1770111 1 HOSE, CRIMPED, 3/4 X111 4 1772048 1 HOSE, CRIMPED, 3/4 X48 5 1772088 1 HOSE, CRIMPED, 3/4 X88 6 1930060 1 MANUAL, OWNERS GENERIC, VR70 & 7 1930354 1 ILLUSTRATED PARTS LIST, S700178 8 2020100 1 COOLER, AIR TO OIL, 24V 9 2120101 1 TANK, SEPARATOR 10 2130100 1 ASSEMBLY, COALESCER 11 2200105 2 CLAMP, MOUNTING BRACKET C, 6 12 3501261 1 DC-DC CONVERTER, 24V-12V, 100W 13 3530787 1 PIGTAIL, FAN, GT280 14 3550995 1 CONROL BOX, GENERIC, GT150, 12 15 3550996 1 INTERFACE CABLE, S700178/180 16 3600152 1 VALVE, 60PSI MIN PRESSURE CHECK 17 3801278 1 FASTENER PACK, S700178 18 4800669 1 SYS ID & OP INSTR, S700171/178 19 4800787 1 ASSY, BLOWDOWN SOLENOID 20 A240100 1 ENGINE KIT, CUMMINS 4.5 21 A250101 1 KIT, AIR INTAKE, 2, 90, 12.5FT 22 A700091 2 OIL, VR, 1L, HIGH PERFORMANCE 23 A700094 1 OIL, VR, 4L, HIGH PERFORMANCE 24 P120182 1 ASSEMBLY, COMPRESSOR Page 2 of 12 Fax: 1-250-740-3201
Figure 1 Kit Pack List Fax: 1-250-740-3201 Page 3 of 12
2. Fastener Pack, 3801278 1 3801272 1 FASTPACK, OIL FILL 1.1 4900043 1 ELBOW, STEEL JIC/JIC SWIVEL, 3/4 1.2 4900162 1 TEE, RUN, STEEL #12JIC 1.3 4900164 1 FITTING, MODIFIED 2 3801276 1 FASTENER PACK, TUBING 2.1 1700571 105 TUBE, TEFLON,PTFE, 3/16"OD X 1/8"ID 2.2 1700571 36 TUBE, TEFLON,PTFE, 3/16"OD X 1/8"ID 2.3 1700581 36 LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP 2.4 1700581 2X105 LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP 2.5 1700659 105 TUBE, PTFE, 1/4 OD, DOT Figure 2 Fastener Pack Page 4 of 12 Fax: 1-250-740-3201
3. Cummins Engine Kit, A240100 1 1610357 1 BELT, K060458 2 1800228 1 PULLEY, CRANK, CUMMINS 4.5 3 3801277 1 FASTENER PACK, A240100 3.1 3801270 1 FASTPACK, MAIN BRACKET, S700178 3.1.1 1520652 3 BOLT,HHCS,FL,M12 X1.75 X45 C10.9 3.1.2 1540526 1 BOLT, SHCS, M8 X 1.25 X 20, GR12.9 3.2 3801271 1 FASTPACK, COMPRESSOR, S700178 3.2.1 1540521 3 BOLT, SHCS, PL, M8 X 1.25 X 110 4 4800796 1 ASSY, MAIN BRACKET, S700178 4.1 3300036 1 TENSIONER 7C3Z-6B209-D 4.2 1100238 1 BRACKET, CUMMINS 4.5 Figure 3 Engine Kit Fax: 1-250-740-3201 Page 5 of 12
4. Air Intake Kit, A250101 1 1700650 150.0 HOSE, FLEXIBLE, AIR INTAKE 2 2 1700661 1 HOSE, ELBOW 2.0 ID X 2.0 OD 3 2160102 1 AIR FILTER, 100CFM, 2.0IN, 90DEG 3.1 2160100 1 AIR FILTER, 100CFM, 2.0IN, STR 3.2 1700661 1 HOSE, ELBOW 2.0 ID X 2.0 OD 4 2200027 2 CLAMP, HOSE HS32 Figure 4 Air Intake Kit Page 6 of 12 Fax: 1-250-740-3201
5. Air to Oil Cooler, 2020100 1 6000661 1 COOLER, #8 ORB PORTS, 1/4 PORT 2 1500595 6 RIVET, ALU, STANDARD, BLIND 1/4" 3 6000659 1 SHROUD, FAN 4 4900200 1 CONN, STRAIGHT, #8 MORB X #8 MJIC 5 3550887 1 ASSY, TEMP SWITCH, GT280 6 4900239 1 CONN, STEEL, #8 MORB X 1/2 MNPT 7 4500132 1 VALVE, CHECK, 1/2, CRACK 5PSI 8 4900016 1 CONNECTOR, STEEL NPT-TUBE, 1/2-1/2 9 3550997 1 ASSY, FAN W/ GUARD 11" GT280-24V 10 1520570 4 BOLT,HHCS FL LK PL, M8 X 1.25 X 16 Figure 5 Air to Oil Cooler Fax: 1-250-740-3201 Page 7 of 12
6. Separator Tank, 2120101 1 4900128 2 FITTING, 12ORB -12JIC, STEEL 2 2120100 1 WELDMENT, SEPARATOR 3 1520646 2 BOLT, HHCS G10.9, M6 X 1 X 10 FL PL 4 4900035 1 NIPPLE, STEEL STR THRD, 3/4-16 5 5800142 1 COVER, SIGHT GLASS 6 4900106 1 PLUG, STEEL, #5 ORB, HEX (VITON-O) 7 A700061 1 PYREX WINDOW KIT 8 4900200 1 CONN, STRAIGHT, #8 MORB X #8 MJIC 9 9200039 1 OIL FILTER, VR 3.250 SHORT Figure 6 Separator Tank Page 8 of 12 Fax: 1-250-740-3201
7. Coalescer Assembly, 2130100 1 9300025 1 ASSEMBLY, SCAVENGE TUBE 2 5000162 1 CONNECT,BRASS NPT-POLY,3/16-1/8 NPT 3 3600054 1 VALVE, SAFETY 200 PSI 4 2130101 1 FILTER HEAD, MACHINING 5 4900128 2 FITTING, 12ORB -12JIC, STEEL 6 9300007 1 ADAPTER 7 3600079 1 OIL SEPARATOR, SPIN-ON Figure 7 Coalescer Assembly Fax: 1-250-740-3201 Page 9 of 12
8. Blowdown Solenoid Assembly, 4800787 1 1500632 2 SCREW, PHMS, M5 X 10 2 1200764 1 BRACKET, SOLENOID 3 5000201 1 CONNECTOR, BRASS, NPT-POLY, 1/4-3/16 4 4500105 1 MUFFLER, SINTERED EXHAUST, 1/4" 5 3550998 1 VALVE, SOLENOID, N.O., GT150 4-PIN Figure 8 Blowdown Solenoid Assembly Page 10 of 12 Fax: 1-250-740-3201
9. Compressor Assembly, P120182 1 1540550 2 BOLT,SHCS,M8 X 1.25 X 50, G12.9 PLT 2 1540530 2 BOLT,SHCS,M8 X 1.25 X 55, G12.9 PLT 3 5000162 1 CONNECT,BRASS NPT-POLY,3/16-1/8 NPT 4 5000165 1 ELBOW,90, BRASS NPT-POLY, 1/8-3/16 5 4300076 1 PIPE FTG, PLUG SKT HEAD, 1/8 6 9200610 1 ASSY, INLET, 2.0 INTAKE 7 5000020 1 ELBOW, BRASS NPT-POLY, 1/8-1/4 8 5830004 1 O-RING, VITON, 3 1/8 ID X 1/8 9 P120194 1 BASE ASSY, VR70, 6R-6.0 9.1 P200035 1 CLUTCH, COMPLETE 6 GROOVE 10 4900128 1 FITTING, 12ORB -12JIC, STEEL 11 3550794 1 PROBE, ASSY, THERMISTOR. GT 150 12 4900200 1 CONN, STRAIGHT, #8 MORB X #8 MJIC 13 4900045 1 PLUG, STEEL HEX SAE/O-RING PORT NOTE: CLUTCH FASTENERS SHOWN FOR REFERENCE Figure 9 Compressor Assembly Fax: 1-250-740-3201 Page 11 of 12
10. Inlet Valve Sub Components, 9200610 1 4900045 1 PLUG, STEEL HEX SAE/O-RING PORT 2 9200574 1 INLET VALVE, SEAT 3 5830070 1 O-RING, VITON, 2 9/16 ID X 3/32 4 3200545 1 ADAPTER, INLET, 2 5 A700137 1 KIT, REGULATOR 6 5830130 1 O-RING, VITON, 1 3/8 ID X 3/16 7 5830002 1 O-RING, VITON, 2 3/8 ID X 3/32 8 1500533 4 SCREW, BUTTON HCS, 10-32 X 5/8 PL Figure 10 Inlet Valve Sub Components Page 12 of 12 Fax: 1-250-740-3201
Manufactured by 888-241-2289 tech@vmacair.com 877-740-3202 warranty@vmacair.com www.vmacair.com www.kb.vmacair.com 1333 Kipp Road, Nanaimo, B.C., V9X 1R3 Canada