FO-0E30C-VAS October 20
Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 CONTROLLER ECU & HARNESS... 9 COUNTERSHAFT & BRGS (AUX)... 0 COUNTERSHAFT ASSY... ELECTRIC CLUTCH ACTUATOR... 2 FILTER REGULATOR... 3 HEAT EXCHANGER... 4 INPUT SHAFT & DRIVE GEAR... 5 INTEGRAL OIL PUMP... 6 KITS & ASSEMBLIES... 8 MAINSHAFT & SYNCHRO(AUX)... 9 MAINSHAFT ASSY... 20 OIL FILTER... 2 RANGE CYLINDER... 22 REVERSE IDLER... 23 SHIFT BAR HOUSING... 25 SHIFT CONTROLS... 26 X-Y SHIFTER MODULE... 27 2
How To Use The Illustrated Parts List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic Parts Catalog at www.roadranger.com/epc. Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit www.roadranger.com. Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- Part numbers beginning with the letter 'K' are kits that are not assembled S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. Current Part - indentifies part as it is available for service. Description - specifies part name or description. Replaced Part - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used 3
Group: AUXILIARY DRIVE GEAR AUXILIARY DRIVE GEAR 430629 SPACER 2 2 5566508- BEARING 5566503,5566508 K-400 BOX 3 4300894 RETAINER 4 X-8-645 CAPSCREW X 8 62 6 3/8"-6X" 5 4303357 AUXILIARY DRIVE GEAR 6 6763 SNAP RING K-400 4
Group: CASE (AUX) CASE (AUX) S-250 SPEEDO ROTOR ASSY 4302242 MAGNETIC 2 55685 -O- RING K-298,S-250,S-306 3 K-298 OIL SEAL KIT 4302322 4302323 "FOR MAGNETIC COVER" K-400 4 X-8-080M CAPSCREW 2 M8 X.25 X 2MM S-306 5 S-306 REAR BEARING COVER ASSY 4306498 6 00955 GASKET - RED EDGE K-298,K-40,S-306 MOLDED 7 X-8L-6 CAPSCREW 4 3/8"-6X3-/4" S-306 7 X-8L-64 CAPSCREW 2 3/8"-6X2" S-306 8 X-8L-602 CAPSCREW 6 3/8"-6X-/2" 8 X-8L-64 CAPSCREW 2 3/8"-6X2" S-306 8 X-8L-66 CAPSCREW X 8 66 3/8"-6X2-3/4" 9 4302320 COVER 2346 2 0 4305978 GASKET 4302246 2 K-40 K-2805 SHIM KIT 2452 K - 206 K-400 2 4335 GASKET K-40 3 4306562 REAR HOUSING 4 5505543 YOKE-70 HALF ROUND 5 2085 LIFTING EYE 705 2 6 X-8L-600 CAPSCREW 8 3/8"-6X" K-402 5
7 X-8C-409 CAPSCREW /4"-20X5/8" K-3938,K-3947,S-3 8 K-3947 DIRECTIONAL SPEED 4306497 SENSOR KIT 9 K-3523 SPEEDO PLUG KIT 4302707 2 20 4304653 SHIELD S-306 6
Group: CASE (FRONT) CASE (FRONT) S-32 CASE 4306554 2 4304023 PLUG 4303747 2 -/6" MAGNETIC, O-RING INCLUDED 3 A-747 EXTENDED LUBE TUBE 4305393 ASSY 4 430530 GASKET 430280 K-40 5 4302809 PTO COVER 6596,430057 6 X-8-725 CAPSCREW X 8 724 8 7/6"-4X7/8" 7 4306584 CLUTCH HOUSING GASKET 430485,4305668 K-40 8 A-87 CLUTCH HOUSING ASSY 4307000 STANDARD 8 A-88 CLUTCH HOUSING ASSY, NODAL 4306906 NODAL 9 X-8C-40 CAPSCREW /4"-20X-/8" K-4088 0 K-4088 HAND HOLE COVER KIT 4306459 4306583 STUD 5966 4 FOR CLUTCH HOUSING 5577005 STUD 2 (.625 X 3.75), FOR LCIB 2 X-0-005 WASHER X 3 000,X0 000 6.23 X 6.60 K-434,X0 004 3 X--02 HEX NUT X--005 6.625-8 K-434 4 4306466 FRONT BEARING COVER K-4059 7
5 X-8L-604 CAPSCREW 6 3/8"-6X-/4" 6 K-3938 SPEED SENSOR KIT 7 43 GASKET K-40,K-4059 8 285 BUSHING 2 K-4036 9 X-8-423 CAPSCREW 2 /4"-20X/2" K-4088 20 X-8C-830 HEX HEAD X-8C-826 6.500-3 X.490 SCREW/WASHER ASSY 2 4305550 SIGHT PLUG (-5/8) 430423 22 X-8-686 CAPSCREW 6 3/8"-6X3/4" 23 4575 PTO COVER 4302254 24 4305309 GASKET 684 K-40 27 4373 MAGNET 3 S-32 28 828 PIN 2 29 X--02 HEX NUT 2.625-8 K-434 30 X-0-005 WASHER X 3 000,X0 000 2.23 X 6.60 K-434,X0 004 3 4554 STUD 632,6579 2 5/8" X 2-3/6" 36 2304 PLUG 72 2 37 X-8-005 CAPSCREW 2 5/8"-X-/4" 38 2084 SPACER 2 39 X-2-802 PIPE PLUG X2 800 /2" 40 69447 PIN 4 3835 -O- RING 2 42 3653 -O- RING 2 K-2908 43 5568544 -O- RING 45 X-2-22 PIPE PLUG 46 3834 -O- RING 8
Group: CONTROLLER ECU & HARNESS CONTROLLER ECU & HARNESS K-438 ECU ASSEMBLY KIT (VAS) 2 K-3985 TRANSMISSION HARNESS KIT 4 K-3682 RANGE/SPLITTER VALVE 55680,556804,K - KIT 2907 5 X-8-264 HEX FLANGE HEAD X 8 259 4 #0-24 X /4 SCREW 6 K-2908 -O- RING KIT FOR SOLENOID VALVE 9
Group: COUNTERSHAFT & BRGS (AUX) COUNTERSHAFT & BRGS (AUX) 4302074- BOX BEARING 2343,4302074 4 K-400 2 A-6339 WELDED A - 6073 2 C/S 430209 - D/G 2360 COUNTERSHAFT ASSY 3 2342 SPACER 2 0
Group: COUNTERSHAFT ASSY COUNTERSHAFT ASSY 4302082 SNAP RING 2 K-400,K-440 2 430272 BEARING 2 K-400 3 4306556 CNTRSHFT-W/REV & ST 2 4 X-6-E KEY 2 5 625 ROLL PIN 2 6 4304840 KEY 9673 2 7 20382 2ND GEAR-CNTRSHFT 9269,430203 2,430352 8 4300247 3RD GEAR-CNTRSHFT 2 9 43009 OD GEAR-CNTRSHFT 430507 2 0 5953 PTO GEAR - LOWER 0 20840 PTO GEAR - UPPER 4302666 DRIVE GEAR - CNTRSHFT 2 2 998 SNAP RING 2 K-400,K-440 3 4304599 BEARING 4302677 4304598 2 4 4304605 RETAINER 9548 2 5 X-7-005 CAPSCREW 2 5/8"-8X-3/4"
Group: ELECTRIC CLUTCH ACTUATOR ELECTRIC CLUTCH ACTUATOR 0 K-403 ECA SHIELD KIT A-855 NOT PICTURED K-3936 ECA INLINE KIT 2 X-8L-609 CAPSCREW 4 K-3936,K-4036 2
Group: FILTER REGULATOR FILTER REGULATOR K-4095 FILTER REGULATOR KIT 80 PSI 2 K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR 3 X-8C-42 CAPSCREW X 8S 42 2 /4"-20X2-/4" 4 54 -O- RING 2 K-3365,K-4095 5 X-2-208 PIPE PLUG 3 /8" NPT 3
Group: HEAT EXCHANGER HEAT EXCHANGER 5586645 HEAT EXCHANGER 2 X-8C-604 CAPSCREW 2 3/8"-6X-/4" 3 55880 OIL HOSE ASSEMBLY 57.5" 4 5588 OIL HOSE ASSEMBLY 50" 5 K-3902 MOUNTING BRACKET 430642 6 X-8C-609 SCREW 5 3/8-6 X -3/4 K-3902 4
Group: INPUT SHAFT & DRIVE GEAR INPUT SHAFT & DRIVE GEAR 2 5568554 O-RING NOT SOLD FOR SERVICE 3 6980 SNAP RING K-400,K-4059,K-440 4 43047 BEARING K-400,K-4059 5 6463 SPACER 6 4750 SNAP RING K-400,K-4059,K-440 7 430590 MAIN DRIVE GEAR 4300238, 4305068 8 S-3078 INPUT SHAFT ASSEMBLY 4306467 K-4059 9 6566 BUSHING K-400,S-3078 5
Group: INTEGRAL OIL PUMP INTEGRAL OIL PUMP 4 20823 PLUG 5 4765 -O- RING 6 X-8-448 SCREW X 8 445 3 /4"-20X-/4" 7 20824 WASHER 3 K-3367 8 20825 DOWEL PIN 9 4303773 RETAINER 0 K-3367 OIL PUMP KIT 430829,430948 6
,4303776,4304529,4304572 A - 6963,A - 773 K-3367 OIL PUMP KIT 430829,430948,4303776,4304529,4304572 A - 6963,A - 773 2 20509 KEY 3 4853 SNAP RING 2 4 4303774 PUMP DRIVE GEAR 4304880 5 K-3367 OIL PUMP KIT 430829,430948,4303776,4304529,4304572 A - 6963,A - 773 6 X-4-700 STEEL BALL 7/6" 7 4303775 SPRING 8 430573 SUCTION TUBE 4304628 O-RING INCLUDED ON SUCTION K-3367 TUBE 9 4304629 PLUG 2 X-8-686 CAPSCREW 2 3/8"-6X3/4" 22 430575 SPLITTER LUBE TUBE A - 797 26 X-8-447 SCREW 2 27 20225 -O- RING 999 K-3367 OIL PUMP KIT 430829,430948,4303776,4304529,4304572 A - 6963,A - 773 7
KITS & ASSEMBLIES K-698 -O- RING/ELEMENT KIT K-2805 SHIM KIT K-400 K-2908 -O- RING KIT K-298 OIL SEAL KIT K-400 K-3365 RANGE CYL COVER KIT K-3367 OIL PUMP KIT K-3438 POSITION SENSOR KIT K-344 OIL FILTER/ADAPTER KIT K-3523 SPEEDO PLUG KIT K-3682 RANGE/SPLITTER VALVE KIT K-3734 TRANS CONTROLLER MOUNTING KIT K-3784RX REMAN EXCH GEN 3 X-Y SHIFTER KIT K-3902 HEAT EXCHANGER MOUNTING BRACKET KIT K-3936 ECA INLINE KIT K-3938 SPEED SENSOR KIT USED IN INPUT AND MAIN SHAFT LOCATIONS K-3947 DIRECTIONAL SPEED SENSOR KIT USED IN OUTPUT SHAFT LOCATION K-3985 TRANSMISSION HARNESS KIT K-4009 XY SHIFTER REPAIR KIT K-400 BASIC REBUILD KIT K-40 GASKET KIT K-400 K-402 PTO BRACKET KIT 4306528 K-4035 OUTPUT YOKE / FLANGE 4306303 K-440 RETAINER KIT K-4036 CROSS-SHAFT K-4059 ASSEMBLY KIT K-4037 ECA CLUTCH GREASE LINE KIT K-4058 ECA SPEED SENSOR JUMPER HARNESS KIT K-4059 CLUTCH INSTALLATION KIT K-4088 HAND HOLE COVER KIT K-4095 FILTER REGULATOR KIT K-403 ECA SHIELD KIT A-855 K-434 LCIB BRAKE ASSY KIT K-438 ECU ASSEMBLY KIT (VAS) K-440 SMALL PARTS KIT S-3022 SHIFT BAR HOUSING ASSY HOUSING ONLY S-3078 INPUT SHAFT ASSEMBLY K-4059 S-306 REAR BEARING COVER ASSY S-30 MAINSHAFT ASSY S-3 SHIFT BAR HOUSING ASSY COMPLETE S-32 CASE ASSY 4306554 8
Group: MAINSHAFT & SYNCHRO(AUX) MAINSHAFT & SYNCHRO(AUX) 4897 SPRING 3 K-400,K-440 2 A-733 SYNCHRONIZER ASSY 4304396 4304397 A - HI RANGE 597 3 20323 SLIDING CLUTCH 4 A-7254 SYNCHRONIZER A - 4937 A - 5876 LO RANGE ASSEMBLY 5 430655 AUXILIARY MAINSHAFT 6 22899 WASHER 7 4302090 REDUCTION GEAR 430227 8 22898 SPACER 9 5556507 TAPERED ROLLER K-400 BEARING 0 K-4035 OUTPUT YOKE / FLANGE RETAINER KIT 4306303 K-440 X-8-209M HEX FLANGE HEAD SCREW 2 M2X.25X60 K-4035 9
Group: MAINSHAFT ASSY MAINSHAFT ASSY S-30 MAINSHAFT 430635 2 62504 ROLL PIN S-30 3 4306293 KEY, MAINSHAFT (SPECIAL) 4 4306308 SNAP RING K-440 5 430662 REVERSE GEAR- MAINSHAFT 6 4306292 SPACER K-440 7 430654 MAINSHAFT SLEEVE 8 430656 ST GEAR-MAINSHAFT 9 4303603 WASHER 2 K-440 0 4303428 2ND GEAR-MAINSHAFT 4302670 3RD GEAR-MAINSHAFT 2 4302393 OD GEAR-MAINSHAFT 3 4306540 SLIDING CLUTCH ST / REVERSE 4 4302398 WASHER 4 K-440 5 4305997 SLIDING CLUTCH 2ND / 3RD 6 4305996 SLIDING CLUTCH OD / DIRECT 7 6763 SNAP RING K-400 20
Group: OIL FILTER OIL FILTER 949 CONNECTOR K-344 2 X-8-453 SCREW 4 K-344 3 X-8-452 SCREW K-344 4 4304820 GASKET K-344,K-40 5 43023 ELBOW K-344 6 K-344 OIL FILTER/ADAPTER KIT A - 774 7 4304827 OIL FILTER ELEMENT K-344 8 7007 ELBOW K-344 9 K-344 OIL FILTER/ADAPTER KIT 0 A-7300 AUX COUNTERSHAFT COVER ASSY 2
Group: RANGE CYLINDER RANGE CYLINDER A-5474 SHIFT YOKE ASSY 2 4347 GASKET K-40 3 69348 RANGE CYLINDER 4 4765 -O- RING 5 434 PISTON 23353 6 4345 -O- RING 7 4344 -O- RING 8 X--00 NUT 5/8"-8 9 69955 GASKET 69440 K-3365,K-40 0 K-3365 RANGE CYL COVER KIT 69442 X-8-647 CAPSCREW 2 3/8"-6X4-3/4" 2 X-8L-605 CAPSCREW 2 3/8"-6X3" 3 X-3-600 LOCKWASHER 2 3/8" 5 X-2-208 PIPE PLUG 3 /8" NPT 6 K-2908 -O- RING KIT FOR SOLENOID VALVE 7 X-8-264 HEX FLANGE HEAD X 8 259 4 #0-24 X /4 SCREW 8 K-3682 RANGE/SPLITTER VALVE KIT 55680,556804,K - 2907 22
Group: REVERSE IDLER REVERSE IDLER 3 4302982 WASHER 4282 4 4 4287 BEARING 4305020 2 5 430229 REVERSE IDLER GEAR 2 8 4303336 RETAINING RING 4 9 430553 IDLER SHAFT 2 23
Group: SHIFT BAR HOUSING 24
SHIFT BAR HOUSING S-3022 SHIFT BAR HOUSING ASSY 4305895 HOUSING ONLY 2 4302676 GASKET 498 K-40,S-3022,S-3 5 20332 AIR VALVE SHAFT 777 S-3 7 X-2-603 PIPE PLUG X2 602 3/8" NPT S-3 0 2966 PLUNGER 430372 SPRING 2 779 GASKET S-3022,S-3 3 4303655 PLUG 778 S-3022,S-3 4 2294 NEUTRAL LIGHT SWITCH 2639 SWITCH NORMALLY CLOSED 5 2085 LIFTING EYE 705 2 6 X-8L-602 CAPSCREW 5 3/8"-6X-/2"- TWO FOR LIFTING EYES, 2 FOR HARNESS BRACKET AND FOR STRAIN RELIEF VALVE 6 X-8L-604 CAPSCREW 2 3/8"-6X-/4" 7 5899 PIN 2 8 5900 GASKET 2 S-3022,S-3 9 22940 REVERSE LIGHT SWITCH 6830 SWITCH NORMALLY OPEN 20 4303656 PLUG 597 S-3022,S-3 2 6966 COMPRESSION SPRING 3 K-440,S-3 22 X-4-800 STEEL BALL 3 /2" K-440,S-3 23 4306286 SHIFT YOKE REVERSE/ST S-3 24 X-4-200 STEEL BALL 2 3/4" S-3 25 4658 SHIFT BLOCK 2ND/3RD S-3 26 3220 LOCKSCREW 5 S-3 27 634 INTERLOCK PIN K-440,S-3 28 4659 SHIFT BLOCK 4TH/5TH S-3 29 6960 SHIFT YOKE 430222 4TH/5TH S-3 30 430366 YOKE BAR 4TH/5TH S-3 3 69600 SHIFT YOKE 4302994 2ND/3RD S-3 32 430365 YOKE BAR 2ND/3RD S-3 33 430364 YOKE BAR REVERSE/ST S-3 34 K-3938 SPEED SENSOR KIT 2 SINGLE PICK-UP (2 PIN) 35 442 -O- RING 2 S-3 36 X-8C-409 CAPSCREW 2 /4"-20X5/8" K-3938,K-3947,S-3 37 4303656 PLUG 597 3 S-3022,S-3 38 5900 GASKET 3 S-3022,S-3 39 4305869 SCREW 9 3/8 & 5/6 40 4305870 NUT ASSEMBLY 3 5/6-8 K-3734,K-438 999 S-3 SHIFT BAR HOUSING ASSY COMPLETE 25
Group: SHIFT CONTROLS SHIFT CONTROLS 4306043 PUSHBUTTON ASSY A - 7466,S-3007 2 K-3997 COBRA SHIFT LEVER KIT (RHO) W/MACK SWING ARM 4305447,K-3680 (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION - FOR UNITS USING THE MACK 0MY559M SWING ARM BRACKET 3 5505 SHIFT LEVER KNOB DECAL 4 55050 SHIFT LEVER POSITION STRIP 5 K-3980 COBRA SHIFT LEVER KIT (RHO) K-3680 (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION 6 A-7982 JUMPER HARNESS ASSY 7 K-3979 SPACER KIT INCLUDES (4) SPACER MOUNTING SCREWS 26
Group: X-Y SHIFTER MODULE X-Y SHIFTER MODULE K-3784RX REMAN EXCH GEN 3 X-Y A - 7670,K-3665,K-3784 SHIFTER KIT 2 4305452 GASKET 430958 K-4009,K-40 3 K-3438 POSITION SENSOR KIT 6955,69926 2 4 X-8C-65 CAPSCREW 4 5 4304602 BREATHER 23605 /4" NPT 6 5559348 TY-RAP 2 FOR X-Y SHIFTER AND TRANS HARNESSES 7 K-4009 XY SHIFTER REPAIR KIT K-3682,K-3936,K- 3938,K-3947,K- 3985,K-4036,K- 4037,K-4058,K-403 27
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