LINEAR MOTION CONTROL PRODUCTS

LINEAR MOTION CONTROL PRODUCTS Servomotor Brakes Eclipse Servomotor Brake The Eclipse Servomotor Brake family is a springengaged servomotor brakes equipped with a split hub, clamp collar for attachment to the servomotor shaft. With superior torque outputs, these brakes provide rugged durability for dynamic stopping applications. Eclipse brakes offer consistent longlasting performance with no maintenance needed. Nexen s servomotor brakes deliver at least 20 50% more torque than competitive brakes and provide safe, simple operation. The easy to use, flange-mounted Eclipse brakes solve many of the problems associated with brake motors. Use them with standard motors for brake motor functionality and off-the-self availability. Nexen offers servomotor brakes in a variety of input and output flange/shaft combinations, all designed to increase the safety of your machines. Simple installation with split hub, shaft collar Spring engaged, air released True pilot mounting High torque when compared to electric brakes Zero backlash for precision holding Bidirectional braking Long facing life Cool operation, high efficiency, less energy consumption Designed for horizontal or vertical applications Strong enough to stall a servomotor Quick, safe emergency stopping and holding Remains engaged and holds load during motor change-outs Ideal for use with linear ball-screw stages and belt drives Field serviceable Low inertia Output flange replicates motor flange Quick exhaust valve included High torsional rigidity High overhung load capacity Meets IP67 dust and waterproof standards Optional Solenoid Valve allows for: Visual disengagement indication Manual disengagement on valve Simple connections with 24VDC control and 80 PSIG shop air Specify product No. 964650

Servomotor Brake, Approximate Dimensions DIMENSIONS MM [IN] 964605 964606 9646 964611 964612 964613 9,5 [0.38] 6,4 [0.25] 9 [0.35] 7,94 0.313] 9 [0.35] 14 964717 964713 964714 964718 964709 9647 1 964711 2 964716 [0.62] 964712 964715 964719 19,1 964720 964721 964722 964723 [0.394] 12,7 [0.5] {0.75] 35,9 [1.41] 38,1 2 [0.97] 35,9 [1.41] 36,3 [1.43] 37 [1.46} 33,1 [1.30] 3 3 3 3 42,3 [1.67] 42,3 [1.67] 4 [1.77] 3 40,7 [1.60] 3 3 5 [2.24] 40 38,1 50 52 [2.05] 1 -- -- 3 [0.12] 2,8 [0.11] 1 11,0 [0.43] 63 [2.48] 70 63 [2.48] 91,5 [3.6] 8-8,7 [3.35-4.28] 9-8,7 [3.74-4.28] 8-8,7 [3.35-4.28] 8-8,7 [3.35-4.28] 90,0-8,7 90,0-8,7 90,0-9,0 [3.54-4.29] 90,0-8,7 90,0-8,7 90,0-8,7 90,0-8,7 90,0-8,7 90,0-8,7 8-8,7 [3.35-4.28] 57,2 [2.25] 57,2 [2.25] 57,2 [2.25] 57,2 [2.25] 74,2 [2.92] # 24 Size 2 70,3 #-24 70,4 #-24 70,4 [0.197] 70,4 6,34 74,5 [0.25] [2.93] Size 3 [0.] 50,6 [1.99] 50,6 [1.99] 50,6 [1.99] 50,6 [1.99] 5 [2.2] 6 6 6 6 6 6 6 6 6 6 6 6 [2.6] 6 [2.6] 6 [2.6] 6 [2.6] 9,5 [0.38] 6,35 [0.25] 9,0 [0.35] 7,94 [0.313] 9,0 [0.35] 15,9 [0.394] 12,7 [0.5] 31,8 [1.25] 20,6 [0.81] 20,0 [0.79] 20,6 [0.81] 2 [0.98] 30,5 [1.20] # 24 38,1 5,21 [0.205] 5,21 [0.205] 5,6 [0.22] 5,6 [0.22 5,6 [0.22] 5,92 [0.233] 38,1 50 63,0 [2.48] 63,0 [2.48] 70 91,5 [3.60] 98,4-8,7 [3.87-4.28] 9-8,7 [3.74-2.28] 8-8,7 [3.34-4.28] 98,4-8,7 [3.88-4.28] 0,0-8,7 0,0-8,7 90,0-9,0 98,4-8,7 [3.88-4.28] 90,0-8,7 0,0-8,7 90,0-8,7 0,0-8,7 0,0-8,7 98,4-8,7 [3.88-4.28] 90,0-8,7 1. Holding Torque: 6 Nm [55in-lb], Release Pressure: 4,3 bar [62 psi] 2. Bore with mm [0.2 in] Keyway 3. Holding Torque: 14 Nm [in-lb], Release Pressure: 3,4 bar [50 psi] 4. Bore with mm [0.31 in] Keyway 5. Release pressure: 50 psi, holding torque: 28Nm (250 in-lbs) 88,2 [3.47] 3,0 [0.12] 3,2 [0.13]

Servomotor Brake, Approximate Dimensions (continued) DIMENSIONS MM [IN] 9644 964819 3 964814 9643 3 964818 964816 9646 15,9 964817 964815 9640 22,0 [0.87] 9641 22,0 [0.87] 964830 9645 9649 9648 964832 964833 964834 964835 964836 964837 42,9 [1.69] 56,3 [2.22] 55,9 [2.20] 6 [2.64] 54,7 [2.15] 54,7 [2.15] 60,5 [2.38] 5 [2.21] 5 [2.21] 6 [2.50] 56,5 [2.23] 56,3 [2.22] 1 1 9 9 9 1 1 1 1 9 9 1 1 9 1 6 [2.5] 55,6 1 1 3,0 [0.12] -- 11-1 11-1 11-1 1-186,3 [5.90-7.34] 11-1 11-1 [4.95-5.90] 11-1 127-150 [5.0-5.90] 12 12 12 12 12 12 12 12 12 12 12 12 12 12,3 [0.41] Size 4 5,7 6,5 6,5 5,7 5,7 [4.09] 6,5 6,5 [4.13] 5,6 99,2 [3.91] 5,7 5,7 6,5 6,5 5,7 7,4 [4.23] 7,4 [4.23] [4.13] 5,6 6,5 120,0 [4.7] 22,2 [0.88] 22,2 [0.88] 15,9 22,0 [0.87] 22,23 [0.88] [1.20] 5 53,97 52,4 [2.06] 4 [1.77] 5 [2.17] 38,1 50,8 [2.0] 52.4 [2.06] 5 [3.] 1 1 95.0 9 3/8-16 1 1 3/8-16 3/8-16 9,53 [0.375] 9,53 [0.375] 1 9 9 1 1 9 55,6 6 [2.5] [4.5] [4.5] 1 11-149,9-1 -1 11-149,9 11-149,9-1 -1-1 11-149,9 11-149,9-1 -1 11-1 127-150 [5.0-5.90] -1 1. Holding Torque: 6 Nm [55in-lb], Release Pressure: 4,3 bar [62 psi] 2. Bore with mm [0.2 in] Keyway 3. Holding Torque: 14 Nm [in-lb], Release Pressure: 3,4 bar [50 psi] 4. Bore with mm [0.31 in] Keyway 5. Release pressure: 50 psi, holding torque: 28Nm (250 in-lbs) 0 0

Servomotor Brake, Approximate Dimensions (continued) mm [in] 964838 964839 964842 964844 964845 964849 964851 964852 964853 964855 964856 2 [1.] 2 [1.] 964907 964906 964908 964909 964912 4 964913 964915 5 2 [1.] 60,5 [2.38] 55,6 6 [2.64] 61,3 [2.41] 59,0 [2.32] 70,3 56,3 [2.22] 85,6 [3.37] 64,5 [2.54] 65,7 [2.59] 9 9 1 1 1 9 1 1 1 1 1 1 1 5 5 11-1 11,1 11 [4.53] 1-186,3 21 1-186,3 1-186,3 1-18 [5.90-7.30] 1-186,3 1-186,3 12 12 12 12 12 12 12 12 12 12 Size 4 (continued) 5,7 9,53 [0.375] 1 [4.13] 6,5 6,5 6,5 5,7 115,5 [4.55] 5,7 6,5 115,5 [4.55] Size 5 140,5 [5.53] 9 9 9 9 9 9 9 9 20,0 [0.79] 2 [1.] 2 [1.] 22,2 [0.88] 2 [1.] 62,0 [2.44] 52,4 [2.06] 5 [2.17] 3 5 9,53 [0.375] 9 [4.5] 1 1 1 1 1 1 1 1 3/8-16 1 1 11-1 -1-1 -1 16-1 [6.50-7.1],1-1 -1-1 -1 16-186,3 16-186,3 16-186,3 16-186,3 16-186,3 16-186,3 1. Holding Torque: 6 Nm [55in-lb], Release Pressure: 4,3 bar [62 psi] 2. Bore with mm [0.2 in] Keyway 3. Holding Torque: 14 Nm [in-lb], Release Pressure: 3,4 bar [50 psi] 4. Bore with mm [0.31 in] Keyway 5. Release pressure: 50 psi, holding torque: 28Nm (250 in-lbs) x [0.31x0.28]

Servomotor Brake, Approximate Dimensions (continued) mm [in] 964918 964920 964921 964925 2 [1.] 965004 3 965008 9650 965016 965000 965001 965006 965007 965003 3 965005 3 965002 3 965009 [1.85] 7 [2.94] [3.23] 114,1 [4.49] 8 [3.35] 88,2 [3.47] 88,2 [3.47] 88,2 [3.47] 114,1 [4.49] 1 1 1 5 [0.2] 1-186,3 [5.90-7.33] 1-186,3 [5.90-7.33] 21 1-186,3 [5.90-7.33] 21 16 [6.50] 16 [6.50] 21 21 21 21 1 1 1 17 [6.85] 1 1 1 228,6 [9.00] 17 [6.85] 17 [6.85] 1 17 [6.85] Size 5 (continued) 1 141,0 [5.55] Size 7 1 M M 12,8 [0.50] 1 1 1 1 x1.75 1 12,8 [0.50] 128,2 [5.05] 128,2 [5.05] 95 [3.7] 95 [3.7] 95 [3.7] 95 [3.7] 1 1 1 5 [4.1] 1 1 1 [4.40] - - [4.] [4.] 1 [4.40] [4.] 2 [1.] 34,9 3 3 3 3 5 1 [4.45] 85,6 [3.37] 79,0 [3.11] 79,0 [3.11] [3.15 79,0 [3.11 1 1 1 1 1 1 12,7 [0.50] 1 x 1.75 12,5 1 1 215,9 [8.50] 16-186,32 16-186,32 16-186,32 16-186,32 21 [7.] 21 21 21 21 184,2 [7.25] [0.32 [0.31] 1. Holding Torque: 6 Nm [55in-lb], Release Pressure: 4,3 bar [62 psi] 2. Bore with mm [0.2 in] Keyway 3. Holding Torque: 14 Nm [in-lb], Release Pressure: 3,4 bar [50 psi] 4. Bore with mm [0.31 in] Keyway 5. Release pressure: 50 psi, holding torque: 28Nm (250 in-lbs)

Servomotor Brake, Approximate Dimensions (continued) mm [in] 9652 9651 9650 9655 9656 965200 965201 3 3 3 5 [2.17] 4 [1.89] 3 83,3 87,3 [3.44] 83,3 117,2 [4.62] 11 [4.61] 91,6 [3.61] 92,1 [3.63] 1 1 1 2 [9.84] 2 [9.06] 4,1 4,1 [0.2] 9,4 [0.37] 9,1 [0.36] 21 21 21 23 [9.25] 23 [9.25] 300,0 [11.81] 26 [.43] 2 [8.43] 2 [8.43] 2 [8.43] 220,0 [8.66] 220,0 [8.86] 262,9 [.35] 262,9 [.35] x1.75 1 1 1 x1.75 Size 9 154,5 [6.09] Size 11 123,3 [4.85] 123,3 [4.85] 1 [4.90] 1 [4.90] 1 [4.90] 1 [4.90] [4.9] 149,0 [5.90] 149,0 [5.90] 3 34,9 3 4 [1.89] 3 1 [4.57] 80,9 [3.16] x 1.75 1 1 1 1 1 1 2 [9.84] 2 [9.06] 21 21 21 23 [9.25] 214.2 [8.43] 300,0 [11.81] 26 [.43] 1. Holding Torque: 6 Nm [55in-lb], Release Pressure: 4,3 bar [62 psi] 2. Bore with mm [0.2 in] Keyway 3. Holding Torque: 14 Nm [in-lb], Release Pressure: 3,4 bar [50 psi] 4. Bore with mm [0.31 in] Keyway 5. Release pressure: 50 psi, holding torque: 28Nm (250 in-lbs)

Size 2 Size 3 Size 4 Size 5 Size 7 Size 9 Size 11 Servomotor Brake Specifications Static Torque Nm [in-lb] Frame Torsional Rigidity Nm/rad [lb-ft/rad] Engage Time Ms Release Time Ms Max RPM Overhung Load N [lb] Shaft Inertia kg-m 2 [lb-ft 2 ] Release Pressure (minimum) bar [psi] 964605 2.25 [20] NEMA 23 6180 [4550] 8 92 00 833 [190] 0.00002 5.5 [80] 964606 2.25 [20] 6180 [4550] 8 92 00 833 [190] [0.0005] 5.5 [80] 964717 8 [70] 9613 [7090] 12 75 00 70 [240] 5.5 [80] 964713 5 [44] 9613 [7090] 12 75 00 70 [240] 3.5 [50] 964714 8 [70] 9613 [7090] 12 75 00 70 [240] 5.5 [80] 964718 8 [70] 9613 [7090] 12 75 00 70 [240] 5.5 [80] 964709 8 [70] 9613 [7090] 12 75 00 70 [240] 0.00005 5.5 [80] 9647 5 [44] 9613 [7090] 12 75 00 70 [240] [0.0012] 3.5 [50] 964712 8 [70] 9613 [7090] 12 75 00 70 [240] 5.5 [80] 964715 8 [70] 9613 [7090] 12 75 00 70 [240] 5.5 [80] 964716 8 [70] NEMA 34 9613 [7090] 12 75 00 70 [240] 5.5 [80] 964719 8 [70] 9613 [7090] 12 75 00 70 [240] 5.5 [80] 9644 14 [] 23,796 [17,550] 50 80 00 2334 [525] 3.4 [50] 964819 14 [] 23,796 [17,550] 50 80 00 2334 [525] 3.4 [50] 964814 22 [200] 23,796 [17,550] 50 80 00 2334 [525] 5.5 [80] 9643 14 [] 23,796 [17,550] 50 80 00 2334 [525] 3.4 [50] 964818 22 [200] NEMA 143/145 TC 23,796 [17,550] 50 80 00 2334 [525] 5.5 [80] 964816 22 [200] 23,796 [17,550] 50 80 00 2334 [525] 5.5 [80] 9646 22 [200] 23,796 [17,550] 50 80 00 2334 [525] 0.00031 5.5 [80] 964817 22 [200] NEMA 143/145 TC 23,796 [17,550] 50 80 00 2334 [525] [0.0074] 5.5 [80] 964815 22 [200] 23,796 [17,550] 50 80 00 2334 [525] 5.5 [80] 9640 22 [200] 23,796 [17,550] 50 80 00 2334 [525] 5.5 [80] 9641 22 [200] 23,796 [17,550] 50 80 00 2334 [525] 5.5 [80] 964830 22 [200] 23,796 [17,550] 50 80 00 2334 [525] 5.5 [80] 9645 22 [200] 23,796 [17,550] 50 80 00 2334 [525] 5.5 [80] 9649 14 [] 23,796 [17,550] 50 80 00 2334 [525] 3.5 [50] 964907 45 [400] 384 [26,690] 60 0 00 2447 [550] 5.5 [80] 961906 45 [400] 384 [26,690] 60 0 00 2447 [550] 5.5 [80] 964908 28.3 [250] 384 [26,690] 60 0 00 2447 [550] 3.4 [50] 0.00114 964909 45 [400] 384 [26,690] 60 0 00 2447 [550] 5.5 [80] [0.0371] 964912 45 [400] 384 [26,690] 60 0 00 2447 [550] 5.5 [80] 964913 28.3 [250] 384 [26,690] 60 0 00 2447 [550] 3.4 [50] 964915 28.3 [250] 384 [26,690] 60 0 00 2447 [550] 3.4 [50] 965004 75 [660] 54,772 [40,390] 5000 Note: 3.3 [48] 965008 0 [880] 54,772 [40,390] 5000 4.4 [64] 9650 99 [880] 54,772 [40,390] 5000 4.4 [64] 965000 [10] 54,772 [40,390] 5000 These 5.5 [80] 965001 [10] 54,772 [40,390] 5000 brakes 5.5 [80] 0.00344 965006 0 [880] 54,772 [40,390] 5000 are 4.4 [64] [0.08163] 965007 [10] NEMA 213/215 TC 54,772 [40,390] 5000 intended 5.5 [80] 965003 75 [660] 54,772 [40,390] 5000 for direct 3.3 [48] 965005 [10] 54,772 [40,390] 5000 mounting 5.5 [80] 965002 50 [440] 54,772 [40,390] 5000 only. 2.2 [32] 965009 [10] 54,772 [40,390] 5000 Side 5.5 [80] 9652 75 [660] 2,733 [75,757] 5000 loading 3.3 [48] 9651 0 [880] 2,733 [75,757] 5000 is not 4.4 [64] 0.00344 recommended. 9650 [10] 2,733 [75,757] 5000 [0.08163] 5.5 [80] 9655 [10] 2,733 [75,757] 5000 5.5 [80] 965200 [10] 211,695 [156,8] 5000 0.00344 5.5 [80] 965201 [10] 211,695 [156,8] 5000 [0.08163] 5.5 [80]

Servomotor Brake Selection Example The brake mounted between a servo motor and a 145TC-flanged gearbox is required to perform a dynamic stop of a gantry moving in the X axis, within (5) seconds. The 18 foot long gantry travels at 120 inches per second and carries a 3500 pound load. The driving/stopping forces are driven through a 40 tooth, 14mm pitch sprocket. Brake Stop Time Calculations Given: Gearbox Ratio= 12.19:1 Sprocket Diameter= 7.0 inches, 3.50 inch radius Velocity= 120 feet per second or feet per minute Weight of loaded gantry= 3500 pounds Required Stop Time= 5 seconds Rated Brake Torque= 200 inch pounds (1) Energy per Stop (E) = ½ MV 2 Mass (M) = W/32.2 W=Weight of the load 32.2=Acceleration of gravity (3) Force (F) in pounds exerted on the drive sprocket (Torque (Tgb) at the output side of the gearbox divided by the Sprocket Radius) F = 2438/3.5 = 697 lbs M = 3500/32.2 = 9 lbs E = 1/2(9) 2 = 5435 ft-lbs (2) Torque (Tgb) at the output side of the gearbox (Rated Brake Torque x Gearbox Ratio) Tgb = 200 x 12.19 = 2438 in-lb (4) Stop Time (t) = Velocity (V) of the gantry divided by the Deceleration Rate (a) in feet per second squared a = 32.2 (F)/W V = Velocity in feet per minute = a = 32.2 (697)/ 3500 = 6.4 f/s^2 t = /6.4 = 1.6 seconds Recommended Eclipse TM Servomotor Brake Size 4, 200 inch pound rated brake Input Flange Data: Bolt Circle: 165 mm, Bore: 24mm Output Flange and Shaft Data: NEMA 145TC In accordance with Nexen s established policy of constant product improvement, the specifications contained in this document are subject to change without notice. Technical data listed in this document are based on the latest information available at the time of printing and are also subject to change without notice. For current information, please consult: www.nexengroup.com Nexen Group, Inc. 560 Oak Grove Parkway Vadnais Heights, MN 55127 800.843.7445 Fax: 651.286.99 www.nexengroup.com ISO 9001 Certified 2011 Nexen Group, Inc. 21215-E-1111