Zhafir Venus Series. Specifications / International. Zhafir Venus. Series kN

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ALLROUNDER 520 S. Distance between tie bars: 520 x 520 mm Clamping force: 1300, 1500, 1600 kn Injection unit (acc. to EUROMAP): 290, 400, 800

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ALLROUNDER 630 H. Distance between tie bars: 630 x 630 mm Clamping force: 2500 kn Injection unit (acc. to EUROMAP): 800, 1300, 2100.

ALLROUNDER 630 S. Distance between tie bars: 630 x 630 mm Clamping force: 2500 kn Injection unit (acc. to EUROMAP): 800, 1300, 2100.

Transcription:

Zhafir Venus Series Zhafir Venus Series Specifications / International 4-8000kN ZHAFIR PLASTICS MACHINERY Jubatus-Allee 8-10 92263 Ebermannsdorf Germany Tel. +49-9438-9412-0 Fax. +49-9438-9412- E-Mail: contact@zhafir.com www.zhafir.com ZF 20222-IV NINGBO ZHAFIR PLASTICS MACHINERY CO., LTD No. 98 Guanhai Road, Chunxiao, Beilun, Ningbo, China 315800 Tel. +86-574-86182986 Fax. +86-574-86182977 E-Mail: contact@mail.zhafir.cn www.zhafir.cn

22 Technical data VE4 Machine dimensions VE4 unit: CLAMPING UNIT Clamping force Toggle stroke Min. mold height Max. mold height Max. mold opening stroke Space between tie s H V Min. mold dimension Ejector stroke Ejector force Mold platen dimension H V kn VE4 4 800 800 1600 870 870 570 570 98 (10.0) 2 298 590 4115 mounting plane of fixed platen top plane of fixed platen 2059 1295 290 525 8916 955 1765-105 851 1732 5 2247 1424 1193 Screw diameter A B C 55 60 65 A B C A B C A B C 60 65 70 65 70 80 75 80 90 Platen dimensions VE4 unit: Screw L/D ratio L/D 21.8 20 18.5 21.6 20 18.6 21.5 20 17.5 21.3 20 17.8 Injection volume (theoretical) cm 3 Injection weight (PS) g Screw speed rpm 617 735 863 562 668 785 300 792 929 1078 1068 1239 1619 1634 1860 2354 720 845 972 1127 1473 1487 1693 2142 2 210 185 60 M20 L40 Plasticizing capacity (PS) 56 70 81 57 63 72 56 65 80 70 79 Plasticizing capacity (HDPE) ) 80 95 120 115 Nozzle contact force 54 (5.5) 54 (5.5) 63.7 (6.5) 63.7 (6.5) Heating power kw 29.8 34.4 38 42 /s 1 160 1 22 3 160 160 160 L 346 411 483 214 153 2140 0 1530 190 160 136 1900 1600 1360 411 483 483 731 643 731 926 210 138 205 142 2 0 15 2 0 1380 20 0 1 190 162 124 185 162 128 1900 1620 1240 1 1620 1 4xM10 L20 166 25 16 36 /s 1h 2 1h 2 115 540 642 754 214 153 2140 0 1530 642 754 875 2 0 15 80 115 ( 1h,1 ) ( 1h,1 ) 190 160 136 1900 1600 1360 OTHERS Connection power Hopper capacity Machine dimension Machine weight kw/a l m t 1:71/118 1h:/168 8.92 2.25 2.40 25.8 1:83/139 22:77/129 3:105/176 1h:102/171 8.92 2.25 2.40 8.95 2.25 2.40 9.51 2.25 2.72 25.9 26.4 28.1 A B C D E F G H I J L 3 9510 1761 2914 720 1418 308 2080 2719 Φ200 Φ4 SR15 22 8947 1561 25 720 1418 270 2044 2379 Φ200 Φ4 SR15 1h,1 8663 1523 2414 610 1418 248 2124 2247 Φ200 Φ3 SR10 1h,1 8498 1358 2388 610 1418 248 2104 2247 Φ200 Φ3 SR10 We reserve the right to make changes as a result of further technical advantages. 2 3

I 22 Technical data VE5 Machine dimensions VE5 unit: CLAMPING UNIT Clamping force Toggle stroke Min. mold height Max. mold height Max. mold opening stroke Space between tie s H V Min. mold dimension Ejector stroke Ejector force Mold platen dimension H V kn VE5 5 900 380 880 1780 970 970 137.2 (14.0) 1 1 300 2217 595 655 655 A 44 B C D 655 mounting plane of fixed platen 655 top plane of fixed platen 2168 1295 340 545 9370 955 1765 851-105 F E G H 1718 2368 5 1552 1264 Screw diameter A B C 55 60 65 A B C 60 65 70 A B C A B C 65 70 80 75 80 90 Platen dimensions VE5 unit: Screw L/D ratio L/D Injection volume (theoretical) cm 3 Injection weight (PS) g Screw speed rpm Plasticizing capacity (PS) 21.8 20 18.5 617 735 863 562 668 785 300 56 70 81 21.6 20 18.6 792 929 1078 720 845 2 57 63 72 21.5 20 17.5 21.3 20 17.8 1068 1239 1619 1634 1860 2354 972 1127 1473 1487 1693 2142 210 185 56 65 80 70 79 D 60 M20 L45 Plasticizing capacity (HDPE) ) Nozzle contact force Heating power kw /s 54 (5.5) 29.8 1 160 54 (5.5) 34.4 1 160 80 95 120 115 63.7 (6.5) 63.7 (6.5) 38 42 22 3 160 160 L J 346 411 483 214 153 2140 0 1530 190 160 136 1900 1600 1360 411 483 2 0 15 483 731 643 731 926 210 138 205 142 2 0 1380 20 0 1 190 162 124 185 162 128 1900 1620 1240 1 1620 1 4xM10 L20 166 900 380-880 25 16 36 /s 1h 2 540 642 754 214 153 2140 0 1530 1h 2 642 754 875 2 0 15 115 80 115 ( 1h,1 ) ( 1h,1 ) 40 OTHERS 190 160 136 1900 1600 1360 105 140 Connection power Hopper capacity Machine dimension Machine weight kw/a l m t 1:71/118 1h:/168 9.37 2.37 2.52 31.3 1:83/139 1h:102/171 9.37 2.37 2.52 31.4 22:77/129 3:105/176 9.65 2.37 2.52 9.89 2.37 2.77 31.9 33.6 A B C D E F G H I J L 3 9896 1810 2916 720 1471 308 2134 2772 Φ2 Φ4 SR15 22 9649 1606 2873 720 1471 308 2177 2432 Φ2 Φ4 SR15 1h,1 9003 1528 2415 610 1471 308 2177 2300 Φ2 Φ3 SR10 1h,1 8803 1358 2385 610 1471 308 2177 2300 Φ2 Φ3 SR10 We reserve the right to make changes as a result of further technical advantages. 4 5

I 28 Technical data VE6 Machine dimensions VE6 unit: CLAMPING UNIT Clamping force Toggle stroke Min. mold height Max. mold height Max. mold opening stroke Space between tie s H V Min. mold dimension Ejector stroke Ejector force Mold platen dimension H V kn VE6 6 0 0 2000 1080 1080 200 196(20.0) 15 15 299 2361 A 4815 B C mounting plane of fixed platen top plane of fixed platen 2232 565 720 720 720 720 720 360 565 955 1765 9766 D -105 851 F E G H 1720 5 2582 1662 1331 Screw diameter A B C 60 65 70 A B C A B C 65 70 80 75 80 90 Platen dimensions VE6 unit: Screw L/D ratio L/D 21.6 20 18.6 21.5 20 17.5 21.3 20 17.8 Injection volume (theoretical) cm 3 Injection weight (PS) g Screw speed rpm 792 929 1078 720 845 2 1068 1239 1619 1634 1860 2354 972 1127 1473 1487 1693 2142 210 185 D 15 1080 76 24 55 Plasticizing capacity (PS) 57 63 72 56 65 80 70 79 Plasticizing capacity (HDPE) ) 80 95 120 115 Nozzle contact force Heating power kw /s 54(5.5) 34.4 1 160 63.7(6.5) 63.7(6.5) 38 42 22 3 160 160 J 15 1080 120 8 58 1330 411 483 2 0 15 483 731 643 731 926 210 138 205 142 2 0 1380 20 0 1 190 162 124 185 162 128 1900 1620 1240 1 1620 1 0-0 12 1330 32 20 46 /s 1h 2 642 754 875 2 0 15 12XM24 L48 OTHERS Connection power Hopper capacity Machine dimension Machine weight kw/a l m t 1:83/139 1h:102/171 9.77 2.58 2.66 38 22:77/129 3:105/176 9.77 2.58 2.66 10.26 2.58 2.83 40 42.3 ( 1h,1 ) A B C D E F G H I J L 3 10264 1815 2913 720 1524 307 2187 2825 Φ2 Φ4 SR15 22 9694 1609 25 720 1524 270 2 2485 Φ2 Φ4 SR15 1h,1 9362 1519 2414 610 1524 248 2230 2353 Φ2 Φ4 SR15 70 105105 We reserve the right to make changes as a result of further technical advantages. 6 7

I 28 Technical data VE8000 Machine dimensions VE8000 unit: CLAMPING UNIT Clamping force Toggle stroke Min. mold height Max. mold height Max. mold opening stroke Space between tie s H V Min. mold dimension Ejector stroke Ejector force Mold platen dimension H V kn VE8000 8000 0 0 2000 1080 1080 200 196(20.0) 15 15 299 2361 A 4815 B C mounting plane of fixed platen top plane of fixed platen 2232 565 720 720 720 720 720 360 565 955 1765 9766 D -105 851 F E G H 1720 5 2582 1662 1331 Screw diameter A B C 60 65 70 A B C A B C 65 70 80 75 80 90 Platen dimensions VE8000 unit: Screw L/D ratio L/D 21.6 20 18.6 21.5 20 17.5 21.3 20 17.8 Injection volume (theoretical) cm 3 Injection weight (PS) g Screw speed rpm 792 929 1078 720 845 2 1068 1239 1619 1634 1860 2354 972 1127 1473 1487 1693 2142 210 185 D 15 1080 76 24 55 Plasticizing capacity (PS) 57 63 72 56 65 80 70 79 Plasticizing capacity (HDPE) ) 80 95 120 115 Nozzle contact force Heating power kw /s 54(5.5) 34.4 1 160 63.7(6.5) 63.7(6.5) 38 42 22 3 160 160 J 15 1080 120 8 58 1330 411 483 2 0 15 483 731 643 731 926 210 138 205 142 2 0 1380 20 0 1 190 162 124 185 162 128 1900 1620 1240 1 1620 1 0-0 12 1330 32 20 46 /s 1h 2 642 754 875 2 0 15 12XM24 L48 OTHERS Connection power Hopper capacity Machine dimension Machine weight kw/a l m t 1:83/139 1h:102/171 9.77 2.58 2.66 38 22:77/129 3:105/176 9.77 2.58 2.66 10.26 2.58 2.83 40 42.3 ( 1h,1 ) A B C D E F G H I J L 3 10264 1815 2913 720 1524 307 2187 2825 Φ2 Φ4 SR15 22 9694 1609 25 720 1524 270 2 2485 Φ2 Φ4 SR15 1h,1 9362 1519 2414 610 1524 248 2230 2353 Φ2 Φ4 SR15 70 105105 We reserve the right to make changes as a result of further technical advantages. 8 9

22 22 Platen Layout VE4 Platen Layout VE5 European version unit: European version unit: 60 M20 L40 60 M20 L40 60 M20 L45 60 M20 L45 L20 L20 American version 25 16 36 unit: American version 25 16 36 unit: 3/ -10UNC 11 4 / 2 3/ -10UNC 11 4 / 2 120 3/ -10UNC 11 4 / 2 120 3/ -10UNC 11 4 / 2 Ø Ø Ø Ø Japanese version unit: Japanese version 88 M20 L45 88 M20 L45 unit: 128 M20 L45 128 M20 L45 Ø Ø 10 11

28 28 Platen Layout VE6 Platen Layout VE8000 92 M24 L55 European version 92 M24 L55 Ø2 L20 unit: 92 M24 L55 European version 92 M24 L55 Ø2 L20 unit: Ø2 1 1 Ø2 1 1 1 American version 1 32 20 46 unit: 1 American version 1 32 20 46 unit: 140 1-8UNC 2 140 1-8UNC 2 140 1-8UNC 2 140 1-8UNC 2 Ø127 Ø127 Ø127 Ø127 148xM24 L55 Japanese version 148 M24 L55 unit: 148xM24 L55 Japanese version 148 M24 L55 unit: Ø Ø 12 13

Standard Equipment List Injection Unit» Screw rotation speed display» Nozzle movement setting(switch/time)» Cooling water distributor(6 sets up to 0KN,8 sets for others)» Production data graphics» Quality parameters tolerance setting» Abrasion-resistant screw unit(open nozzle)» Nozzle retract select(3 modes)» Embedded locating ring (fixed platen)» Quality abnormal alarm» Nozzle safety guard» Nozzle contact device» In mold ejector pin protection interface» Cycle counter» 6 Injection steps» Nozzle centre adjustable» Mold installation mode (Low speed mold move)» Machine overview display» 4 Pressure holding steps» Feeding throat temperature closed-loop control» Needle shut off nozzle interface» Main data setting fast access» 3 Dosing steps» Injection unit swiveling device (one spare electrical interface)» Machine maintenance administration» 3 Back pressure steps» Independent nozzle temperature control» Emergency stop(operating and Non-operating sides)» Clamping force curve display» Screw suck back select(after holding/after dosing)» Screw suck back delay function» Injection delay function Clamping unit» Robot mounting layout» Central lubrication system» S-curve flexible control for mold movement» Barrel temperature monitor» Performance time sequence display» 3 Color alarm lamp(red/yellow/green)» Dosing delay function» Intrusion/filling by rotating screw» V/P switch over mode(position,time,pressure,speed)» 6 mold moving steps» Mold safety protection» Mold setup mode Controller & Monitor» Alarm buzzer» Injection overfill prevention (HPM)» Actual performance data display» response mode select» Injection compression function» 15 inch TFT color touch screen» Multi-action selectable during machine alarm» segment control» Clamping force pre-release during cooling» Mold profile data memory (up to 200 sets)» Speed limit during holding pressure» Screw postion setting(unit: 0.01)» Screw rotation speed setting» Injection during clamping(pre-injection)» 2 Step mold close/clamp process» In mold cut function (ejector activate when mold closed)» Alarm record» Data setting record» 3 USB R/W interface Others» time setting» Clamping safety device(mechanical and Electrical)» speed curve display and record» Standard Zhafir color» Mold open available during dosing» Adjustable moving platen support» Euromap 12 robot interface» Adjustable machine pads» Barrel heating closed-loop control» Clamping force setting» Multi-language available(chinese, German, English,» 3 Power sockets (two 16A and one 32A) (K/J type available)» Ejector device Japanese etc.)» Standard hopper» Barrel temperature holding function» Ejector function deactivatable» Metric/Imperial unit select» Mold clamper» Barrel temperature auto tunning function» 3 Ejector steps» I/O monitor display» T-screw nuts(for T-slot use)» Barrel pre-heating function» Ejector forward delay function» Printer interface(usb connector)» Hopper slide movement support» Barrel temperature synchronous control» Ejector vibration function» Production cycle monitor» Tools box» Material overheating prevention function» Ejector A/B function(2 steps ejector stroke)» Production profile monitor» Spare parts» Screw cold start prevention» Eject on the fly» Production data record(0 cycles display,,000 cycles» Machine cover» Auto purge function» Ejector plate return signal confirmation record) 14 15 www.zhafir.com

Options List Injection Unit» Chrome-plating screw unit» Corrosion and abrasion resistant screw unit» High capacity nozzle heat band» Extended nozzle» V/P switch based on in-mold pressure» Needle shut off nozzle» Spring nozzle» Nozzle head customization» Stainless steel hopper Clamping unit» Air blow» Pneumatic ejector» Hydraulic power pack(for core and valve gate)» Hydraulic core interface(programable)» Pneumatic core interface(programable)» Valve Gate control interface» Glass tube water flowmeter» Customized Mold platen(t-slot,threaded holes)» Mold unscrew electrical interface» Mold height extension» Mold slide block protection interface» Eject compression function» Mold auto clamp device (Pneumatic/hydraulic)» Ejector unit with brake» Intergrated hot runner controller» Product drop plate» Automatic safety gate on operator side» Clamping force automatically controller» Quality flap» Product drop detector Controller & Monitor» Mold temperature display and control» Quality flap interface» Heating disconnect detection function» Additional cooling water distributor» External transformer» Euromap 67 robot interface» Gas-assisted injection interface» Magnetic platen interface» Mold cavity pressure detection interface Others» Infrared rel heating band» Barrel heating insulation cover» CE certification» UL certification 16 17 www.zhafir.com

18 19 www.zhafir.com

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