FANs 268.1, 1628.3 Product Bulletin M100Q Issue Date 1099 M100Q Series Proportional Actuator with R81Q Controller Board for Thermistor Sensor Applications The M100Q is a temperature-controlled unit for use with an A91/T91 Thermistor Sensor to position dampers and valves in Heating, Ventilation, and Air Conditioning (HVAC) applications. There are three models with setpoint ranges of 40 to 90 F (4 to 32 C), 15 to 50 F (-9 to 10 C), and 60 to 120 F (16 to 49 C). Each has an adjustable proportional band of 2 to 30 F (1 to 17 C) minimum. The R81QAA-x is compatible with Johnson Controls thermistor-type sensors. Use A91 Thermistor Sensors for direct mixed air control or T91 Thermistor Room Thermostats for ventilation only systems. (Refer to the M100Q Series Proportional Actuator with R81Q Controller Board for Thermistor Sensor Applications Installation Bulletin and Application Note in FAN 268.1 or 1628.3 for more information.) A maximum of nine additional M100J actuators may be precision slaved. Each will require a separate transformer. Figure 1: M100Q Series Proportional Actuator Features and Benefits Output Versatility Load Versatility Adjustable Proportional Band and Stroke Travel R81 Plug-in Electronics Boards Special Oil Mixture in Gear Case Allows linkage connections on both ends of output shaft for dampers and full power in both directions Available in torques of 25, 35, 50, 75, and 150 lb in (2.8, 4.0, 5.6, 8.5, 17.0 N m) Allow customization for a wide variety of applications and installations Allow faster installation or conversions and when necessary, shorter service times; reduces inventory Provides the longest life cycle cost/benefits in the industry 1999 Johnson Controls, Inc. 1 Code No. LIT-2681134 www.johnsoncontrols.com
O peration IMPORTANT: All M100Q Series actuators are designed for use only in conjunction with operating controls. Where an operating control failure would result in personal injury and/or loss of property, it is the responsibility of the user to add devices (safety, limit controls) or systems (alarm, supervisory) that protect against, and/or warn of control failure. 0.5 Diameter (12.7) Hole 5.03 (127.7) 5.05 (128) 0.25 (6.35) 5.05 (128) 5.03 (127.7) D imensions Figure 2 shows the dimensions for a CVR83A-600R Weather Cover Kit. Figure 3 shows the dimensions for an M100Q actuator with a switch kit, and Figure 4 shows the dimensions for a standard M100Q spring return actuator. LOAD END 3.15 (80) Figure 2: CVR83A-600R Dimensions, in. (mm) 7.10 (180) 1.90 (48) 0.80 (20) 5.13 (130) 4.25 (108) 0.92 (23) 5.80 (147) Figure 3: Spring Return with Switch Kit Dimensions, in. (mm) 2 M100Q Series Proportional Actuator with R81Q Controller Board Product Bulletin
0.56 14 3.96 101 4.38 111 2.50 64 1.25 32 5.64 143 4.88 124 2.44 62 1.08 28 0.50 13 1.47 37 Top View 4.94 125 1.31 33 0.88 22 0.27 7 0.37 9 0.97 25 (4 Holes) (4 Mounting Slots) (Square Both Ends) Spring Housing 5.13 130 LOAD END 0.16 4 1.75 45 5.81 148 Side View 4.65 0.29 118 7 7.68 195 1.69 43 3.31 84 0.51 13 2.50 64 0.38 10 Auxiliary End Figure 4: M100Q with Spring Return Dimensions, in. (mm) M100Q Series Proportional Actuator with R81Q Controller Board Product Bulletin 3
Repair and Replacement The drive and gear train are immersed in oil and sealed in a die cast case, so maintenance is not necessary. Make no field repairs, except for replacement of the R81Q electronics kit. Refer to the Ordering Information section for the desired product code number, and contact the nearest Johnson Controls representative. Ordering Information Table 1: Actuators and Electronics Kits Available Product Code Number M110QGA-1 M120QGA-1 M130QGA-1 M150QGA-1 M150QGB-1 R81QAA-1 R81QAA-2 R81QAA-3 M110XGA-1 M120XGA-1 M130XGA-1 M140XGA-1 M150XGA-1 Description 25 lb in (2.8 N m) Torque, Spring Return Proportional Actuator, 40 to 90 F (4 to 32 C) 35 lb in (4.0 N m) Torque, Non-spring Return Proportional Actuator, 40 to 90 F (4 to 32 C) 50 lb in (5.6 N m) Torque, Spring Return Proportional Actuator, 40 to 90 F (4 to 32 C) 150 lb in (17 N m) Torque, Non-spring Return Proportional Actuator, 40 to 90 F (4 to 32 C) 150 lb in (17 N m) Torque, Non-spring Return Proportional Actuator, 40 to 90 F (4 to 32 C), with a S91DJ-1 Switch Kit Temperature Controller Electronics Kit for use with thermistor sensors, 40 to 90 F (4 to 32 C) Temperature Controller Electronics Kit for use with thermistor sensors, 15 to 50 F (-9 to 10 C) Temperature Controller Electronics Kit for use with thermistor sensors, 60 to 120 F (16 to 49 C) 25 lb in (2.8 N m) Torque, Spring Return Actuator (requires an R81 electronics kit) 35 lb in (4.0 N m) Torque, Non-spring Return Actuator (requires an R81 electronics kit) 50 lb in (5.6 N m) Torque, Spring Return Actuator (requires an R81 electronics kit) 75 lb in (8.5 N m) Torque, Non-spring Return Actuator (requires an R81 electronics kit) 150 lb in (17 N m) Torque, Non-spring Return Actuator (requires an R81 electronics kit) 4 M100Q Series Proportional Actuator with R81Q Controller Board Product Bulletin
Table 2: Accessories Product Code Number Description Transformers Y68AA-1 Transformer, 120/24 VAC, 40 VA, 60 Hz, Class 2 Y68DA-1 Transformer, 240/24 VAC, 40 VA, 60 Hz, Class 2 Y68HA-1 Transformer, 24/24 VAC, 40 VA, 60 Hz, Class 2 S91DJ-1 S91EJ-1 S91PT-1 CVR83A-600R BKT19A-600 BKT22A-602 LVR27A-600 Auxiliary switch kit with one SPDT switch Switch and Potentiometer Kits Auxiliary switch kit with two SPDT switches Auxiliary potentiometer kit, 1000 ohms, 1/3 watt Weather-resistant cover Covers Damper Linkages Blade arm to connect linkage to damper blade Mounting bracket, right angle Crank arm (Quantity of 10) for use on 1/2 or 7/16 in. (12.7 or 11.1 mm) diameter damper shafts with adjustable radius from 3/4 to 4-1/2 in. (19 to 114 mm) LVR27A-602 Crank arm (Quantity of 10) with 3/8 in. square drive for use on all actuators with adjustable radius from 1-11/16 in. to 2-7/8 in. Furnished with spring return actuators and can be ordered separately. ROD16-3 Push rod, 5/16 in. diameter x 24 in. long plated steel shaft. (Minimum order of 10) DMPR-KC300 SWL10A-604 Y20DAA-2 Y20DAB-2 Y20DFC-1 Y45AA-9 Y45BA-1 Y45BA-2 T91BAA-1 T91BBA-1 T91BCA-1 A91GAA-2 A91PAA-1 A91PAA-2 Continued on next page... Ball joint (Quantity of 10) with 1/4-20 UNC stud with hex nut and washer to be used with LVR27A-602, LVR27A-600, and BKT19A-600 crank arms Sealed ball joint (Quantity of 1) with 1/4-20 UNC stud with hex nut and washer to be used with LVR27A-602, LVR27A-600, and BKT19A-600 crank arms Mounts the actuator to the top of a duct or any flat surface. Contains LVR27A-600, LVR27A-602, SWL10A-603Y, and ROD16-3 Same as Y20DAA-2, but includes two SWL10A-603Y and one BKT22A-602 Rack and pinion damper linkage (includes a universal mounting bracket for mounting inside or outside damper frame) mounts the actuator to CD-1300 dampers only. Kit increases the rated output torque by a factor of 2.3. Remote minimum position potentiometer, 0 to 100%, 100 ohms, 2 watts Remote setpoint adjuster, 40 to 90 F (4 to 32 C) Remote setpoint adjuster, 60 to 120 F (16 to 49 C) Room temperature sensor, 40 to 90 F (4 to 32 C) with no setpoint adjustment Room temperature sensor, 40 to 90 F (4 to 32 C) with concealed remote setpoint Room temperature sensor, 40 to 90 F (4 to 32 C) with remote setpoint knob Duct temperature sensor, 40 to 90 F (4 to 32 C) with enclosure Duct temperature sensor, 60 to 120 F (16 to 49 C) without enclosure Duct temperature sensor, 40 to 90 F (4 to 32 C) without enclosure M100Q Series Proportional Actuator with R81Q Controller Board Product Bulletin 5
Product Code Number (Cont.) Description VG7000-M110* VG7000-M130* VG7000-M140* VG7000-M150* Y20EBA-1 Y20EBA-2 Valve Linkages Valve linkage for M110 actuator and VG7000 valves with 48 lb (178 N) seating load Valve linkage for M120 and M130 actuators and VG7000 valves with 100 lb (449 N) seating load Valve linkage for M140 actuators and VG7000 valves with 150 lb (607 N) seating load Valve linkage for M150 actuators and VG7000 valves with 270 lb (1201 N) seating load Linkage for M120 and M130 actuators and Honeywell valves with 75 lb (334 N) seating load Linkage for M150 actuators and Honeywell valves with 270 lb (1,201 N) seating load Y20EBA-3 Linkage for M120 and M130 actuators and Barber-Colman 1/2 to 1-1/4 in. valves, 75 lb (334 N) seating load Y20EBA-4 Y20EBD-1** Y20EBD-2** Y20EBD-3** Y20EBD-5** Y20EBD-6** Valve linkage for M140 and M150 actuators and Barber-Colman 1/2 to 1-1/4 in. valves with 270 lb (1,201 N) seating load Valve linkage for M130 and M120 actuators and Barber-Colman valves with 75 lb (334 N) seating load Valve linkage for M140 actuators and Barber-Colman valves with 150 lb (607 N) seating load Valve linkage for M150 actuators and Barber-Colman valves with 270 lb (1201 N) seating load Valve linkage for M110 actuators and Barber-Colman valves with 40 lb (178 N) seating load Valve linkage for M120 and M130 actuators and Barber-Colman valves, 100 lb (449 N) seating load * For VG7000 valves from 1/2 through 2 in. (DN15 through DN50). ** Used on Barber-Colman 1-1/2 to 2 in. valves. 6 M100Q Series Proportional Actuator with R81Q Controller Board Product Bulletin
Notes M100Q Series Proportional Actuator with R81Q Controller Board Product Bulletin 7
S pecifications Product Power Requirements Input Signal Input Signal Adjustments Mechanical Connection M100Q Series Proportional Actuator 24 VAC, Class 2, (20 to 30 VAC) at 50/60 Hz, 25 VA spring return, 20 VA non-spring return Proportional control, thermistor sensor input using A91 or T91 sensors Mixed Air Setpoint: R81QAA-1 40 to 90 F (5 to 32 C) R81QAA-2 15 to 50 F (-9 to 10 C) R81QAA-3 60 to 120 F (16 to 49 C) Adjustable proportional band 2 to 30 F (1 to 17 C) Jumper selectable: Direct Acting (DA) or Reverse Acting (RA); factory set for DA 3/8 in. (9.5 mm) square shaft, both ends Maximum dead weight on output shaft: 200 lb (91 kg) on load end 10 lb (4.5 kg) on auxiliary end Mechanical Output Running Torque: Breakaway and Stall (minimum): M110 25 lb in (2.8 N m) spring return 100 lb in (11 N m) M120 35 lb in (4 N m) 70 lb in (8 N m) M130 50 lb in (5.6 N m) spring return 200 lb in (23.0 N m) M140 75 lb in (8.5 N m) 150 lb in (17 N m) M150 150 lb in (17 N m) 300 lb in (34 N m) Rotation Range Fixed zero, adjustable full travel 65 to 270, factory set at 90 Rotation Timing (at Rated Load) Cycle Life Electrical Connection Action Ambient Operating Conditions Ambient Storage Conditions Enclosure 60 seconds for 160 travel nominal, 60 Hz 38 seconds for 90 travel nominal, 60 Hz 75 seconds for 90 spring return M110 and M130 Spring Return Models: 150,000 cycles at rated load M120, M140 and M150 Non-spring Return Models: 200,000 cycles at rated load 1/4 inch quick-connect spade terminals CW rotation in DA mode and CCW rotation in RA mode with temperature increase Non-spring Return: -40 to 125 F (-40 to 52 C), 90% RH, 25% duty cycle Spring Return: -35 to 125 F (-37 to 52 C), 90% RH, 25% duty cycle -40 to 140 F (-40 to 60 C), 90% RH NEMA 2, IP32 Dimensions (H x W x D) Spring Return: 5.81 x 5.64 x 7.68 in. (148 x 143 x 195 mm) Non-spring Return: 5.81 x 5.64 x 4.94 in. (148 x 143 x 125mm) Shipping Weight Spring Return: 9 lb (4.1 kg) Non-spring Return: 6.5 (2.9 kg) Agency Compliance UL: M100Q: UL 916 Listed, File E107041, CCN PAZX (M100QGA only) UL 873 Recognized, File E27734, CCN XAPX2 M100X and R81: No UL Listing CSA: M100Q: C22.2 No. 24 Certified, File LR948, Class 4813 02 M100X and R81: No CSA Certification EU Directive Compliance 89/336/EEC The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. Controls Group 507 E. Michigan Street P.O. Box 423 Milwaukee, WI 53201 Printed in U.S.A. www.johnsoncontrols.com 8 M100Q Series Proportional Actuator with R81Q Controller Board Product Bulletin