S 1 Index PRODUCTS FOR PV SOLAR MOUNTING APPLICATIONS ROOF MOUNT SYSTEMS...3 GROUND and pole MOUNT SYSTEMS...5 Power Rail Module Mounting System...6 Power Rail Extrusions...7 Power Rail Commercial Extrusions...7 Power Rail Splice Plates...8 Power Rail Commercial Mounting System - LD and MD rails...8 L Feet...9 Corrugated/IBR Roof Mounts...9 Tiled Roof Mounts...9 Tilted L Feet...9 Clamp Type Roof Mounts...10 Railess Clamp Type Roof Mounts...10 One-Piece Tilt Kits...11 Rail to Rail Attachement Bracekts...11 Aluminium steel Module Clamps with RADTM Hardware...12 Stainless Steel Module Clamps with RADTM Hardware...13 Module Clamps with Carriage Bolts...14 Turn Bolts...14 Wire Management Clip...14 Rail Span and Cantilever Distances...15 Rail Span and Cantilever Distances...16
S 2 Mounting Hardware Solutions for Any Application 1 3 7 4 Large Scale Power Generation Grid Tied Residential Home 2 6 6 Traffic Control Commercial, Industrial & School Buildings Wireless Site 5 3 1 Off-Grid Residential Home 7 5 1 4 Farm & Vineyard 1 5 Remote Site Power Generation Solutions Key 1. Top-of-Pole Mounts 2. POWER-FAB CRS Mounts 3. Power Rail Mounts 4. Ground Mounts Power Peak Multi-Pole Mounts Large Ground Mounts 5. Power Box Enclosures 6. Side-of-Pole Mounts 7. Power Rail Awning Mounts
S 3 PRODUCTS FOR PV SOLAR MOUNTING APPLICATIONS ROOF MOUNT SYSTEMS POWER-FAB CRS Mounts (CRS-G2) Non-penetrating, 5 or 10 tilt commercial flat roof mounting system Wind tunnel tested and qualified low ballast weight Secure bolt-together construction no field drilling, cutting or measuring EPDM rubber base (included) protects roof surfaces Integrated grounding tested to UL standards Ballast pans accept standard concrete cap blocks Ballasted Power Rail TM Mounts (BPRM) Non-penetrating, flush mount commercial flat roof system Power Rail top-clamping system with Lock-in-Place RAD TM Bolts High density, high energy output per square foot EPDM rubber (included) protects roof surfaces Wind tunnel tested low ballast weight Ballasted Roof Mounts (BRM) Non-penetrating, ballasted, flat roof system Module tilt angles up to 45 Adjustable tilt legs Power Rail top-clamping system with Lock-in-Place RAD TM Bolts Ballast pans accept standard concrete cap blocks EPDM rubber base (included) protects roof surfaces Power Rail TM Mounting System (PRM) P6, P8, and P14 rail options for optimal span-to-cost ratio High strength, top-clamping mounting system with Lock-in-Place RAD TM Bolts Parallel to roof or tilted mount applications Single tool assembly Attachment options for any style roof application Power Rail TM KTS Mounts (KTS) Landscape tilted commercial mounting system 5 25 tilt options to maximize energy production Ideal for East/West pitching roofs or structures Mounts directly to metal roof attachment hardware, structure or roof substrate Power Rail top-clamping system with Lock-in-place RAD hardware Please contact PLP for detailed brochures for each system
S 4 Awning Mounts (AM) High strength horizontal pipe, bracket and rail mounting system Full range of seasonal elevation adjustments Heavy duty stainless steel mounting hardware Factory set holes eliminate measuring and drilling Under-flange module clamp for easier installation and improved aesthetics Roof Ground Mounts (RGM) Standard version features single column of modules in landscape Low Profile design incorporates modules side-by-side in portrait Two-tier RGM features two rows of modules in portrait High-strength aluminum extrusion construction 20-65 degree telescoping one-piece leg or fixed tilt designs Factory set holes eliminate measuring and drilling
S 5 GROUND AND POLE MOUNT SYSTEMS Power Peak TM Designed for Large Scale applications featuring fewer components Installs over pile driven standard I-Beams Mounting structures optimized to specific site requirements Field adjustable fast installation Features Lock-in-Place RAD TM Bolts Integrated grounding Multi-Pole Mounts (MPM-G2) Designed to mount on 75 mm or 100 mm SCH 40/80 pipe (installer supplied) Fewer ground penetrations than traditional ground mount systems, saving labor and materials Optional ground clearance ideal for shade structures or car ports Power Rail TM top-clamping system with Lock-in-Place RAD TM Bolts Seasonal elevation adjustments positive locking brackets Large Ground Mounts (LGM) Fixed tilt, easy to assemble pipe structures Designed to specific site requirements Power Rail top-clamping system TIG-welded, high strength aluminum fittings Schedule 40 pipe supplied by installer Top-of-Pole Mounts (TPM) Heavy gauge steel and aluminum construction Securely mount 1 to 24 modules on a single pole Module-specific design reduces parts and assembly time Preset holes eliminate measuring and drilling Seasonal elevation adjustments from 15 to 65 Mounts on standard Schedule 40 or 80 rigid steel pipe Side-of-Pole Mounts (SPM) Available in painted steel or mill-finish aluminum construction Mounting options include band clamps, u-bolts or through bolts Adjustable tilt angle Heavy duty stainless steel mounting hardware Tower mounting options available
S 6 Power Rail Module Mounting System Top-clamping PV module mounting system engineered to reduce installation costs and provide maximum strength for parallel-to-roof or tilt up mounting applications. The Power Rail top-clamping mounting system is designed with the professional PV solar installer in mind. The top-clamping rails utilize a single tool with a revolutionary RAD TM Fastener for faster bolt placement. The unique shape of the RAD provides an anti-rotation feature, locking the bolt in the proper orientation when installed. The high strength rigid rails also include an integral wiring channel for securing cables and providing a professional finish. The system includes a wide selection of mounting options designed for secure and water tight attachments to any roof style. Mounting Rail Options P4/P6-Rail Engineered to save cost on shorter span applications P8-Rail P14-Rail Engineered for longer span and heavier snow conditions Engineered for commercial applications with greater distances between supports MD; LD AND UD RAIL Engineered for longer span commercial and utility roof and ground mount applications * Reference Rail Span and Cantilever Charts on the page 15 and 16. Features High Strength Reliable Design Engineered rail profiles for maximum strength-to-weight ratio Structural Marine Grade Aluminum rail construction High Strength stainless steel module clamps and hardware Reduced Installation Time and Costs Single Tool Assembly all M8 hardware AD Fastener for quick bolt placements anywhere along rail Under flange clamping option Integral Wiring Channel for securing cables Standard lengths up to 27 feet eliminate costly rail splices Snap-In WEEB Integral module grounding option Flexible Mounting Options Height adjustable L mounting feet Tilt Feet up to 10 degrees Telescoping and One-Piece Tilt Kits up to 65 degrees
S 7 Power Rail Extrusions Power Rail is an engineered profile extrusion made from Series 6000 structural aluminum. Standard finish is mill-finish aluminum. P4 Power Rail P4 Extrusion STANDARD LENGTHS PFRL P4-2100 PFRL P4-3200 PFRL P4-4200 PFRL P4-5200 PFRL P4-6200 PFRL P4-7200 LENGTH (m) 2.1 3.2 4.2 5.2 6.2 7.2 WEIGHT PER UNIT (kg) 1.47 2.24 2.94 3.64 4.34 5.04 P6 Power Rail P6 Extrusion STANDARD LENGTHS PART# PFRL P6-2100 PFRL P6-3200 PFRL P6-4200 PFRL P6-5200 PFRL P6-6200 PFRL P6-7200 LENGTH (m) 2.1 3.2 4.2 5.2 6.2 7.2 WEIGHT PER UNIT (kg) 2.2 3.2 4.2 5.2 6.1 8 P8 Power Rail P8 Extrusion STANDARD LENGTHS PFRL P8-2100 PFRL P8-3200 PFRL P8-4200 PFRL P8-5200 PFRL P8-6200 PFRL P8-7200 LENGTH (m) 2.1 3.2 4.2 5.2 6.2 7.2 WEIGHT PER UNIT (kg) 3.2 4.8 6.5 7.7 9.1 10.7 Power Rail Commercial Extrusions STANDARD RAIL LENGTHS MD PART NO LD PART NO UD PART NO LENGTH (m) PFRL-MD-6200 PFRL-LD-6200 PFRL-UD-6200 6.2 PFRL-MD-7200 PFRL-LD-7200 PFRL-UD-7200 7.2 PFRL-MD-8200 PFRL-LD-8200 PFRL-UD-8200 8.2
S 8 Power Rail Splice Plates The Power Rail Splice Plates are made from High Strength Aluminum. Includes hardware. Splice Plates PFSP-P6-2H PFSP-P6-4H PFSP-P8-2H PFSP-P8-4H Splice Assembly-P6 2 Hole Splice Assembly-P6 4 Hole Splice Assembly-P8 2 Hole Splice Assembly-P8 4 Hole P4/P6 - Splice Plate P6/P8-4-Hole Splice Plate Power Rail Commercial Mounting System - LD and MD rails PFMD-SPK PFLD-SPK PFUD-SPK PFFT-MB Splice Kit -MD Rail Splice Kit - LD Rail Splice Kit - UD Rail Mounting base bracket Splice Plate - Includes thread cutting fasteners Splice Plate and Mounting Bracket Splice Plate installs quickly with self cutting screws provided Rail Clamp swivals for easier rail placement Universal Mounting Basse Bracket LD or MD Rail Mounting Base Bracket with M8 Hardware
S 9 L Feet L Feet are fabricated from high strength 5 mm aluminium and include a vertical slot for adjusting to irregular surfaces. 50m Tall PFFT-50-19 L-Mounting Foot 80m Tall PFFT-80-19 L-Mounting Foot Tilted L Feet PFFF5 5 Front Foot PFBF5 5 Back Foot PFFF10 10 Front Foot PFBF10 10 Back Foot PFFT-80-19 PFFT-50-19 Corrugated/IBR Roof Mounts The MB provides a mounting bridge over the peak of a metal corrugated or IBR roof keeping the penetration above the water diverting valleys. Includes Butyl Mastic, L-Foot not included. PFMB-xx* Mounting Bridge to Span Peaks of IBR or Corrugated Metal Roofs. ( L foot not included) PFFT-IBR-SP-xx* PFFT-IBR-WP-xx* PFFT-CI-SP-xx* PFFT-CI-WP-xx * L-Foot assembly with Mounting bridge and Mastic seal for attachment to IBR sheeting and Steel purlins. L-Foot assembly with Mounting bridge and Mastic seal for attachment to IBR sheeting and Wood purlins. L-Foot assembly with Mounting bridge and Mastic seal for attachment to Corrugated sheeting and Steel purlins. L-Foot assembly with Mounting bridge and Mastic seal for attachment to Corrugated sheeting and Wood purlins. Note: Not all IBR and corrugated metal roofs are the same. Please contact PLP to design mounting bridges that are specific to your application. * xx denotes height from trough to top of sheet profile-please specify this when ordering Includes Butyl Mastic, L foot ordered separately Tiled Roof Mounts PFTH-STD-A2 Preformed Non Adjustable Tile Hook Assembly 2X SS Rafter Fastener and Turn Bolt PFTH-ADJ-01 Preformed Adjustable Tile Hook Assembly 2X SS Rafter Fastener and Turn Bolt PFTH-ADJ-02 Preformed Bi-Directional Adjustable Title Hook Assembly 2X SS Rafter Fasteners and Turn Bolt PFTH-ADJ-03 Preformed Pressed Adjustable Title Bracket Assembly SS 2X SS Rafter Fasteners and Turn Bolt PFTH-STD-A2 PFTH-ADJ-02 PFTH-ADJ-03 PFTH-ADJ-01
S 10 Clamp Type Roof Mounts PFFT-SB-A PFFT-KL-A PFFT-KL-B PFFT-SB-B PFFT-KL-A Preformed Klip Lok Clamp PFFT-KL-A-M10 Preformed Klip Lok Clamp with M10 Slot PFFT-KL-B Preformed Klip Lok Clamp plus Foot Assembly PFFT-SB-A Preformed Standing Seam Sheeting Clamp Only PFFT-SB-B Preformed Standing Seam Sheeting Clamp and Foot Assembly PFFT-CL-A Preformed Craft Lock attachment Bracket Assembly PFFT-CL-A (Orientation 1) PFFT-CL-A (Orientation 2) Railess Clamp Type Roof Mounts PFFT-KL-A-100 PFFT-KL-P6-A PFFT-KL-A-100 PFFT-KL-RL-40MC PFFT-KL-RL-40EC PFFT-KL-P6-A Preformed Klip Lok Clamp Adjustable Railess Clamp (Excl Module Clamps) Preformed Klip Lok Clamp Railess, Incl. Earthling Mid Clamp Preformed Klip Lok Clamp Railess, Incl. Aluminium End Clamp Preformed Klip Lok Clamp Narrow Jaw Railess P6 (Excl Module Clamps)
S 11 One-Piece Tilt Kits P6 Low-Profile One-Piece Tilt Kits PFP6-OP15 PFP6-OP25 PFP6-OP35 PFP6-OP45 PFP6-OP55 PFP6-OP65 One-Piece legs for a 15 tilt One-Piece legs for a 25 tilt One-Piece legs for a 35 tilt One-Piece legs for a 45 tilt One-Piece legs for a 55 tilt One-Piece legs for a 65 tilt P6 Low-Profile One-Piece Tilt Kit Includes Strong Back, Fixed Leg, Mounting Feet, Rail Brackets and Hardware. Module Mounting Rail not included P8 Low-Profile One-Piece Tilt Kits PFP8-OP15 PFP8-OP25 PFP8-OP35 PFP8-OP45 PFP8-OP55 PFP8-OP65 One-Piece legs for a 15 tilt One-Piece legs for a 25 tilt One-Piece legs for a 35 tilt One-Piece legs for a 45 tilt One-Piece legs for a 55 tilt One-Piece legs for a 65 tilt P8 Low-Profile One-Piece Tilt Kit Includes Strong Back, Adjustable Leg, Mounting Feet, Rail Brackets and Hardware. Module Mounting Rail not included Rail to Rail Attachment Brackets PFBR-P6-P6 PFBR-P8-P8 Preformed Attachment Bracket P6 Assembly Preformed Attachment Bracket P8 Assembly PFBR-P6-P6 PFBR-P8-P8
S 12 Aluminium steel Module Clamps with RAD TM Hardware Module Clamps are made from high strength aluminium. RAD End Clamp with RAD Bolt Hardware PFEC- -19 Module End Clamp w/rad Hardware Note: Replace xxx with module depth from the Module Specification Sheet. Example: PFEC-40-19 end clamp for Yingli YL250P-29b modules Add B suffix to part number for black powder coat. Example: PFEC-40-RAD-B. Aluminium End Clamp w/rad Bolt RAD Mid Clamp with RAD Bolt Hardware PFMC-40-57 Module Mid Clamp for 30-50 mm Thick Frame Aluminium Mid Clamp w/rad Bolt
S 13 Stainless Steel Module Clamps with RAD TM Hardware Module Clamps are Type 304 stainless steel for higher yield strength and durability. The low profile design and slim 9.5 mm gap between modules provide a professional appearance and higher module density. RAD End Clamp with RAD Bolt Hardware EC- -RAD Module End Clamp w/rad Hardware Note: Replace xxx with module depth from the Module Specification Sheet. Example: EC-40-RAD end clamp for Yingli YL250P-29b modules Add B suffix to part number for black powder coat. Example: EC-46-RAD-B. Stainless Steel End Clamp w/rad Bolt RAD Mid Clamp with RAD Bolt Hardware MC-28-33-RAD MC-34-39-RAD MC-40-46-RAD MC-47-52-RAD MC-53-59-RAD Module Mid Clamp for 28-33 mm Thick Frame Module Mid Clamp for 34-39 mm Thick Frame Module Mid Clamp for 40-46 mm Thick Frame Module Mid Clamp for 47-52 mm Thick Frame Module Mid Clampfor 53-59 mm Thick Frame Stainless Steel Mid Clamp w/rad Bolt Earthing RAD Mid Clamp with RAD Bolt Hardware PFMC-40-46-AMP Preformed Stainless Steel Midclamp Assembly with Integrated Earthing 35-45mm.(UL 2703 22.1.b rated) PFMC-40-46-RAD
S 14 Module Clamps with Carriage Bolts Universal End Clamp PFP6-ECU PFP8-ECU Universal End Clamp w/set Bolt for P6 Universal End Clamp w/set Bolt for P8 Turn Bolts PFRB-20-A PFRB-60-A Preformed Stainless Steel 20mm RAD Bolt Assembly Grade A2 Preformed Stainless Steel 60mm RAD Bolt Assembly Grade A2 Wire Management Clip PFP8-WC PFP8-AL-Clip Wire Management Clip Stainless Steel Wire Management Clip Aluminium PFP8-WC PFP8-AL-Clip
S 15 Rail Span and Cantilever Distances P4 RAIL SNOW LOAD IN kg/m 2 0 49 98 147 195 244 293 / (M) KPH WIND SPEED (KPH)* 144 1397 559 1270 508 1092 437 965 386 889 356 813 325 737 295 160 1270 508 1194 478 041 417 940 376 864 345 787 315 937 2957 176 1168 467 1118 447 991 396 914 366 838 335 787 315 711 284 192 1067 427 1067 427 965 386 864 345 813 325 762 305 686 274 208 991 396 991 396 914 366 838 335 787 315 737 295 686 274 P6 RAIL SNOW LOAD IN kg/m 2 0 49 98 147 195 244 293 342 391 440 489 / (M) KPH WIND SPEED (KPH)* 144 1829 914 1524 813 1372 660 1219 610 1092 533 1016 508 914 457 838 406 787 381 737 356 711 356 160 1524 813 1473 711 1219 610 1168 584 1067 533 965 483 914 457 838 406 787 381 737 356 711 356 176 1473 711 1372 660 1219 610 1118 559 1016 508 940 457 889 432 838 406 787 381 737 356 711 356 192 1372 660 1372 660 1168 584 1067 533 991 483 914 457 864 432 838 406 787 381 737 356 711 356 208 1219 610 1219 610 1118 559 1016 508 940 457 889 432 838 432 813 406 762 381 737 356 711 356 P8 RAIL SNOW LOAD IN kg/m 2 0 49 98 147 195 244 293 342 391 440 489 / (M) KPH 144 2438 1219 2337 1168 2032 1016 1829 914 1676 838 1575 787 1473 737 1321 660 1270 635 1168 584 1118 559 WIND SPEED (KPH)* 160 2235 1118 1422 1092 1930 965 1727 864 1626 813 1524 762 1422 711 1321 660 1270 635 1168 584 1118 559 176 2032 1016 2032 1016 1829 914 1676 838 1575 787 1473 737 1372 686 1321 660 1270 635 1168 584 1118 559 192 1880 940 1880 940 1727 864 1626 813 1524 762 1422 711 1321 660 1270 635 1219 610 1168 584 1118 559 208 1727 864 1727 864 1676 838 1524 762 1422 711 1372 686 1321 660 1219 610 1168 584 1118 559 1118 559 224 1626 813 1626 813 1575 787 1473 737 1372 686 1321 660 1270 635 1219 610 1168 584 1118 559 1067 533 240 1524 762 1524 762 1524 762 1422 711 1321 660 1270 635 1219 610 1168 584 1118 559 1067 533 1067 533
S 16 Rail Span and Cantilever Distances UD RAIL SNOW LOAD IN kg/m 2 0 49 98 147 195 244 293 342 391 440 489 WIND SPEED (KPH)* / (M) KPH 144 3962 1585 3607 1443 3099 1240 2769 1107 2515 1006 2311 925 2108 843 1880 752 1651 660 1524 610 1499 599 160 3607 1443 3404 1361 2972 1189 2667 1067 2438 975 2261 904 2108 843 1854 742 1626 650 1473 589 1422 569 176 3302 1321 3200 1280 2845 1138 2565 1026 2362 945 2210 884 2083 833 1829 732 1600 640 1448 579 1397 559 192 3048 1219 3023 1209 2718 1087 2489 996 2286 914 2159 864 2032 813 1803 721 1575 630 1422 569 1372 549 208 2845 1138 2845 1138 2591 1036 2388 955 2210 884 2083 833 1981 792 1778 711 1549 620 1397 559 1346 538 224 2642 1057 2642 1057 2489 996 2286 914 2159 864 2032 813 1930 772 1778 711 1524 610 1372 549 1321 528 240 2489 996 2489 996 2362 945 2210 884 2083 833 1956 782 1829 732 1753 701 1499 599 1346 538 1295 518 LD RAIL SNOW LOAD IN kg/m 2 0 49 98 147 195 244 293 342 391 440 489 WIND SPEED (KPH)* / (M) KPH 144 4267 1956 3988 1829 3480 1651 3099 1524 2819 1397 2565 1295 2362 1168 2184 1092 2057 1016 1930 965 1829 914 160 4013 1829 3835 1753 3327 1600 2997 1499 2743 1372 2540 1270 2362 1168 2184 1092 2057 1016 1930 965 1829 914 176 3759 1727 3607 1702 3175 1549 2870 1448 2642 1321 2464 1245 2311 1168 2184 1092 2057 1016 1930 965 1829 914 192 3454 1651 3404 1626 3048 1499 2769 1397 2565 1295 2413 1194 2261 1143 2159 1143 2057 1016 1930 965 1829 914 208 3200 1549 3200 1549 2921 1448 2667 1346 2489 1245 2337 1168 2210 1092 2108 1041 2007 991 1930 965 1829 914 224 2997 1499 2997 1499 2794 1397 2565 1295 2413 1194 2261 1143 2159 1067 2057 1016 1956 991 1880 940 1803 914 240 2794 1397 2794 1397 2667 1321 2489 1245 2337 1168 2210 1092 2083 1041 2007 991 1930 965 1854 914 1778 889 MD RAIL SNOW LOAD IN kg/m 2 0 49 98 147 195 244 293 342 391 440 489 WIND SPEED (KPH)* / (M) KPH 144 5486 2337 5131 2210 4496 1981 4013 1829 3632 1727 3327 1626 3048 1524 2819 1422 2642 1321 2489 1245 2388 1194 160 5156 2210 4953 2108 4318 1930 3861 1803 3531 1702 3277 1600 3048 1524 2819 1422 2642 1321 2489 1245 2388 1194 176 4851 2083 4674 2032 4115 1880 3734 1753 3429 1651 3200 1575 2997 1499 2819 1422 2642 1321 2489 1245 2388 1194 192 4470 1981 4420 1956 3937 1803 3581 1702 3327 1626 3099 1549 381 1473 2769 1397 2642 1321 2489 1245 2388 1194 208 4140 1880 4140 1880 3759 1753 3454 1676 3226 1575 3023 1499 2845 1422 2718 1346 2591 1295 2489 1245 2388 1194 224 3861 1803 3861 1803 3607 1702 3327 1626 3124 1549 2946 1473 2794 1397 2642 1321 2540 1270 2438 1219 2362 1168 240 3632 1727 3632 1727 3454 1676 3200 1575 3023 1499 2845 1422 2718 1346 2591 1295 2489 1245 2388 1245 2311 1143 * Exposure C Category Only