c Parts Manual Model G-RDP Roll Clamp Serial Number 50383SG corporation OR Write: Cascade Corporation, P.O. Box 08, Portland, OR 90 Internet: www.cascorp.com
5 3 4 Decals cascade C-554-4 RC04.ill cascade C-554-3 4 5 SHORT ARM Can Be Moved Only When Clamp Is In 45 Position Disengaged from carriage UNLOCKED POSITION Quick Change Hooks Engaged to carriage LOCKED POSITION 09 CAUTION NO HAND HOLD CAUTION PRESSURE MAY BE TRAPPED BLEED CYLINDER BEFORE DISASSEMBLING 5 cascade cascade C-554- Lower Carriage Bar 9059 C-554- G 4 5595 No Hand Hold Decal 09 Short Arm Rotation Position Decal 3 5038 Caution Decal 4 4 950 No Step Decal 5 4 5 Trapped Pressure Decal 9059 Quick-Change Hook Decal Oil Fill Tag (not shown) 9 Decal Kit, (items )
Cascade is a Registered Trademark of Cascade Corporation Publications OOL CATALOG T P ARTS MANUAL S ERVICE MANUAL I NSTALLATION INSTR Service Literature Index and Order Form Ordering Information Parts, Service and Operator Guide literature is sold through the Cascade Parts Depot. All dealerships with an open account, please indicate quantity desired and purchase order number. All others please enclose a check payable to Cascade Corporation. FAX: Mail: Phone: 53-35-90 Cascade Corporation 53-3-99 P.O. Box 30 Springfield, Ohio 4550 Master Service Manual Part No. 399 Includes all Service manuals listed in a 3-ring binder for $40.00. O PERATOR S GUIDE GA000.eps PART NO. G Parts Manual 344 Service Manual 035 Operator s Guide 40 Installation Instructions - Fixed Frame 555 Driver Training Video - VHS 999 Tool Catalog 394 Literature Index Order Form
4 3 Frame Group 5 8 $ @ # RC093.ill ( 0 ^ * & 9 @! @ % @ # G 035 Frame Group 5 in. 03 Frame 398 Baseplate 3 8 8 Bearing 4 8 Bearing 5 4 Hose Guard 4 0998 Spacer 09944 Seal 8 3983 Bearing Assembly 9 4 390 Capscrew, M x 45 0 308 Drive Group. c.i. Motor 9549 Drive Group.8 c.i. Motor 4 89 Capscrew, M x 30 8 838 Lockwasher, M Maximum roll handling capacity. See Drive Group page for parts breakdown. Included in Fitting Group 3. 3 0984 Capscrew, M x 50 4 05 Fitting, 3/4 in. 5 8 3900 Capscrew, M x 0 05 Fitting, 8-8 050 Fitting, 8-8 8 03 Fitting, 8-8 9 9344 Stop Block Kit 905 Bearing Service Kit (items 3, 4, ) 90 Pin Service Kit (items 4, ) 908 Pin Service Kit (item 3) 440 Bearing Kit (items 8, 9,, 3, 5) 9 Drive Group Kit. (items 0,,) 98 Drive Group Kit.8 (items 0,,) Reference: S-450, S-450, S-488, S-433. Common Parts Groups 95, 398. Baseplate Group 3834.
8 9 Drive Group 0 @! # & ^ % $ * ( 4 3 5 ) fi fl RC053.ill 308 Drive Group with. c.i. Motor 9549 Drive Group with.8 c.i. Motor 88 Capscrew, M x 5 4 Cover 3 453 Shim.005 in. (blue) 4 054 Shim.00 in. (brown) 5 5 Shim.05 in. (pink) 58 Shim.00 in. (yellow) 059 Bearing 8 058 Key 9 050 Pinion 0 555 Housing 845 Gasket 508 Worm 3 5553 Adapter 4 05 O-Ring 5 0549 Check Valve 4 444 Lockwasher, 5/ 4 0059 Capscrew, 5/ NC x.5 GR8 8 055 Gasket Quantity as required. See Drive Motor page for parts breakdown. G 9 039 Drive Motor. c.i. 039 Drive Motor.8 c.i. 0 4 448 Capscrew, 3/8 NC x.5 GR8 0580 Bearing 509 Worm Gear 3 058 Bearing 4 4 Snap Ring 5 0490 Gasket 555 Cover 8309 Seal 8 8308 Capscrew, M x 9 4 539 Capscrew, M8 x 0 30 4400 Relief Fitting 3 0450 Fitting, 3 5300 Gear Box Lube 48 oz. 33 884 Sealant 058 Shim Service Kit (items 3-,, 33) 53 Shim Service Kit (items, 33) 538 Shim Service Kit (items 3-) 99 Motor Kit-. (items,4,8,9,0,33) 90 Motor Kit-.8 (items,4,8,9,0,33) Reference: Common Parts Group 95490, SKN-55.
Drive Motor RC0083.ill 4 5 3 G. c.i..8 c.i. PART NO. 039 039 Drive Motor 548 548 Shaft 54 54 Drive Link 3 58 549 Spacer Plate 4 03 5480 Geroler/Gerotor Set 5 5 548 End Cap 0405 0405 Service Kit 85090 85090 Flange Cascade provides service replacement parts for the listed parts only. Due to cost, if other parts need replacement, the Drive Motor should be replaced. Compatible with water glycol based hydraulic fluids. Check Valve 5 3 4 8 RC008.ill CCW CW 5 G 0549 Check Valve Assembly 09453 Fitting, 0 055 Spring 3 055 Guide 4 00 Ball 5 0580 Fitting, 8 3989 Spring 0550 Body 8 0553 Spool
Hosing Group Positioned Short Arm Open Close Close 3 Long Arm Cylinders Open Open Short Arm Cylinders RC03.ill Close Close Open G 040 Hose Group, 5 in. 4 5955 Hose, 3.5 in. 4 3989 Hose, 3.5 in. 3 Revolving Connection Maximum roll handling capacity. See Revolving Connection page for part number. Reference: S-49, S-493.
@ # Revolving Connection Split Long Arm / Fixed Frame % 9 5 4 3 ) 0 $ ^ RC0.ill 8 ( *! @ & 0 04039 Rev. Connection Pos. Short Arm 05059 Body 3 449 Seal 3 0508 Shaft 4 34 Retaining Ring 5 3 End Block 338 Retaining Ring 54448 O-ring 8 8458 O-ring 9 3 Capscrew, M8 x 50 0 8 045 Fitting, - 3 838 Lockwasher, M0 Reference: Revolving Connection Assembly 050. G 3 5480 Capscrew, M0 x 5 3 03 Washer, M0 4 5 Spacer 5 909 End Block Retainer 03 Fitting, 8-8 33 Sequence Valve 8 38 Quad Ring 9 30 Spool 0 0493 Flow Divider Cartridge 085 Shuttle Check 0934 Fitting 3 394 Fitting Included in Seal Kit 5.
Long Arm Cylinder 3 4 5 8 9 0!@# %^ $* 05 RC05.ill STAMPED CYLINDER ASSEMBLY PART NUMBER & 5 in. G 04 Cylinder Assembly 495-350 Shell 430-335 Rod Maximum roll handling capacity. Common Parts 3 5099 Nut 4 95 Wear Ring 5 5490 Seal 9 Piston 008 O-Ring 8 54445 O-Ring 9 5444 Back-Up Ring 0 5444 Seal 093 Retainer Included in Service Kit 033. Reference: S-495, LS-4454, S-440. 54443 Wiper 3 094 Rod End 4 59058 Check Valve 5 0934 Fitting, 4 0 Fitting, - 045 Fitting, - 8 5 Check Valve Service Kit 033 Cylinder Service Kit
05,,,,,,, Short Arm Cylinder 3 4 5 8 9 0!@#, %^ $* RC05.ill, STAMPED CYLINDER ASSEMBLY PART NUMBER & G 5 in. 55 in. 0 in. 3 in. in. PART NO. PART NO. PART NO. PART NO. 339 335 34 33 343 Cylinder Assembly 495-9 495-89 495-94 495-95 495-90 Shell 430-3 430-4 430-00 430-45 430-335 Rod Maximum roll handling capacity. Common Parts 3 5099 Nut 4 95 Wear Ring 5 5490 Seal 9 Piston 008 O-Ring 8 54445 O-Ring 9 5444 Back-Up Ring 0 5444 Seal 093 Retainer Included in Service Kit 033. Reference: S-495, LS-4454, S-440. G 3954 Link 5 in. 3955 Link 55 in. 395 Link 0 in. 395 Link 3 in. 045 Link in. Maximum roll handling capacity. Reference: S-49, S-403. Short Arm Link 54443 Wiper 3 094 Rod End 4 59058 Check Valve 5 0934 Fitting, 4 0 Fitting, - 045 Fitting, - 8 5 Check Valve Service Kit 033 Cylinder Service Kit RC058.ill
Split Long Arm 5 8 #! 5 3 0 # 4 9 Arm Tip Service Kit $ @ RC354.ill G 5 in. 03880 Arm Group 03844 Long Arm Maximum roll handling capacity. 033 Arm Pivot Pin 3 039 Cylinder Pivot Pin 4 45-50 Cylinder Rod Pivot Pin 5 8 3005 Capscrew, M x 5 8 0909 Washer, M 8 09 Roll Pin 8 8 0339 Cap 9 4 0080 Bearing 0 4 0998 Retaining Ring 38 Dowel Pin, 8x mm 0994 Shim.0 in. 3 8 309 Shim 4 903 Arm Tip Service Kit
Short Arm Group # 8 5! 3 0 9 4 Arm Tip Service Kit $ @ RC33.ill G 5 in. REF QTY PART NO. 0305 Short Arm Group 030 Short Arm Maximum roll handling capacity. 033 Arm Pivot Pin 3 039 Cylinder Pivot Pin 4 45-50 Cylinder Rod Pivot Pin 5 8 3005 Capscrew, M x 5 8 309 Shim 8 09 Dowel Pin 8 8 0339 Cap 9 4 0080 Bearing 0 4 0998 Retaining Ring 38 Dowel Pin, 8x mm 0994 Shim.0 in. 3 8 0909 Washer, M 4 90 Arm Tip Service Kit
@! Pad Groups Long Arm $ # Standard 9 0 Bolt-On Rubber Split 3 8 5 4 RC054.ill G 5 in. 55 in. 0 in. 3 in. in. PART NO. PART NO. PART NO. PART NO. 098 099 54 0988 0988 Standard Pad Group 09885 Bolt-On Rubber Pad Group 0988 0994 09884 09884 09889 Split Pad Group 09893 09893 84 09895 09898 Pad, Standard 9 Pad, Bolt-On Rubber 3 344 344 35 35 358 Pad, Split RH 4 345 345 353 353 359 Pad, Split LH 5 099 Bolt-On Rubber 30 3543 Capscrew, M8 Maximum roll handling capacity. Pad Group includes items & 4. Common Parts Pad Group includes items & 5 4. Pad Group includes items 3, 4 & 4. 934 Common Parts Group Long Arm 99 Retainer RH 8 998 Retainer LH 9 8 80 Capscrew, M 0 8 843 Lockwasher, M 099 Link Assembly Driver s view, clamp in horizontal position, Long Arm up. Reference: S-4, S-4. 48-040 Cable 5 in. 48-080 Cable 55 in. 48-0 Cable 0 in. 48-0 Cable 3 in. 48-45 Cable in. 3 45 Clevis Pin 4 55 Cotter Pin 9 Pad Retainer Service Kit (items 0)
Pad Groups Short Arm! 0 @ Standard 8 9 4 5 Bolt-On Rubber 4 3 RC055.ill 4 5 5 in. 0G 098 Standard Pad Group 09893 Pad, Standard Maximum roll handling capacity. Common Parts 935 Common Parts Group Short Arm 09904 Retainer, R.H. 09905 Retainer, L.H. 8 8 30 Capscrew, M Driver s view, clamp in horizontal position, Short Arm up. Reference: S-4, S-4. 9 8 843 Lockwasher, M 0 09909 Link 45 Clevis Pin 55 Cotter Pin
Rotational Control Package ( 3 4 $ # 5 ) 8 0 9 @! * ^& % 0 AC0845.ill G 0000 Rotational Control Group 000 Rotational Control Group 0045 Cable Tie Anchor 9 0049 Cable Tie 3 0 Switch Mounting Bracket 4 008 Flange Screw 5 00 Switch Mounting Plate 884 Capscrew 3 800 Plate Stop 8 3 80 Block Decal 9 3 0098 Shim 0 8 0 Capscrew 3 890 Carriage Bolt Includes items -8. Includes items 9-0. 3 58 Nut 3 04 Switch/Cable Assembly 4 5 Switch/Cable Assembly 5 03 Power Cable 80 Ext. Cable Assembly 8 Ext. Cable Assembly 8 0050 Cable Tie Anchor 9 003 Switch Assy 0 004 Shrink Tubing 003 Solenoid/Cable Assembly 0039 Solenoid/Cable Assembly 3 888 Relay Enclosure Assembly
c Installation Instructions Electronic Rotational Control Group This manual provides installation instructions for Cascade Rotation Control Kits. Rotational Control provides accurate stops during rotation to position the attachment arms at true vertical or bilge postion to reduce product damage of misclamped loads. A normally closed switch mounted on the truck rotate control handle overides the stop positions for continuous rotation. An electrical supply circuit such as Cascade s Power Supply (recommended) or Cable Reel is required to provide an electrical connection between the attachment and truck control handle switch. Major components are shown. Power Supply Group Solenoid Valve Deceleration and Stop Limit Switches Override Switch Cable Junction Box Stops Carriage Cable Junction Rotation stops at both vertical positions and bilge position. Pressing the override switch allows continuous rotation. RC08.ill AC03.ill corporation For Technical Support... To Order Parts... Call: -800--33 Call: -888--33 OR OR Write: Cascade Corporation, P.O. Box 08, Portland, OR 994 Write: Cascade Corporation, 50 Sheridan Ave., Springfield, OH 45505
Cable Installation Connect the power cable from the relay enclosure on the back of the attachment to the power supply cable end at the truck carriage. NOTE: This installation shows connection to Cascade s Power Supply Kit 89 or 003 which include all components for electrical supply from the truck battery and control handle to the carriage cable connections. Connect cable ends Carriage Cable Terminal Connector Power Supply Rotate Control Handle Control Handle Switch (if equipped) Fuse Key Attachment OR Power Cable Battery Pigtail or Cable Adapter Carriage Cable Adapter AC03.ill Operation and Adjustment Test the installation before putting the truck in service. When rotating, attachment travel should stop at the vertical and bilge handling positions. Wait 3 seconds to rotate after stopping OR press the rotate override button to continue rotating. If rotation stops at vertical or the bilge position, continue with step. If rotation does not stop at the vertical or bilge positions: A Inspect the wiring installation. Look for loose connections or pinched cables. B The limit switch end rollers are not fully engaging the deceleration ramp and stop capscrew at the vertical or bilge position. Adjust the limit switch actuators to engage the ramp and stop capscrew. The ramp and stop can also be adjusted for precision of the stop position. The stop capscrew height is also adjustable. To continue rotation, wait 3 seconds after stopping or the rotate override button must be pressed to continue rotation. To rotate without stopping, press the override button. AC03.ill Rotation stops at both vertical positions and at the bilge position. Pressing the override switch allows continuous rotation. Wait 3 seconds or press override button to continue rotating. Limit Switches AC04.ill Stop Capscrew Ramp
Retrofit Installation Rotational control is also available as a field installable kit for attachments that have predrilled faceplates and baseplates. Locate the eight holes that need to be tapped with the mm tap provided. Six holes are located in the faceplate and two holes are located in the baseplate. Drill out the holes using the 5.3mm drill bit provided. Tap the holes using the mm tap. Locate the two holes in the baseplate that need to be tapped with the 8mm tap provided. Drill out the holes using the.3mm drill bit provided. Tap the holes using the 8mm tap. 8mm tap in places mm tap in 8 places 4 3 AC03.ill O-Rings 3 Disconnect hydraulic hoses to the drive group. Tag the hoses for reassembly. 4 Remove the four capscrews fastening the check valve to the drive group. Keep track of the two O-rings between the check valve and drive motor. AC04.ill 3
5 Install the new solenoid valve to the drive group. Place the two O-rings between the solenoid valve and drive motor and install the four capscrews. Tighten the capscrews to a torque of 0 ft.-lbs. 5 Install solenoid valve O-Rings AC05.ill Install the limit switches and brackets to the baseplate. Tighten the baseplate bracket capscrews to a torque of 4 ft.-lbs. Install the stop ramps to the faceplate. Tighten the stop capscrews to a torque of 3 ft.-lbs. Install limit switches and brackets Limit Switches Stop Ramps 4 AC083.ill
8 Install the cable junction box to baseplate. Tighten the capscrews to a torque of 4 ft.-lbs. 8 Install junction box on a 45F in this location. 8 Install junction box on a 0F through 50F in this location. AC084.ill 9 Install the cables. Use the adhesive blocks and wire ties to secure the wiring. 0 Adjust the limit switch engagement with the stops as decribed in Operation and Adjustment on page. 9 Install cables. 0 Adjust stops. AC08.ill 5
Power Supply/Communication Groups Maximum Mast Fork Height 30 in. 4 5 9 fi fl 8 3 ) @ ^&* ( OR OR! # $ AC0.ill % 0
Power Supply/Communication Groups Maximum Mast Fork Height 30 in. Power Maximum Supply Mast Fork Conductors Supply Group Height (in.) (No. @ AWG) Application 084 30 @ 0 Generic Switched 084 30 @ 0 ERC Unswitched 003598 30 4 @ AFC Unswitched 030344 30 @ 0 & 4 @ AFC & ERC Unswitched Simplex, dual or triple masts only. Do not use AWG for high voltage or high current applications. (0 AWG rated @ 5A, AWG rated @.5A) AFC: Adaptive Force Control ERC: Electronic Force Control PART NO. PART NO. PART NO. 084 084 003598 030344 Power Supply Group 0849 0849 00300 058 Cable Assembly 0030 0030 384 0030 Conduit 3 38 38 38 38 Sheave Assembly 4 380 380 380 380 Sheave 5 89 89 89 89 Spacer Block 804 804 804 804 Capscrew, M8 x 45 39 39 39 39 Bracket 8 38 38 38 38 Bearing 9 0 0 0 0 Alignment Tool 0 004 004 004 Wire Harness 944 944 944 Fuse, ATC-0 003 Switch 3 4459 4459 Pigtail 4 00544 Cable Adapter 5 00545 Cable Adapter 004 Shrink Tube, 50 ID x 5 mm 0933 Shrink Tube, 38 ID x 5 mm 8 0934 Shrink Tube, 50 ID x 5 mm 9 398 398 398 398 Anchor 0 0044 0044 0044 0044 Clamp 0045 0045 0045 0045 Spacer Block 808 808 808 808 Capscrew, M x 3 05 05 05 05 Spacer Plate 4 03 03 03 03 Spacer Plate 5 Adhesive 0484 0484 0484 0484 Dry Film Lubricant Includes items 4 through 8. Not included in Power Supply/Communication Group. Included in Spacer Kit 0303.
Mounting Group 0 3 RC048.ill 9 8 4 5 Class III, 099 Mounting Group 0993 Upper Hook RH 09933 Upper Hook LH 3 4 900 Capscrew, M x 35 4 599 Lower Hook 5 4 899 Capscrew, M x 0 4 5 Washer,.5 in. I.D. 4 8534 Nut, M 8 0993 Spacer 9 3 Capscrew, M x 5 0 9344 Stop Kit
PARTS ORDERING LOG PURCHASE SERIAL REF CASCADE CUSTOMER DATE ORDER NUMBER PAGE NO. QTY PART NO. PART NO. PRICE
Do you have questions you need answered right now? Call your nearest Cascade Parts Department. Visit us online at www.cascorp.com Cascade Corporation 50 Sheridan Avenue Springfield, OH 45505 Tel: 888-CASCADE (-33) FAX: 888-39-034 Cascade Canada Inc. 550 Timberlea Blvd. Mississauga, Ontario Canada L4W-4M Tel: 905-9- FAX: 905-9-85 Cascade GmbH D-499 Monchengladbach Klosterhofweg 5 Germany Tel: 49--830 FAX: 49--833 Cascade Finland Albert Petreliuksenkatu 3 030 Vantaa Finland Tel: 358-9-83-95 FAX: 358-9-83-935 Cascade N.V. European Headquarters P.O. Box 3009 300 El Almere Damsluisweg 5 33 ED Almere The Netherlands Tel: 3-3-5499 FAX: 3-3-54994 Cascade N.V. Benelux Sales and Service P.O. Box 3009 300 El Almere Damsluisweg 5 33 ED Almere The Netherlands Tel: 3-3-549950 FAX: 3-3-54994 Cascade (UK) Ltd. 5, Orgreave Crescent Dore House Industrial Estate Handsworth Sheffield S3 9NQ England Tel: 4-954 FAX: 4-95 Cascade Scandinavia AB Box 4 Hammarvägen 0 5 3 Vaggeryd Sweden Tel: 4-0-393-3950 FAX: 4-0-393-3959 Cascade Norway Østerliveien 3A 53 Oslo Norway Tel: 4--430 FAX: 4--435 Cascade France S.A.R.L. D Rue De Charaintru BP 8, 930 Epinay-Sur-Orge Morangis Cedex, France Tel: 33-- 454500 FAX: 33--45450 Cascade Hispania S.A. Carrer 5 Sector C Zona Franca Duanera Poligono de la Zon Franca 08040 Barcelona, Spain Office No. 5 Tel: 93-4-0-30 FAX: 93-4-0-3 Cascade Japan Ltd. 5-5-4, Torikai Kami Settsu, Osaka Japan, 5 Tel: 8--53-3490 FAX: 8--53-349 Cascade Korea 08B, Namdong Ind Complex 58-3 Gojan-Dong Namdong-Gu Inchon, 405-30 Korea Tel: 8-3-8-05 FAX: 8-3-8-055 Cascade Australia 445 Ipswich Road Rocklea, QLD 40 Australia Tel: -800-3 FAX: (0) 333-333 Cascade New Zealand 5 Ra Ora Drive East Tamaki, Auckland New Zealand Tel: 9-3-93 FAX: 9-3-93 Cascade (Africa) Pty. Ltd. P.O. Box 5, Isando 00 0A Steel Road Sparton, Kempton Park South Africa Tel: --95-940 FAX: --394-4 Cascade-Xiamen No. 8 Yangguang Rd. Xinyang Industrial Zone Haicang, Xiamen City Fujian Province P.R. China 30 Tel: 8-59-5-500 FAX: 8-59-5-5 Cascade (Singapore) Trading Co. Four Seasons Park Autumn Block - Apt. 80 Cuscaden Walk Singapore Tel: 5-834-935 FAX: 5-834-93 c Cascade Corporation 003 3-003