For PROMA Paving Breaker Models: M60 & M90 Read this instruction manual before operating this equipment. Designed and Built by Ingersoll Rand Company Roanoke, Va. 409 598 U.S.A. Certified ISO 900 (ANSI/ASQC Q9) Certification No. QSR 80 CPN : 595563 December, 00 Revision 0 00 INGERSOLL RAND COMPANY PRINTED IN THE U. S. A.
REVISION 0 INDE Intro December, 00 "PROMA PAVING BREAKER Page of INTRODUCTION..........................................- ILLUSTRATION PROMA PAVING BREAKER...............- PARTS LIST............................................-3 GENERAL INFORMATION.................................3- ORDERING INSTRUCTIONS When ordering service parts, please specify:. The NAME of each part as listed.. The PART NUMBER as listed or stamped on the part. 3. The BATCH/LOT NUMBER of the equipment. DO NOT use illustration numbers when ordering service parts. To save time, send all orders for parts to the nearest branch office or agent. IF IT IS NECESSARY TO SEND ANY PART OF THIS EQUIPMENT TO THE FACTORY, INQUIRE AT OUR NEAREST BRANCH OFFICE OR AGENT FOR SPECIAL INSTRUCTIONS. BATCH/LOT NUMBER IS STAMPED IN THIS AREA. SAVE THESE INSTRUCTIONS. DO NOT DESTROY. The use of service parts other than those included within the Ingersoll-Rand approved parts list may create hazardous conditions over which Ingersoll-Rand Company has no control. Therefore Ingersoll Rand Company cannot be held responsible for equipment in which non-approved repair parts are installed. All information, illustrations, and specifications in this parts list are based on the latest information available at the time of publication. Product improvement is a continuing goal at Ingersoll-Rand. Design and specifications are subject to change without notice or obligation. When the life of the tool has expired, it is recommended that the tool be disassembled, degreased and parts be separated by material so that they can be recycled.
REVISION 0 INTRODUCTION Section December, 00 Page of Alphabetical Index Title Page No. INTRODUCTION..................................... SAFETY FIRST...................................... SAFETY PRECAUTIONS................................ INTRODUCTION. This parts list contains service part numbers, general model information and important safety information for the PROMA Paving Breaker Models M60 & M90 (hereafter referred to as paving breaker).. SAFETY FIRST. SAFETY FIRST is the primary concern for the protection of both personnel and the paving breaker during any phase of operation. All personnel must thoroughly understand all safety precautions before operating or doing any maintenance work on the paving breaker. 3. SAFETY PRECAUTIONS. The Safety Precautions listed are intended to make all personnel aware of the hazards while working on or near a paving breaker. All personnel must use common sense and a good working practice while operating and maintaining these paving breakers. The safety precautions listed are of a general nature and cannot cover every possible situation: a. Always wear approved hard hat, safety shoes, safety glasses, respirator and ear protection when near a paving breaker in operation. Failure to wear approved safety equipment could result in bodily injury. b. Use only Ingersoll Rand replacement parts. c. Prolonged exposure to excessive noise levels without the use of proper ear protection can result in permanent hearing loss. d. DO NOT indulge in horseplay. Distractions can cause accidents. e. Keep your hands off the throttle lever until it is time to start breaker operation. f. Maintain a steady balance at all times. g. Never put your face close to the paving breaker. h. Never rest the paving breaker on your foot. i. Never point the paving breaker at anyone. j. Never start the paving breaker when it is lying on the ground. k. Compressed air is dangerous. Never point an air hose at yourself or co-workers. Never blow your clothes free of dust with compressed air. l. Be sure all hose connections are tight. A loose hose not only causes leaks, but it may come completely off the breaker, whip around, and injure the operator and others in the area. Attach safety cables to all hoses to prevent injury if a hose is accidentally broken. m. Never disconnect a pressurized air hose. Before disconnecting a hose, shut-off the air at the compressor and bleed the paving breaker. n. DO NOT operate the paving breaker without a paving breaker tool locked in the fronthead. Hold the tool firmly against the work. o. Always keep both hands on the handle while operating the paving breaker. p. The operator must keep his legs and feet clear of the paving breaker tool to prevent injury if the tool breaks. If a tool breaks, the paving breaker (with a piece of broken tool projecting from fronthead) will suddenly drop to the ground. q. DO NOT ride the paving breaker with one leg over the handle. The operator can be injured if the tool breaks while he is riding the paving breaker. r. Know what is underneath the material you are about to break. Be alert for any buried water, gas, sewer, telephone, or electric lines. s. If you hit something, shut off the paving breaker immediately and find out what it is. Use a shovel, not the paving breaker, to uncover the object carefully. t. When using any solvent to clean parts, make sure that it meets current safety and health standards and that it is used in an area that is adequately ventilated. u. DO NOT operate the paving breaker without a properly installed oil filter and oil fill plug. v. DO NOT lift or transport the breaker by the throttle lever. Damage may occur. -
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REVISION 0 ILLUSTRATION PROMA PAVING BREAKER Section December, 00 MODELS M60 & M90 Page of 4 504 View of Oil Fill Plug & Filter European Muffler Paving Breaker Models M60, M60S & M90, M90S Sectional Illustration (For Parts List, refer to Page ) Standard Muffler - 5A Optional Flex Handles
REVISION 0 FLE HANDLE Section December, 00 Page of 4 ILLUSTRATION FLE HANDLE M60-, M60-F, M60S-, M60S-F, M90-, M90-F, M90S-, M90S-F Bushing 5E Retaining Ring 5F Flex Handle Grip 5A Handle 5D Washer 5B Nut 5C -
REVISION 0 Section December, 00 Page 3 of 4 Ref. No. 3 4 4 4 5 5 5 6 7 7 8 0 3 4 5 5 6 7 8 9 0 3 5 5 5A 5B 5C 5D 5E 5F 7 8 8 9 30 3 3 33 00 U.S. MUFFLER KIT #508098 FOR M60 MUFFLED VERSION FOR EUROPE ONLY U.S. MUFFLER KIT #5953453 FOR M90 Name Of Part Q M60- T STD Y 59578 HOUSING FRONTHEAD BACKHEAD PISTON *PISTON PISTON PISTON SEAT *PISTON SEAT PISTON SEAT HOUSING PLUG VALVE CHEST KIT (M60) VALVE CHEST KIT (M90) AIR STRAINER THROTTLE LEVER THROTTLE VALVE KIT AIR CONNECTION CAP AIR CONNECTION NIPPLE ANVIL BUSHING (-/4 IN. HE) ANVIL BUSHING (-/8 IN. HE) ANVIL BUSHING RETAINER LATCH KIT PLUNGER EHAUST DEFLECTOR FILTER OIL FILL PLUG RUBBER PLUG (M60) RUBBER PLUG (M90) ROLL PIN KIT HANDLE SLEEVE FLE HANDLE FLE HANDLE GRIP WASHER NUT HANDLE BUSHING RETAINING RING ANVIL BUSHING SPRING FRONTHEAD WASHER *FRONTHEAD WASHER PLUNGER SPRING PISTON SEAT RETAINER SPRING SEAT ANVIL BUSHING RETAINER FLE HANDLE CONNECTOR MUFFLER (FURNISHED W/BOLT & WASHER) 597540 5943447 598465 599970 5949907 5999738 5949857 50868 5998367 594307 5955375 536798 536863 5943470 594405 5955383 5945079 579036 508980 537003 5983666 57980 595869 59588 53697 5080736 595836 595586 5956506 5954337 M60-595707 59483 M60-595799 5955565 5084936 508490 594806 9594404 508658 50905 9595589 593440 M60- F 59575 M60S - STD 59888 594307 508098 M60S- 5988830 M60S- 5988848 5955565 M60S- F 5988855 M90- STD 59550 5948368 594346 595539 594307 5944007 5378438 M90-595536 M90-595568 5955565 M90- F 595584 MUFFLED VERSION FOR EUROPE ONLY M90S- STD 598863 M90S- 5988640 M90S- 5988657 M90S- F 5988665 594307 5955565 5953453-3
REVISION 0 Section December, 00 Page 4 of 4 U.S. MUFFLER KIT #508098 FOR M60 MUFFLED VERSION FOR EUROPE ONLY U.S. MUFFLER KIT #5953453 FOR M90 MUFFLED VERSION FOR EUROPE ONLY Ref. No. 00 00 00 05 0 300 305 30 35 30 35 330 400 400 500 500 500 50 50 503 504 Name Of Part Q M60- T STD Y 59578 FRONTHEAD BOLT (3/4) (M60) *FRONTHEAD BOLT (7/8) (M60) FRONTHEAD BOLT (") (M90) BACKHEAD BOLT MUFFLER BOLT OIL FILL PLUG O-RING BACKHEAD O-RING THROTTLE BODY O-RING VALVE CHEST O-RING HOUSING PLUG O-RING CONNECTION NIPPLE O-RING CONNECTION CAP O-RING VALVE COVER O-RING BACKHEAD WASHER MUFFLER BOLT WASHER FRONTHEAD NUT (M90) FRONTHEAD NUT (3/4) (M60) *FRONTHEAD NUT (7/8) (M60) MUFFLER BACK PLATE MUFFLER FOAM GASKET MUFFLER SCREW /4-/4 (M60) 4 4 4 9505573 95749537 95054078 9509870 950807 95097705 034559 034559 950866 95086 95086583 594806 957 9547796 M60-595707 M60-595799 M60- F 59575 M60S - STD 59888 9505444 594806 508450 5083888 5083045 50846 M60S- 5988830 M60S- 5988848 M60S- F 5988855 M90- STD 59550 95379608 954765 M90-595536 M90-595568 M90- F 595584 M90S- STD 598863 M90S- 5988640 M90S- 5988657 M90S- F 5988665 LUBRICATION (Furnished Only when Specially Ordered) NOTE: These parts are used on tools with batch/lot number RVL 50 and above AVAILABLE KITS 537870 ROCK DRILL OIL... (LIGHT)... GAL. 537877 ROCK DRILL OIL... (LIGHT)... 5 GAL. 5378743 ROCK DRILL OIL... (LIGHT)... 55 GAL. Parts List for M60, M60S, M90, M90S (For Sectional Illustration Refer to Pages and ) 50868 VALVE CHEST KIT 5955383 LATCH KIT 595539 VALVE CHEST KIT 57980 ROLL PIN KIT 5955375 THROTTLE VALVE KIT -4
REVISION 0 GENERAL INFORMATION Section 3 December, 00 Page of GENERAL. The PROMA Paving Breaker Model M60 is a medium-duty and the M90 is a heavy-duty breaker that provide maximum performance at minimum cost. They are designed for general paving breaker work where their size and weight range is necessary. With the two-piece design (breaker housing and fronthead) the paving breakers are easier to maintain with minimum disassembly. STANDARD EQUIPMENT. Each paving breaker is a complete unit ready to be put into service with proper lubrication. There are no extra parts or special fittings required. PAVING BREAKER COMBINATIONS. The following is a list of all available combinations (by model and part number) for all M60 & M90 Paving Breakers: ) M60 Models: a. M60-STD (59578). This paving breaker -/4 in. Hex. x 6 in. long (3 mm Hex. x 5 mm long) paving breaker tool shank. b. M60- (595799). This paving breaker -/4 in. Hex. x 6 in. long (3 mm Hex. x 5 mm long) paving breaker tool shank and flex handles. c. M60- (595707). This paving breaker -/8 in. Hex. x 6 in. long (8 mm Hex. x 5 mm long) paving breaker tool shank. d. M60-F (59575). This paving breaker -/8 in. Hex. x 6 in. long (8 mm Hex. x 5 mm long) paving breaker tool shank and flex handles. e. M60S-STD (59888). This paving breaker is the same as the standard paving breaker, but includes a muffler. (Note: This paving breaker is for European customers only.) f. M60S- (5988830). This paving breaker is the same as the M60- paving breaker, but includes a muffler. (Note: This paving breaker is for European customers only.) g. M60S-F (5988855). This paving breaker is the same as the M60-F paving breaker, but includes a muffler. (Note: This paving breaker is for European customers only.) h. M60S- (5988848). This paving breaker is the same as the M60- paving breaker, but includes a muffler. (Note: This paving breaker is for European customers only.) ) M90 Models: MUFFLER. a. M90-STD (59550). This paving breaker -/4 in. Hex. x 6 in. long (3 mm Hex. x 5 mm long) paving breaker tool shank. b. M90- (595568). This paving breaker -/4 in. Hex. x 6 in. long (3 mm Hex. x 5 mm long) paving breaker tool shank and flex handles. c. M90- (595536). This paving breaker -/8 in. Hex. x 6 in. long (8 mm Hex. x 5 mm long) paving breaker tool shank. d. M90-F (595584). This paving breaker -/8 in. Hex. x 6 in. long (8 mm Hex. x 5 mm long) paving breaker tool shank and flex handles. e. M90S-STD (598863). Same as M90-STD except includes muffler. f. M90S- (5988640). Same as M90- except includes muffler. g. M90S- (5988657). Same as M90- except includes muffler. h. M90S-F (5988665). Same as M90- F except includes muffler. An add on muffler is available for drills without one. The muffler assembly is used to reduce Paving Breaker noise without hindering performance. This assembly is available for Paving Breakers that do not have a muffler. 3-
REVISION 0 GENERAL INFORMATION Section 3 December, 00 Page of LUBRICATION. A high-quality rock drill oil conforming to the physical and chemical properties outlined in the instruction manual, must be added to the operating air supply tolubricate the moving parts of the paving breakers. The method of lubrication depends on actual operating conditions and customer preference: CAUTION THE LUBRICATING OIL RESERVOIR BUILT INTO THE HOUSING PLUG IN THE PAVING BREAKER MUST BE CHECKED EVERY TWO HOURS AND REFILLED AS NECESSARY. a. The lubricating oil reservoir built in the housing plug will provide proper lubrication. It must be checked every two hours and refilled as necessary. Refer to the instruction manual listed below for instructions on how to fill the reservoir. b. For intermittent operation with an air supply hose no longer than 50 ft. (5 m), a compressor mounted lubricator can be used. c. For continuous operation during an eight hour shift, an Ingersoll Rand Part Number 353643, or other constant feed air line lubricator, should be installed in the air supply line about.5 ft. (3.5 m) from the breaker. The 353643 has a capacity of U.S. pint (0.47 liters) and will be furnished when specially ordered. Refer to IM6085 Instruction Manual For PROMA Paving Breaker Models M60 & M90 for installation and operation instructions, and RM6085 Maintenance and Repair Manual For PROMA Paving Breaker Models M60 & M90 for maintenance instructions. 3-
G General Information, 3- I Illustration Flex Handle, - M60 & M90, - Introduction, - P Parts List, -3 S Safety, - Precautions, -
PROMA Series Paving Breaker PROMA Series Paving Breaker Warranty Policy Statement INGERSOLL-RAND COMPANY WARRANTS THAT ITS PROMA SERIES PAVING BREAKERS ARE FREE OF DEFECTS IN MATERIAL AND WORKMANSHIP FOR THE FOLLOWING PERIODS: A. MAIN BREAKER HOUSING & FRONTHEAD CASTING 3 YEARS B. ALL OTHER COMPONENTS: YEAR SHOULD AN INGERSOLL-RAND PROMA SERIES PAVING BREAKER PROVE DEFECTIVE DURING THE SPECIFIED WARRANTY PERIODS, INGERSOLL RAND WILL REPLACE OR REPAIR IT FREE OF CHARGE. THIS WARRANTY DOES NOT APPLY TO NORMAL WEAR AND TEAR, OR TO UNITS THAT HAVE BEEN MODIFIED, MISUSED, OR REPAIRED IN A MANNER NOT APPROVED BY INGERSOLL-RAND COMPANY. THE OPINION OF INGERSOLL-RAND IN DETERMINING COMPLIANCE WITH THE AFOREMENTIONED CONDITIONS WILL BE FINAL. Ingersoll-Rand Company Limitation of Liability THE REMEDIES OF THE USER SET FORTH UNDER PROVISIONS OF WARRANTY OUTLINED ABOVE ARE ECLUSIVE AND THE TOTAL LIABILITY OF INGERSOLL RAND OR ITS DISTRIBUTORS WITH RESPECT TO THIS SALE OR THE EQUIPMENT AND SERVICE FURNISHED HEREUNDER, IN CONNECTION WITH THE PERFORMANCE OR BREACH THEREOF, OR FROM THE SALE, DELIVERY, INSTALLATION, REPAIR OR TECHNICAL DIRECTION COVERED BY OR FURNISHED UNDER THIS SALE. WHETHER BASED ON CONTRACT, WARRANTY, NEGLIGENCE, INDEMNITY, STRICT LIABILITY OR OTHERWISE SHALL NOT ECEED THE PURCHASE PRICE OF THE UNIT OF EQUIPMENT UPON WHICH SUCH LIABILITY IS BASED. INGERSOLL RAND, ITS SUPPLIER(S) AND ITS DISTRIBUTORS SHALL IN NO EVENT BE LIABLE TO THE USER, ANY SUCCESSORS IN INTEREST OR ANY BENEFICIARY OR ASSIGNEE RELATING TO THIS SALE FOR ANY CONSEQUENTIAL, INCIDENTAL, INDIRECT, SPECIAL OR PUNITIVE DAMAGES ARISING OUT OF THIS SALE OR ANY BREACH THEREOF, OR ANY DEFECTS IN, OR FAILURE OF, OR MALFUNCTION OF THE EQUIPMENT UNDER THIS SALE WHETHER BASED UPON LOSS OF USE, LOST PROFITS OR REVENUE, INTEREST, LOST GOODWILL, WORK STOPPAGE, IMPAIRMENT OF OTHER GOODS, LOSS BY REASON OF SHUTDOWN OR NON- OPERATION, INCREASED EPENSES OF OPERATION OF THE EQUIPMENT, COST OF PURCHASE OF REPLACEMENT POWER OR CLAIMS OF USERS OR CUSTOMERS OF THE USER FOR SERVICE INTER- RUPTION WHETHER OR NOT SUCH LOSS OR DAMAGE IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, INDEMNITY, STRICT LIABILITY OR OTHERWISE.