Parts Manual PL2EN-48EP- 0/09/202 48EP Series Electronically Controlled Pistol Grip Nutrunner For additional product information visit our website at http://www.apextoolgroup.com
PL2EN-48EP- 0/09/202 Cleco General Information Language Version: This Parts Manual is the Original Instructions intended for all persons who will use or repair these tools. Product Identification: Refer to the Model Nomenclature page in this document. Noise and Vibration: Refer to documents CE-002DC and CE-002TD. General Description: Brushless DC electric transducer controlled pistol grip portable nutrunners. Intended Use: These DC electric tools are intended for tightening of threaded joints or running down fasteners. Use only for their designated purpose. Do not use as a hammer, lever or other improper usage that can cause tool damage and operator injury. Copyright protection: Apex Tool Group, LLC reserves the right to modify, supplement or improve this document or the product without prior notice. This document may not be reproduced in any way, shape or form, in full or parts thereof, or copied to another natural or machine readable language or to a data carrier, whether electronic, mechanical, optical or otherwise without the express permission of Apex Tool Group, LLC. Page 2
Cleco Model Nomenclature PL2EN-48EP- 0/09/202 A 48 E P X XXX XX X Tool Series 48 Motor Style E = Brushless Electric Motor Tool Type P = Pistol Grip Feature - = Matrix Tool Connector (Standard) E = Air LB Connector Maximum Torque Nm (rounded to nearest Nm) 6 = 6 Nm 90 = 90 Nm 2 = 2 Nm 0 = 0 Nm Attachment D4 = /2" Square Drive Spindle Type - = Pin Retainer (Standard) B = Ball Retainer Page
PL2EN-48EP- 0/09/202 Cleco Product Overview B m-pro-400 Series Controller TME-200 Series Controller Complete Tool Order Number 48EP(E)6D4 48EP(E)6D4B 48EP(E)90D4 48EP(E)90D4B 48EP(E)2D4 48EP(E)2D4B 48EP(E)0D4 48EP(E)0D4B Tool In/Out Tool Cable m-pro-400gc Global Controller m-pro-400-it Isolation Transformer (48EP Models) Tool Cable Tool Cable 48EPE Models TME and m-pro-400 Series Controllers 48EP 48EPE EN Description VAC Standard TMEI-4--U VAC DeviceNet TMEI-4--U-ED VAC ProfiBus TMEI-4--U-EP TME-200 m-pro-400 Controller PL2( )-00 * Programming Notes 7708 * Battery 468-0 * Power Cord: VAC - USA 468-02 * Power Cord: 20VAC - USA 468-0 * Power Cord: 20VAC - Europe 42779-XXX 0877-XXX Extension Cable 4406-XXX 0904-XXX Swivel Cable 440-XXX 090-XXX Swivel Cable - Right Angle 42778-XXX 0866-XXX Tool Cable * Note: Contact Apex Tool Group TME-200 Series Controller Supply Voltage EN Order Number VAC TME-2--U VAC TME-22--U 20 VAC TME-2-0-U 20 VAC TME-22-0-U Page 4
Cleco Dimensional Data PL2EN-48EP- 0/09/202 C R. (29mm) Front View.67 (7mm).24 (6mm).28 (4mm).0 (mm).2 (2mm).8 (90mm) 2.00 (0mm) /2 Square Drive.82 (46mm).00 (2mm) 48EP(E)6D4(B) (Pin Lock Shown) R.6 (0mm) Front View.67 (7mm).24 (6mm).78 (47mm).0 (mm).2 (2mm).8 (90mm) 2.00 (0mm) /2 Square Drive.82 (46mm).00 (2mm) 48EP(E)90D4(B) 48EP(E)2D4(B) 48EP(E)0D4(B) (Pin Lock Shown) Page
PL2EN-48EP- 0/09/202 Cleco Handle - Matrix Tool Connector D 7 Models 48EP6 48EP90 48EP2 48EP0 2 F Housing Ground Wire 8 2 9 8 0 E 4 Housing Ground Wire 6 See Service Notes Assembly Sequence: () Install Motor and Connector through Housing (9) (2) Attach End Cap (7) () Attach Housing Ground Wire (4) Plug Trigger assembly to Black Mini Connector () Install Motor Connector into Handle (0) (6) Install Trigger assembly into Handle (0) (See Illustration E ) (7) Install Reverse Actuator components into Trigger (See Illustration E ) Page 6
Cleco Handle - Matrix Tool Connector PL2EN-48EP- 0/09/202 Illustration "D" Ref Number # X B2A 2 4 Cap Screw 2 B24R Cap Screw W Lock Washer 4 4927 Screw B22S 2 4 Cap Screw 6 2298 O-Ring 7 42820 Rear Cap 8 979 2 4 Spring Pin 9 42679 Top Handle 0 2078 Bottom Handle 9962 Suspension Bail 2 006 Retaining Ring Tool Cable (Optional Length) 42778-M meter cable 42778-2M 2 meter cable 42778-M meter cable 42778-6M 6 meter cable 42778-8M 8 meter cable 42778-0M 0 meter cable 42778-M meter cable 42778-0M 0 meter cable Inline Swivel Cable (Optional Length) 4406-M meter cable 4406-2M 2 meter cable 4406-M meter cable 4406-6M 6 meter cable 4406-8M 8 meter cable 4406-0M 0 meter cable 4406-M meter cable Angle Swivel Cable (Optional Length) 440-M meter cable 440-2M 2 meter cable 440-M meter cable 440-6M 6 meter cable 440-8M 8 meter cable 440-0M 0 meter cable 440-M meter cable Tool Cable Extension (Optional Length) 42779-M meter cable 42779-2M 2 meter cable 42779-M meter cable 42779-6M 6 meter cable 42779-0M 0 meter cable 42779-M meter cable 42779-0M 0 meter cable (#) Quantity (X) Recommended Spare Parts EN Description Page 7
PL2EN-48EP- 0/09/202 Cleco Handle - Air LB Tool Connector D2 7 Models 48EPE6 48EPE90 48EPE2 48EPE0 2 F2 Housing Ground Wire 8 2 9 8 0 E 4 Housing Ground Wire 6 See Service Notes Assembly Sequence: () Install Motor and Connector through Housing (9) (2) Attach End Cap (7) () Attach Housing Ground Wire (4) Plug Trigger assembly to Black Mini Connector () Install Motor Connector into Handle (0) (6) Install Trigger assembly into Handle (0) (See Illustration E ) (7) Install Reverse Actuator components into Trigger (See Illustration E ) Page 8
Cleco Handle - Air LB Tool Connector PL2EN-48EP- 0/09/202 Illustration "D2" Ref Number # X B2A 2 4 Cap Screw 2 B24R Cap Screw W Lock Washer 4 4927 Screw B22S 2 4 Cap Screw 6 2298 O-Ring 7 42820 Rear Cap 8 979 2 4 Spring Pin 9 42679 Top Handle 0 2078E Bottom Handle 9962 Suspension Bail 2 006 Retaining Ring Tool Cable (Optional Length) 0866-2M 2 meter cable 0866-M meter cable 0866-4M 4 meter cable 0866-6M 6 meter cable 0866-8M 8 meter cable 0866-0M 0 meter cable 0866-M meter cable Inline Swivel Cable (Optional Length) 0904-2M 2 meter cable 0904-M 4 meter cable 0904-8M 8 meter cable 0904-M meter cable Angle Swivel Cable (Optional Length) 090-2M 2 meter cable 090-M 4 meter cable 090-8M 8 meter cable 090-M meter cable Tool Cable Extension (Optional Length) 0877-4M 4 meter cable 0877-8M 8 meter cable 0877-0M 0 meter cable 0877-20M 20 meter cable 0877-0M 0 meter cable 0877-40M 40 meter cable 0877-0M 0 meter cable (#) Quantity (X) Recommended Spare Parts EN Description Page 9
PL2EN-48EP- 0/09/202 Cleco Trigger Assembly E 4 9 2 4 8 0 6 7 () () (9) () 8 (Not to Scale) Assembly Sequence: Squeeze trigger slightly and slide down into position. Install the Reverse Actuator and components (,, 9) into the trigger. Page 0
Cleco Trigger Assembly PL2EN-48EP- 0/09/202 Illustration "E" Ref Number # X 00744 Detent Pin 2 84280 2 Pin 2078 Leaf Spring 4 9077 2 Spring Pin 96 Spring 6 207 Trigger Shaft 7 008 Trigger 8 42088 Foam Pad 9 2074 Reverse Actuator 0 0729 2 Start / Reverse Switch 207 Switch Housing (#) Quantity (X) Recommended Spare Parts EN Description Page
PL2EN-48EP- 0/09/202 Cleco Motor - Matrix Tool Connector F Models 48EP6 48EP90 48EP2 48EP0 6 Brown (4 Pin) Tool Memory White (2 Pin) Transducer Amplifier <4> D <> D 2 Ground White (4 Pin) Transducer Black (4 Pin) Switch Red (4 Pin) Light Ring 4 2 2 See Service Notes Page 2
Cleco Motor - Matrix Tool Connector PL2EN-48EP- 0/09/202 Illustration "F" Ref Number # X 7-2 4 Pan Head Screw - #4-40 x.9 2 4288 Motor Spacer 076 Motor Assembly 4 42098 2 Wave Spring Table "F" Transducer Assembly 6 42244 2 2 Stand Off (#) Quantity (X) Recommended Spare Parts EN Description Table "F" Ref. Description # 48EP6D4 # 48EP90D4 # 48EP2D4 48EP0D4 Transducer (unprogrammed) 42846-2 42846-42846-6 Transducer (programmed) 42846-2P 42846-P 42846-6P Transducer Capacity 2 Nm Nm 6 Nm Page
PL2EN-48EP- 0/09/202 Cleco Motor - Air LB Tool Connector F2 Models 48EPE6 48EPE90 48EPE2 48EPE0 6 Brown (4 Pin) Tool Memory White (2 Pin) Transducer Amplifier <4> D2 <> D2 2 Ground White (4 Pin) Transducer Black (4 Pin) Switch Red (4 Pin) Light Ring 4 2 2 See Service Notes Page 4
Cleco Motor - Air LB Tool Connector PL2EN-48EP- 0/09/202 Illustration "F2" Ref Number # X 7-2 4 Pan Head Screw - #4-40 x.9 2 4288 Motor Spacer 076E Motor Assembly 4 42098 2 Wave Spring Table "F2" Transducer Assembly 6 42244 2 2 Stand Off (#) Quantity (X) Recommended Spare Parts EN Description Table "F2" Ref. Description # 48EPE6D4 # 48EPE90D4 # 48EPE2D4 48EPE0D4 Transducer (unprogrammed) 42846-2 42846-42846-6 Transducer (programmed) 42846-2P 42846-P 42846-6P Transducer Capacity 2 Nm Nm 6 Nm Page
PL2EN-48EP- 0/09/202 Cleco Single Stage Gearing G Models 48EP(E)6 F, F2 2 2 4 6 7 8 9 Off 0 4 4 See Service Notes Page 6
Cleco Single Stage Gearing PL2EN-48EP- 0/09/202 Illustration "G" Ref Number # X -- 4464- Gear Case Assembly 8006 2 Retaining Ring 2 4887 Retention Washer 072 O-Ring 4 42090 Ring Gear 489 6 Idler Gear (2T) 6 4487 6 Bearing Cage 7 4279 Output Spindle 8 0298 Thrust Race 9 0028 2 Needle Bearing 0 42794 Angle Adapter (includes Ref. 9) 4462-0 Gear Case Nut 2 4044 2 Pinion Adapter 4898 2 Extension Pinion (#) Quantity (X) Recommended Spare Parts (T) Teeth EN Description Page 7
PL2EN-48EP- 0/09/202 Cleco Double Stage Gearing H F, F2 Models 48EP(E)90 48EP(E)2 48EP(E)0 6 7 2 4 6 7 9 8 0 6 2 Off 4 4 4 See Service Notes Page 8
Cleco Double Stage Gearing PL2EN-48EP- 0/09/202 Illustration "H" Ref Number # X -- Table "H" Gear Case Assembly 8006 2 Retaining Ring 2 4887 Retention Washer 42724 2 O-Ring 4 42722 Ring Gear Table "H" 6 Idler Gear 6 20749 6 2 Needle Bearing 7 4899 Slip-On Gear 8 Table "H" Planet Carrier 9 4888 6 Pin 0 Table "H" 6 Idler Gear Table "H" Lower Gear Cage 2 0298 Thrust Race 0028 2 Needle Bearing 4 42829 Angle Adapter (includes Ref. ) 4462-02 Gear Case Nut 6 4044 2 Pinion Adapter 7 4898 2 Extension Pinion (#) Quantity (X) Recommended Spare Parts EN Description Table "H" Ref. Description # 48EP(E)90 # 48EP(E)2 # 48EP(E)0 -- Gear Case Assembly 4464-02 4464-0 4464-0 Idler Gear 4894 (7T) 4894 (7T) 4897 (20T) 8 Planet Carrier 4220 422 422 0 Idler Gear 4894 (7T) 4897 (20T) 4897 (20T) Lower Gear Cage 42079 42099 42099 (T) Teeth Page 9
PL2EN-48EP- 0/09/202 Cleco Output Gearing I Models 48EP(E)90 48EP(E)2 2 6 4 0 Loctite 222 0 9 48EP(E)( )D4 7 8 6 Loctite 222 9 6 8 7 48EP(E)( )D4B 2 4 4 4 See Service Notes Page 20
Cleco Output Gearing PL2EN-48EP- 0/09/202 Illustration "I" Ref Number # X -- Table "I" Gear Case Assembly 446 Inline Gear Case 2 202 2 Needle Bearing 0298 Thrust Race 4 920020 2 Ball Bearing Table "I" Output Spindle (includes Ref. 6, 7, 8) 6 Table "I" Retainer Button Table "I" Steel Ball 7 Table "I" Plug Retainer 8 Table "I" Spring 9 406 6 Idler Pin 0 920002 6 2 Bearing Cage 447 6 Idler Gear (7T) 2 446 Gear Case Adapter 94000 2 Oil Seal 4 4804728 Torque Bar (Steel) 840 Lock Nut 6 446 Pinion Shaft (#) Quantity (X) Recommended Spare Parts (T) Teeth EN Description Table "I" Ref. Description # 48EP(E)90D4 48EP(E)90D4B # 48EP(E)2D4 48EP(E)2D4B -- Gear Case Assembly 446-0 446-0 Output Spindle 44-0 4996-0 6 Retainer Button 24499 ------ Steel Ball ------ 0498 7 Plug Retainer 26989 LB-0 8 Spring 9D648 WS-7-B Page 2
PL2EN-48EP- 0/09/202 Cleco Output Gearing J Models 48EP(E)6 48EP(E)0 2 7 6 4 0 Loctite 222 0 9 48EP(E)( )D4 7 8 6 Loctite 222 9 6 8 7 48EP(E)( )D4B 2 4 4 4 See Service Notes Page 22
Cleco Output Gearing PL2EN-48EP- 0/09/202 Illustration "J" Ref Number # X -- Table "J" Gear Case Assembly 446 Inline Gear Case 2 202 2 Needle Bearing 0298 Thrust Race 4 920020 2 Ball Bearing Table "J" Output Spindle (includes Ref. 6, 7, 8) 6 Table "J" Retainer Button Table "J" Steel Ball 7 Table "J" Plug Retainer 8 Table "J" Spring 9 407 6 Idler Pin 0 408 6 2 Bearing Cage 4460 6 Idler Gear (2T) 2 446 Gear Case Adapter 94000 2 Oil Seal 4 Table "J" Torque Bar 840 Lock Nut 6 449 Pinion Shaft 7 800046 2 Retaining Ring (#) Quantity (X) Recommended Spare Parts (T) Teeth EN Description Table "J" Ref. Description # 48EP(E)6D4 48EP(E)6D4B # 48EP(E)0D4 48EP(E)0D4B -- Gear Case Assembly 446-02 446-04 Output Spindle 448-0 4997-0 6 Retainer Button 24499 ------ Steel Ball ------ 0498 7 Plug Retainer 26989 LB-0 8 Spring 9D648 WS-7-B Table "J" Ref. Description # 48EP(E)6D4 # 48EP(E)0D4 4 Torque Bar 4804726 4804728 Material Aluminum Steel Page 2
PL2EN-48EP- 0/09/202 Cleco Service Notes Tightening Torque Gear Train Lubrication Illustration Reference Tightening torque Ft-Lbs Nm (in-lbs) (0-4),-,6 2 (0-4),-,6 D, D2 4 (0-4),-,6 (0-),6-6,2 (Swivel) -8 20-2 F, F2 (4-6) 0,4-0,68 6 (4-6) 0,4-0,68 G -40 47-4 H -40 47-4 I J -6-6 7-90 7-90 4-0 4-0 60-70 60-70 4444-2 oz. (6 g) 444 - pound (0.4 kg) Idler Gears Grease Grease Pinion Gears Ring Gears 2 Transducer Identification 4 Spanner Wrench Part Id Stamped on this end Spanner Wrench Off Off Pin - /6 Transducers are not interchangeable, check part number. Page 24
Cleco Service Notes & Tool Memory Parameters PL2EN-48EP- 0/09/202 Retaining Ring Assembly Gap Gap 48EP(E) Tool Memory Parameters Model Number Max Speed [RPM] Max Torque [Nm] Torque Cal [Nm] Transducer Ty p e Angle Cal [PPD] Static Current Factor [Nm/A] 48EP(E)6D4 70 6 70.86 42846-2.208 2.724 48EP(E)90D4 0 90.9428 42846-66.8.7809 48EP(E)2D4 60 2 27.2 42846-6 24.42.0 48EP(E)0D4 240 0 90.608 42846-6 0.948 7.9868 Page 2
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