AIR INNOVATEDTM Illustrated Parts List for VMAC System V910010 2011 2016 Ford F250 F550 6.7 L Power Stroke Diesel www.vmacair.com
Illustrated Parts List for VMAC System V910010 Ford 2011-2016 F250-F550 6.7L Power Stroke Diesel 1 - Kit Pack List... 2 2 - Fastener Pack, 3801073... 4 3 - Compressor Assembly, P140043... 10 4 - Compressor Sub Components, P140041... 12 5 - Inlet Valve Sub Components, 9210165... 13 6 - Main Bracket Assembly, 4800543... 14 7 Idler Bracket Assembly, 4800544... 15 8 Cooler Assembly, 4800548... 16 9 - Assembly, Ford 6.7 Lower Air Box, 4800617... 17 10 Assembly, Air Intake Lid, 4800618... 18 11 - Assembly, Intake Tube, 4800619... 19 12 VR150 Tank, 9210050... 20 13 Glow Plug Module Assembly, 4800595... 22 NOTE: Drawings are not to scale. Document 1930168 Changes and Revisions Rev Revision Details Revised by/date Approved by/date Implemented E ECN 12-070 SAR 08 May 2012 MH 11 May 2012 16 May 2012 F ECN 12-084,12-113, 12-117, 12-127 SAR 20 Jun 2012 MH 11 Oct 2012 11 Oct 2012 G ECN 12-170 SAR 12 Feb 2013 SM 07 Feb 2013 15 Feb 2013 H ECN 14-018 JR 21 Apr 2014 MH 08 May 2014 12 May 2014 J ECN 14-088 RR 17 Dec 2014 MP 14 Jan 2015 15 Jan 2015 K ECN 15-103 CJH 01 Sep 2015 KRM 11 Sept 2015 11 Sept 2015 L ECN 15-144 CJH 15 Apr 2016 KM/DB 10 May 2016 01 Jun 2016 M ECN 17-110 CJH 18 Sep 2017 BJ/RB/AG 20 Sep 2017 08 Nov 2017 N ECN 17-200, 18-135 CJH 26 Oct 2017 CAM/IGM/AWG 13 Jun 2018 13 Jun 2018 Toll Free: 1-800-738-8622 Fax: 1-250-740-3201 Page 1 of 23
1 - Kit Pack List Item # Part # Qty Description 1 1200598 1 MOUNT, BRACKET FRONT 2 4800617 1 ASSEMBLY, FORD 6.7 LOWER FILTER BOX 3 1200610 1 MOUNT, BATTERY BOX 4 1200614 1 MOUNT, TANK STRAP REAR 5 1200615 1 MOUNT, TANK STRAP FRONT 6 1620350 1 BELT, K080893 7 1752058 1 HOSE, CRIMPED, 1/2" X 58" 8 1752094 1 HOSE, CRIMPED, 1/2" X 94" 9 1781046 1 HOSE, CRIMPED, 1" X 46" 10 1800211 1 PULLEY, CRANK, FORD 6.7 VR150 11 1930060 1 MANUAL, OWNERS GENERIC, VR70 & 150 12 1930167 1 MANUAL, INSTALLATION, V910010 13 1930168 1 ILLUSTRATED PARTS LIST, V910010 14 2200149 2 CLAMP, MOUNTING BRACKET 15 2200181 1 BATTERY BOX, FORD 16 2200182 1 BATTERY COVER, FORD 17 3550723 1 VR CONTROL BOX 18 3550739 1 INTERFACE CABLE, FORD 6.4L 19 3550766 1 CABLE, BATTERY, POSITIVE 20 3550767 1 CABLE, BATTERY, NEGATIVE - - - INTENTIONALLY BLANK 22 3560217 1 VRTC, V910010 23 3801073 1 FAST PACK, V910010 24 4800543 1 ASSEMBLY, MAIN BRACKET 25 4800544 1 ASSEMBLY, IDLER BRACKET 26 4800548 1 ASSEMBLY, COOLER 27 4800619 1 ASSEMBLY, INTAKE TUBE 28 4800595 1 ASSEMBLY, GLOW PLUG MODULE 29 4800570 1 SYS ID & OP INSTR V910010 30 9210050 1 TANK, VR150 DRESSED 31 A700091 1 OIL, VR, 1L, HIGH PERFORMANCE 32 A700094 2 OIL, VR, 4L, HIGH PERFORMANCE 33 P140043 1 AIR END ASSEMBLY, V910010 34 4800620 1 ASSEMBLY, AIR DAM 35 4800618 1 ASSEMBLY, FORD 6.7, AIR INTAKE LID 36 4800809 1 WASHER BOTTLE & MODIFIED HARNESS Page 2 of 23 Fax: 1-250-740-3201
Figure 1 - Kit Pack List Fax: 1-250-740-3201 Page 3 of 23
2 - Fastener Pack, 3801073 Item # Part # Qty Description 1 3800615 1 FASTENER PACK, WIRING LOOM 1.1 1700029 120 LOOM, PLASTIC, 1/2 1.2 2200039 7 TIE, NYLON MD, 7 2 3801074 1 FASTENER PACK, AIR END 2.1 1520527 1 BOLT, HHCS G8.8, M6 X 1.0 X 25 2.2 1540521 3 BOLT, SHCS, PL, M8 X 1.25 X 110 2.3 1700571 24 TUBE, TEFLON,PTFE, 3/16"OD X 1/8"ID 2.4 1700581 24 LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP 2.5 2200064 1 CLAMP, STRAP 7/8 2.6 4800551 1 ASSEMBLY, PRESSURE TRANSDUCER 2.7 1520626 2 BOLT,HHCS,PL,G10.9,FL, M6-1.0 X 30 3 3800771 1 FASTENER PACK, COOLER 3.1 1520573 2 BOLT,HHCS, M8-1.25 X 20, G10.9 PL 3.2 1560008 2 NUT, HEX PL, M8 X 1.25 3.3 1570067 4 WASHER, SAE, 5/16 3.4 1700591 1 HOSE, 1-1/4 FLEX 20 3.5 1710767 1 HOSE, SEC COOLANT, MODIFIED 3.6 2200027 2 CLAMP, HOSE HS32 3.7 2200062 4 CLAMP, HOSE HS24 3.8 2200131 2 CLAMP, C.R.I., 1 3.9 4900156 1 CONNECTOR, BARBED 1-1/4 PL STEEL 4 3800772 1 FAST PACK, CRANK PULLEY 4.1 1520585 4 BOLT, HCS, M12-1.5 X 60, GR10.9 4.2 1570492 4 WASHER, FLAT, M12, PLATED 5 3800861 1 FASTENER PACK, MAIN BRACKET 5.1 1400329 2 SPACER, SINGLE ALT 5.2 1520586 2 BOLT,HHCS,PL,GR10.9, M8X1.25X 130MM 5.3 1520588 2 BOLT,HHCS,PL,G10.9,FL M8X1.25X 40MM 5.4 1570067 4 WASHER, SAE, 5/16 5.5 2200039 2 TIE, NYLON MD, 7" 5.6 5800102 1 RUBBER PAD, HOSE GUARD 6 3800774 1 FAST PACK, FAN 6.1 1400330 1 SPACER, FAN WIRE 6.2 1520589 1 BOLT,HHCS,PL,GR10.9, M8X1.25X 170MM 6.3 1570067 1 WASHER, SAE, 5/16 6.4 3400070 1 SPACER, FAN, M40X2.0 RH 6.5 1400359 1 SPACER, FAN STATOR 6.6 1520527 1 BOLT, HHCS G8.8, M6 X 1.0 X 25 7 3800761 1 FASTENER PACK, TEFLON HOSE 7.1 1700570 92 TUBE, TEFLON, PTFE,1/4"OD 7.2 1700571 92 TUBE, TEFLON,PTFE, 3/16"OD X 1/8"ID 7.3 1700581 92 LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP 7.4 1700581 92 LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP 7.5 2200039 10 TIE, NYLON MD, 7" Page 4 of 23 Fax: 1-250-740-3201
Figure 2 Fastener Packs Fax: 1-250-740-3201 Page 5 of 23
Fastener Packs (Continued) 3801073 Item # Part # Qty Description 8 3800858 1 FASTENER PACK, GLOW PLUG MODULE 8.1 1520583 3 BOLT, HHCS, FL, M6 X 1.0 X 20 8.2 1560438 4 NUT, NYLOCK, M6 8.3 1520566 1 BOLT,FLAT HEAD, PL M8 X 1.25 X 20MM 8.4 2200039 1 TIE, NYLON MD, 7" 8.5 1550006 2 NUT, NYLOCK NC PL, 3/8 9 3800912 1 FAST PACK, FILTER BOX 9.1 3501159 1 CABLE, EXTENSION, MAF, FORD, 18.0 9.2 2200131 1 CLAMP, C.R.I., 1 9.3 1520570 1 BOLT,HHCS FL LK PL, M8 X 1.25 X 16 9.4 3501244 1.5 HEATSHRINK, DUAL WALL, 3/4, RED 9.5 3501244 1.5 HEATSHRINK, DUAL WALL, 3/4, RED 9.6 1520591 2 BOLT,HHCS, M8-1.25 X 25,G10.9 FL PL 10 3800779 1 FASTENER PACK, BATTERY 10.1 1510065 2 BOLT, HHCS NC G8 PL, 5/16 X 2 10.2 1510173 4 BOLT, HHCS NC G8 PL, 5/16 X 3/4 10.3 1520012 1 BOLT, HHCS G10.9, M10 X 1.5 X 45 10.4 1520096 4 BOLT, HHCS G10.9, M10 X 1.5 X 25 10.5 1520583 2 BOLT, HHCS, FL, M6 X 1.0 X 20 10.6 1550066 2 NUT, HEX NC, 5/16 10.7 1560510 2 NUT, M6X 1.0 ZINC PL 10.8 1560512 5 NUT, FLANGE PL, M10 X 1.5 10.9 1570044 5 WASHER, ALLOY PL SAE, 3/8 10.10 1570067 8 WASHER, SAE, 5/16 10.11 1570496 1 WASHER, FENDER, 10MM X 30MM 10.12 2200183 1 BOLT AND SPACER, BATTERY, FORD 10.13 1700029 300 LOOM, SPLIT PLASTIC, 1/2 11 3800780 1 FASTENER PACK, WASHER BOTTLE 11.1 1200613 1 MOUNT, WASHER BOTTLE 11.2 1520592 2 BOLT, CARRIAGE, M10 X 1.5 X 30 PL 11.3 1520573 4 BOLT,HHCS, M8-1.25 X 20, G10.9 PL 11.4 1560138 2 NUT, NYLOCK PL, M10 X 1.5 11.5 1560407 4 NUT, NYLOCK, M8 11.6 1570496 2 WASHER, FENDER, 10MM X 30MM - - - INTENTIONALLY BLANK 11.8 1710771 1 HOSE, WASHER FILL (1700034) 11.9 1710772 1 HOSE, WASHER FLUID - - - INTENTIONALLY BLANK 11.11 2200047 2 CLAMP, HOSE HS16 11.12 2200083 1 CLAMP, C R.I., 1 1/4 11.13 4800808 1 ASSY, ADAPTER, BOTTLE, WASHER FILL 11.14 5300070 1 ADAPTER, CAP, WASHER FILL 11.15 5300056 1 CHECK VALVE, WASHER FLUID, 7/32" ID Page 6 of 23 Fax: 1-250-740-3201
Figure 3 Fastener Packs (cont d) Fax: 1-250-740-3201 Page 7 of 23
Fastener Packs (Continued) 3801073 12 3801072 1 FASTENER PACK, WIRING PROTECTION 12.1 1520527 1 BOLT, HHCS G8.8, M6 X 1.0 X 25 12.2 1560438 1 NUT, NYLOCK, M6 12.3 1570491 1 WASHER, FLAT, M6, PLATED 12.4 1700584 4 SPIRAL WRAP, 1" OD, BLACK 12.5 1700587 16 WRAP, 1.5" POLY, PROTECTIVE 12.6 1700606 1 HOSE, PROTECTOR, 6" 12.7 2200018 12 TIE, NYLON MD, 11 12.8 2200046 1 CLAMP, STRAP, 1 5/8 12.9 2200168 1 CLAMP, STRAP 2 3/8 13 3800802 1 FASTENER PACK, MOUNT, VR70 TANK 13.1 1200563 2 CLIP, TANK MOUNT 13.2 1510349 7 BOLT, HHCS NC G8 PL, 5/16 X 1/2 13.3 1510538 2 BOLT, HHCS NC FL-PL 3/8 X 4 1/2 IN 13.4 1520549 1 BOLT, HHCS G10.9, M8 X 1.25 X 90 13.5 1550504 1 NUT, FLANGE LOCK NC GR5, 3/8 13.6 1560008 1 NUT, HEX PL, M8 X 1.25 13.7 1570067 9 WASHER, SAE, 5/16 14 3800842 1 FASTENER PACK, STRUT RELOCATING 14.1 1200652 1 BRACKET, STRUT RELOCATING 14.2 1560521 1 NUT, M8 X 1.25, 12MM HEX PL 14.3 1540526 2 BOLT, SHCS, M8 X 1.25 X 20 15 3800856 1 FASTENER PACK, STRUT REPOSITION 15.1 1200664 1 WELDMENT, HOOD STRUT MOUNT 15.2 1520566 1 BOLT,FLAT HEAD, PL M8 X 1.25 X 20MM 15.3 1520570 1 BOLT,HHCS FL LK PL, M8 X 1.25 X 16 15.4 5800116 1 PAD, UHMW, GUARD 16 3800860 1 FASTENER PACK, IDLER BRACKET 16.1 1520587 2 BOLT,HHCS,PL,GR10.9, M8X1.25X 200MM 17 3800867 1 FASTENER PACK, INTAKE TUBE BRACE 17.1 4800600 1 ASSY, BRACE, INTAKE TUBE 17.2 1520590 1 BOLT, HHCS, M6 X 1.X 14 FL PL Figure 4 Fastener Packs (continued) Page 8 of 23 Fax: 1-250-740-3201
Figure 5 Fastener Packs (continued) Fax: 1-250-740-3201 Page 9 of 23
3 - Compressor Assembly, P140043 Item # Part # Qty Description 1 P140041 1 COMPRESSOR, ALUMINUM VR150 2 5830004 2 O-RING, VITON, 3 1/8 ID X 1/8 3 9200471 1 ADAPTER, INLET VALVE 4 9210165 1 ASSEMBLY, INLET VALVE 5 4300076 2 PIPE FTG, PLUG SKT HEAD, 1/8 6 5000020 1 ELBOW, BRASS NPT-POLY, 1/8-1/4" 7 4400481 1 LABEL, VR150 COMPRESSOR SERIAL # 8 1500355 4 SCREW, LONG U DRIVE, 2 3/16 9 5830045 1 O-RING, VITON, 3/4 ID X 3/32 10 1540530 1 BOLT,SHCS,M8 X 1.25 X 55, G12.9 PLT 11 1540375 1 BOLT, SHCS, M8 X 1.25 X 45 12 9210139 1 ADAPTOR, OIL PORT 13 4900203 1 CONN, STEEL, 90, #8 MJIC - #8 MORB 14 1200662 1 GUARD, CLUTCH 15 1570038 2 WASHER, FLAT SAE, 1/4 16 1520646 2 BOLT, HHCS G10.9, M6 X 1 X 10 FL PL 17 1200666 1 BRACKET, INLET BRACE, VR150 18 1200719 1 BRACKET, BRACE, FORD 6.7 19 1520605 1 BOLT,HHCS, M8-1.25 X 30, FL PL 20 1570067 4 WASHER, SAE, 5/16 21 1560407 2 NUT, NYLOCK, M8 22 1540427 2 BOLT, SHCS, M8 X 1.25 X 60 23 1540562 2 BOLT, SHCS, M6X1.0X30, GR12.9 PLT 24 1540555 2 BOLT, SHCS, M6X1.0X20, GR12.9 PLT 25 1540389 3 BOLT, SHCS, PLATED, M8 X 1.25 X 18, 26 5000165 1 ELBOW,90, BRASS NPT-POLY, 1/8-3/16 27 4900104 1 CONNECTOR, STEEL, #16 ORB - #16 JIC 28 5830132 1 O-RING, VITON, #8 ORB 29 5800114 1 RUBBER PAD, VR150 CLUTCH GUARD Page 10 of 23 Fax: 1-250-740-3201
Figure 6 Compressor Assembly Fax: 1-250-740-3201 Page 11 of 23
4 - Compressor Sub Components, P140041 Item # Part # Qty Description 1 3550682 1 TEMPERATURE PROBE 2 P200050 1 CLUTCH,REPLACEMENT,8 GROOVE,175FTLB 2.1 P200049 1 CLUTCH, COMPLETE,8 GROOVE, 175FT LB 2.2 3801129 1 FASTENER PACK, VR150 CLUTCH 2.2.1 1510064 1 BOLT, HHCS NF G8 PL, 5/16 X 1 1/4 2.2.2 1570476 1 WASHER, 5/16 ID X 3/4 OD 2.2.3 1500689 3 SCREW,BHSC,PL,M6X1X8MM 2.2.4 1570038 4 WASHER, FLAT SAE, 1/4 2.2.5 1520646 1 BOLT, HHCS G10.9, M6 X 1 X 10 FL PL Figure 7 Compressor Sub Components Page 12 of 23 Fax: 1-250-740-3201
5 - Inlet Valve Sub Components, 9210165 Item # Part # Qty Description 1 4900045 1 PLUG, STEEL HEX SAE/O-RING PORT 2 3600046 1 KIT, REGULATOR 3 5830130 1 O-RING, VITON, 1 3/8 ID X 3/16 4 5830002 1 O-RING, VITON, 2 3/8 ID X 3/32 5 5830070 1 O-RING, VITON, 2 9/16 ID X 3/32 6 3200288 1 PLATE, INNER FILTER ALUM 7 1500077 4 SCREW, BUTTON HEAD, 10-32 X 3/8 8 1550029 1 NUT, NYLOCK NC, 1/4 9 1570038 1 WASHER, FLAT SAE, 1/4 10 3600068 1 CAP, FILTER 11 3600072 1 ELEMENT, FILTER, PAPER 12 1550529 1 NUT, FLANGE, 1/4-20 13 1400200 1 SPACER 14 1500532 1 ROD, THREADED, 1/4 X 5.62" Figure 8 Inlet Valve Sub Components Fax: 1-250-740-3201 Page 13 of 23
6 - Main Bracket Assembly, 4800543 Item # Part # Qty Description 1 1100184 1 BRACKET, FORD 6.7 2 1300010 1 IDLER, SERP 8 RIB BACK STEEL 3 3300036 1 TENSIONER 4 1520563 2 BOLT, HHCS FLHD PL M10 X 1.50 X 25 5 1300023 1 IDLER, PULLEY 8 RIB, 3 6 1570496 2 WASHER, FENDER, 10MM X 30MM 1 5 6 4 2 3 Figure 9 Main Bracket Assembly Page 14 of 23 Fax: 1-250-740-3201
7 Idler Bracket Assembly, 4800544 Item # Part # Qty Description 1 1200593 1 BRACKET, IDLER, FORD 6.7 2 1520563 1 BOLT, HHCS FLHD PL M10 X 1.50 X 25 3 1300041 1 IDLER, PULLEY 8 RIB, 3 1 3 2 Figure 10 Idler Bracket Assembly Fax: 1-250-740-3201 Page 15 of 23
8 Cooler Assembly, 4800548 Item # Part # Qty Description 1 9210134 1 COOLER, V910010 2 1200596 2 DRILLED PLATE 3 1570044 4 WASHER, ALLOY PL SAE, 3/8 4 1520109 4 BOLT, HHCS G10.9, M10 X 1.5 X 65 4 x4 3 2 x4 x2 1 Figure 11 Cooler Assembly Page 16 of 23 Fax: 1-250-740-3201
9 - Assembly, Ford 6.7 Lower Air Box, 4800617 Item # Part # Qty Description 1 2200200 4 CLIP, AIR FILTER BOX 2 1200743 1 BRACKET, AIRBOX 3 1520627 1 BOLT, HHCS G10.9, M8X1.25X50 4 1560515 1 NUT, M8 X 1.25 FL PL Figure 12 Ford 6.7 Lower Filter Box Fax: 1-250-740-3201 Page 17 of 23
10 Assembly, Air Intake Lid, 4800618 Item # Part # Qty Description 1 3200430 1 ADAPTOR, FILTER MINDER 2 5800128 1 FORD 6.7, AIR INTAKE LID, MOD 3 2200001 2 CLAMP, HOSE 4 5800125 1 GROMMET, FORD 6.7L FILTER MINDER 5 5000196 1 CONNECTOR, BRASS, HOSE BARB, 1/2ID 6 1700517 1 1/2" ID FUEL LINE SAE 30R7 7 3200434 1 SLEEVE, AIR BOX Figure 13 Ford 6.7 Air Intake Lid Assembly Page 18 of 23 Fax: 1-250-740-3201
11 - Assembly, Intake Tube, 4800619 Item # Part # Qty Description 1 1710826 1 HOSE, ELBOW, MODIFIED 2 1720687 1 TUBE, INTAKE 3 2200220 2 CLAMP T-BOLT, SS, 4.49" - 4.80" Figure 14 Intake Tube Assembly Fax: 1-250-740-3201 Page 19 of 23
12 VR150 Tank, 9210050 Item # Part # Qty Description 1 9210040 1 TANK, WELDMENT, VR150 2 4100358 1 COALESCER SPRING PLATE 3 5840068 1 SPRING, COMPRESSION, 2.187 OD X 5 4 3600071 1 ELEMENT, SEP, COALESCING 5 5830123 1 O-RING, VITON, 7 ID X 1/8 6 3600075 1 SEAL, TANK REAR CAP 7 9210028 1 CAP, BLOWDOWN VR150 7.1 3200226 1 BLOWDOWN CAP, VR150 7.2 4500104 1 MUFFLER, SINTERED EXHAUST, 1/8" 7.3 3600073 1 VALVE, SAFETY, 3/8, 200 PSI 8 5000165 1 ELBOW,90, BRASS NPT-POLY, 1/8-3/16 9 5000020 1 ELBOW, BRASS NPT-POLY, 1/8-1/4 10 1570009 6 WASHER, SPLIT LOCK, 3/8 11 1510016 6 BOLT, HHCS NC G8 PL, 3/8 X 1 1/2 12 5840069 1 SPRING, COMPRESSION, FL 1.5",OD.54 13 3600090 1 THIMBLE, SCREEN 14 4900106 1 PLUG, STEEL, #5 ORB, HEX (VITON-O) 15 4900035 1 NIPPLE, STEEL STR THRD, 3/4-16 16 9200039 1 OIL FILTER, VR 3.250 SHORT 17 4900200 1 CONN, STRAIGHT, #8 MORB X #8 MJIC 18 4900104 1 CONNECTOR, STEEL, #16 ORB - #16 JIC 19 1520646 2 BOLT, HHCS G10.9, M6 X 1 X 10 FL PL 20 5800142 1 COVER, SIGHT GLASS 21 A700061 1 PYREX WINDOW KIT Page 20 of 23 Fax: 1-250-740-3201
Figure 15 VR150 Tank Fax: 1-250-740-3201 Page 21 of 23
13 Glow Plug Module Assembly, 4800595 Item # Part # Qty Description 1 1200606 1 WELDMENT GLOW PLUG MODULE 2 3501035 1 POST, CABLE CONN, 3/8" STUD, RED 3 1520625 2 BOLT, HHCS FL, M6 X 1.0 X 25 4 1560438 2 NUT, NYLOCK, M6 5 1550533 2 NUT, HEX, SS, 3/8-16 6 1570511 1 WASHER, FLAT, SS, 3/8 7 1570512 1 WASHER, SPLIT LOCK, SS, 3/8 Figure 16 Glow Plug Module Assembly Page 22 of 23 Fax: 1-250-740-3201
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