Illustrated Parts Breakdown Manual EZ LOADER Model EZ12 (Pre-01/08) Xtreme Manufacturing 1415 West Bonanza Road Las Vegas, NV 89106 (702) 858-2404 www.xtrememanufacturing.com Copyright 2008 By Xtreme Manufacturing Preliminary Manual January 11, 2008
List of Effective Pages This manual consists of 70 pages as listed below: Outside title page Inside title page Pages A through D Pages i through iv Pages 1-1 through 1-2 Pages 2-1 through 2-10 Pages 3-1 through 3-8 Pages 4-1 through 4-14 Pages 5-1 through 5-10 Index 1-1 through Index 1-12 Warranty 1 through Warranty 2 Inside back cover Outside back cover January 11, 2008 Preliminary Manual A
Service Bulletins The following service bulletins have been incorporated in this manual: Title Bulletin No. Comments January 11, 2008 Preliminary Manual B
Design Change Notices The following design change notices have been incorporated in this manual: Title Design Change Notice No. Comments January 11, 2008 Preliminary Manual C
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Table of Contents Chap./Par. Title Page List of Effective Pages... Service Bulletins... Design Change Notices... Alphabetical List of Parts Breakdowns... Numerical List of Parts Breakdowns... A B C ii v Section 1 General Information... 1-1 Section 2 Chassis... 2-1 Section 3 Decals... 3-1 Section 4 Hydraulic System... 4-1 Section 5 Electrical System... 5-1 Numerical and Alphabetical Indexes... Index 1 January 11, 2008 Preliminary Manual i
Alphabetical List of Parts Breakdowns Title Figure No. Page No. Backup Light Assembly... 5-2...5-4 Check Valve Assembly... 4-5...4-10 Control Valve Assembly... 4-3...4-6 Decals... 3-1...3-2 Bed Assembly... 2-1...2-2 Hose and Fitting Kit... 4-6...4-12 Hydraulic Filter Assembly... 4-2...4-4 Hydraulic Tank Assembly... 4-1...4-2 Junction Assembly... 4-4...4-8 Marker Lamp Assembly, Red... 5-3...5-6 Marker Lamp Assembly, Yellow... 5-4...5-8 Tail Light Assembly... 5-1...5-2 Toolbox Assembly... 2-3...2-8 Winch Assembly... 2-2...2-6 January 11, 2008 Preliminary Manual ii
Numerical List of Parts Breakdowns Figure No. Title Page No. 2-1... Bed Assembly...2-2 2-2... Winch Assembly...2-6 2-3... Toolbox Assembly...2-8 3-1... Decals...3-2 4-1... Hydraulic Tank Assembly...4-2 4-2... Hydraulic Filter Assembly...4-4 4-3... Control Valve Assembly...4-6 4-4... Junction Assembly...4-8 4-5... Check Valve Assembly...4-10 4-6... Hose and Fitting Kit...4-12 5-1... Tail Light Assembly...5-2 5-2... Backup Light Assembly...5-4 5-3... Marker Lamp Assembly, Red...5-6 5-4... Marker Lamp Assembly, Yellow...5-8 January 11, 2008 Preliminary Manual iii
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Section 1 General Information Table 1-1. Abbreviations & Acronyms Term A ASTM AWG BHC BKDN DIA DPDT FSHC FTG HHC ID LG MM NHA NPT OD OHM PHM PWH QD REF REG SAE SBHC SHC SHS Meaning Amperes American Society for Testing and Materials American Wire Gauge Button head cap Breakdown Diameter Double-pole, double-throw Flat socket head cap Fittings Hex head cap Inside diameter Long Millimeter Next higher assembly National pipe thread Outside diameter Oval head machine Pan head machine Pan washer head Quick-Disconnect Reference Regular Society of Automotive Engineers Socket button head cap Socket head cap Socket head shoulder January 11, 2008 Preliminary Manual 1-1
Term SPDT SPST STR THD UNC UNF V Meaning Single-throw, double-pole Single-pole, single-throw Straight Thread Unified National Coarse Unified National Fine Volts January 11, 2008 Preliminary Manual 1-2
Section 2 Chassis January 11, 2008 Preliminary Manual 2-1
Figure 2-1. Bed Assembly (Sheet 1 of 2) January 11, 2008 Preliminary Manual 2-2
Figure 2-1. Bed Assembly (Sheet 2 of 2) January 11, 2008 Preliminary Manual 2-3
Table 2-1. Bed Assembly Figure & Item No. Part No. Description Quantity Use On 50240-000 Bed assembly 2-1-1 50030-000 Hydraulic tank assembly 1 2-1-2 50831-000 Control valve assembly 1 2-1-3 50636-000 Winch assembly 1 2-1-4 50641-000 Tool box assembly 1 2-1-5 50183-000 PTO pump 1 2-1-6 50136-001 Left dove tail cylinder 1 2-1-7 50137-001 Right dove tail cylinder 1 2-1-8 50062-000 Latch hanger plate 2 2-1-9 50246-000 Tail idler weldment 1 2-1-10 50107-000 Right dove tail cylinder mount weldment 2-1-11 50108-000 Left dove tail cylinder mount weldment 1 1 2-1-12 50123-000 Spacer 2 2-1-13 11001-006 3/8 washer 10 2-1-14 10002-008 3/8-16 x 1 HHC screw 14 2-1-15 50096-000 Dove tail cylinder pin weldment 2 2-1-16 50088-000 Dove tail support weldment 1 2-1-17 50124-000 Dove tail support bar 2 2-1-18 50122-000 Tail idler pin 1 2-1-19 50125-000 Tail idler roller 1 2-1-20 11202-016 1/4 x 2 roll pin 2 2-1-21 50245-000 Tail latch weldment 1 2-1-22 50119-000 Tail support tube 1 2-1-23 50112-000 Pivot pin 7 2 January 11, 2008 Preliminary Manual 2-4
Table 2-1. Bed Assembly Figure & Item No. Part No. Description Quantity Use On 2-1-24 50104-000 Pivot pin 5 3 2-1-25 50243-000 Retractor bar 2 2-1-26 50100-004 Spacer 8 2-1-27 50113-000 Retractor bracket 2 2-1-28 50145-000 Flip tail cylinder 1 2-1-29 50221-000 Right flip tail cylinder mount 1 2-1-30 50220-000 Left flip tail cylinder mount 1 2-1-31 50120-000 Lower cylinder pin 1 2-1-32 50244-000 Linkage bar 2 2-1-33 50155-000 Spacer, short 2 2-1-34 10903-020 1 1/4-12 hex jam nut 2 Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column. January 11, 2008 Preliminary Manual 2-5
Figure 2-2. Winch Assembly January 11, 2008 Preliminary Manual 2-6
Table 2-2. Winch Assembly Figure & Item No. Part No. Description Quantity Use On 50636-000 Winch assembly 2-2-1 50635-000 Winch angle weldment 1 2-2-2 50146-000 Winch, 9000 lb 1 2-2-3 50147-000 Winder, winch level 1 2-2-4 11001-008 Washer 1/2 SAE flat 2 2-2-5 10004-018 Screw 1/2-13UNC HHC x 2-1/4 2 Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column. January 11, 2008 Preliminary Manual 2-7
Figure 2-3. Toolbox Assembly January 11, 2008 Preliminary Manual 2-8
Table 2-3. Toolbox Assembly Figure & Index No. Part No. Description Quantity Use On 50517-000 Toolbox assembly 2-3-1 50116-003 Toolbox 4 1 2-3-2 50140-001 Angle toolbox mount 3 2-3-3 50141-000 Angle 1.5 x 1.5 x 1/4 STL x 48 1 2-3-4 50143-002 Bar 1/4 x 2 flat x 31.5 1 2-3-5 50142-001 Bar toolbox mount 1 2-3-6 50139-001 Plate toolbox mount 1 2-3-7 11001-006 Washer 3/8 SAE flat 16 2-3-8 10002-008 Screw 3/8-16UNC HHC x 1 8 2-3-9 10900-006 Nut 3/8-16UNC reg hex 8 Notes: 1. Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column. 2. Orientation of index numbers 2,4,5, and 6 will change depending on which side of the vehicle the toolbox is located. January 11, 2008 Preliminary Manual 2-9
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Section 3 Decals January 11, 2008 Preliminary Manual 3-1
Figure 3-1. Decals (Sheet 1 of 5) January 11, 2008 Preliminary Manual 3-2
1 2 3 Figure 3-1. Decals (Sheet 2 of 5) January 11, 2008 Preliminary Manual 3-3
4 5 6 Figure 3-1. Decals (Sheet 3 of 5) January 11, 2008 Preliminary Manual 3-4
7 8 Figure 3-1. Decals (Sheet 4 of 5) January 11, 2008 Preliminary Manual 3-5
9 Figure 3-1. Decals (Sheet 5 of 5) January 11, 2008 Preliminary Manual 3-6
Table 3-1. Decals Figure & Item No. Part No. Description Quantity Use On 3-1-1 18042-000 Decal, Xtreme Manufacturing 2 3-1-2 18108-000 Decal, Danger, Pinch Point 8 3-1-3 18112-000 Decal, Controls 1 3-1-4 18113-000 Decal, E-Z Loader 2 3-1-5 18007-999 Decal, Reflective 2 3-1-6 18101-000 Decal, Warning, Tail Capacity 2 3-1-7 18100-000 Decal, Warning, Bed Capacity 2 3-1-8 18102-000 Decal, Caution, Vehicle Information 2 3-1-9 18114-000 Decal, Vehicle Identification 1 January 11, 2008 Preliminary Manual 3-7
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Section 4 Hydraulic System January 11, 2008 Preliminary Manual 4-1
Figure 4-1. Hydraulic Tank Assembly January 11, 2008 Preliminary Manual 4-2
Table 4-1. Hydraulic Tank Assembly Figure & Item No. Part No. Description Quantity Use On 50030-000 Hydraulic tank assembly 4-1-1 50039-000 Hydraulic tank weldment 1 4-1-2 50151-000 Breather cap 3/4 NPT 1 4-1-3 50152-000 Fitting STR -12MP-12MJ 1 4-1-4 50153-000 Fitting STR -16MP-16MJ 1 4-1-5 50157-000 Gauge 5 sight 1 Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column. January 11, 2008 Preliminary Manual 4-3
Figure 4-2. Hydraulic Filter Assembly January 11, 2008 Preliminary Manual 4-4
Table 4-2. Hydraulic Filter Assembly Figure & Item No. Part No. Description Quantity Use On 50089-000 Hydraulic filter assembly 4-2-1 50186-000 Hydraulic filter 1 4-2-2 50134-000 Filter mount plate 1 4-2-3 50152-000 Fitting STR -12MP-12MJ 2 4-2-4 11001-004 Washer 1/4 SAE flat ASTM 2 4-2-5 10000-006 Screw 1/4-20UNC HHC x 3/4 2 Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column. January 11, 2008 Preliminary Manual 4-5
5 5 3 5 5 6 2 5 4 2 1 6 Figure 4-3. Control Valve Assembly January 11, 2008 Preliminary Manual 4-6
Table 4-3. Control Valve Assembly Figure & Index No. Part No. Description Quantity Use On 50831-000 Control valve assembly 4-3-1 50184-000 Control valve 1 4-3-2 11699-006 Plug hex SOC -08MB 2 4-3-3 11699-003 Plug hex SOC -04MB 1 4-3-4 11666-007 Fitting elbow 90-08MBA-06MJ 1 4-3-5 11660-001 Fitting STR 04MB-04MJ 5 4-3-6 11660-014 Fitting STR 08MB-08MJ 2 Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column. January 11, 2008 Preliminary Manual 4-7
Figure 4-4. Junction Assembly January 11, 2008 Preliminary Manual 4-8
Table 4-4. Junction Assembly Figure & Item No. Part No. Description Quantity Use On 50828-000 Junction assembly 4-4-1 50359-000 Junction box bracket 1 4-4-2 50829-000 Check valve assembly 1 4-4-3 50470-000 Surface mount junction box 1 4-4-4 50471-000 Junction box filler plug 5 4-4-5 50473-000 Strain relief 3/4 3 4-4-6 13051-000 Back-up alarm 1 4-4-7 11001-006 Washer 3/8 SAE flat 1 4-4-8 10900-006 Nut 3/8-16UNC reg hex 1 4-4-9 10156-020 Screw 3/8-16UNC FSHC x 2-1/2 1 4-4-10 11001-003 Washer #10 SAE flat 8 4-4-11 10253-006 Screw #10-24UNC PHM x 3/4 4 4-4-12 10908-003 Nut #10-24UNC hex lock 4 4-4-13 11001-004 Washer 1/4 SAE flat ASTM 4 4-4-14 10000-006 Screw 1/4-20UNC HHC x 3/4 2 4-4-15 10900-004 Nut 1/4-20UNC reg hex 2 Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column. January 11, 2008 Preliminary Manual 4-9
2 1 3 Figure 4-5. Check Valve Assembly January 11, 2008 Preliminary Manual 4-10
Table 4-5. Check Valve Assembly Figure & Item No. Part No. Description Quantity Use On 50829-000 Check valve assembly 4-5-1 50830-000 Check valve 1 4-5-2 11660-010 Fitting STR -08MB-06MJ 1 4-5-3 11702-006 Fitting elbow 90-06MBA-06MFS 1 Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column. January 11, 2008 Preliminary Manual 4-11
Figure 4-6. Hose and Fitting Kit January 11, 2008 Preliminary Manual 4-12
Table 4-6. Hose and Fitting Kit Figure & Item No. Part No. Description Quantity Use On 50161-000 Hose and fitting kit 4-6-1 50161-001 Valve bank to bed 4 4-6-2 50161-002 Valve bank to winch 2 4-6-3 50161-003 Rear plate to flip tail 1 4-6-4 50161-004 Rear plate to flip tail 1 4-6-5 50161-005 Wall to dove tail cylinder 1 4-6-6 50161-006 Wall to dove tail cylinder 1 4-6-7 50161-007 Wall to dove tail cylinder 1 4-6-8 50161-008 Wall to dove tail cylinder 1 4-6-9 50161-009 Wall to valve 1 4-6-10 50161-010 Pump to valve body 1 4-6-11 50161-011 Filter to valve 1 4-6-12 50161-012 Filter to tank 1 4-6-13 50161-013 Pump to tank 1 4-6-14 50161-014 Winch motor 2 4-6-15 50161-015 A & B ports directional valve bank 5 4-6-16 50161-016 Valve bank outlet to filter 1 4-6-17 50161-017 Pump to valve bank inlet 1 4-6-18 50161-018 Inlet adapter for pressure gauge 1 4-6-19 50161-019 Holding valve block port 1 4-6-20 50161-020 Cylinder port 6 4-6-21 50161-021 In/outlet for filter 2 4-6-22 50161-022 Return to tank from filter 1 4-6-23 50161-023 Tank suction to pump 1 4-6-24 50161-024 Valve bank to wall dove tail 2 January 11, 2008 Preliminary Manual 4-13
Table 4-6. Hose and Fitting Kit Figure & Item No. Part No. Description Quantity Use On 4-6-25 50161-025 Valve bank to wall flip tail 2 4-6-26 50161-026 Nut for bulkhead fittings 4 4-6-27 50161-027 Pump pressure outlet 1 4-6-28 50161-028 Pump suction inlet 1 4-6-29 50161-029 Holding valve block port 1 4-6-30 50161-030 Valve block to holding valve block 1 4-6-31 50161-031 Cap for pressure gage port 1 Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column. January 11, 2008 Preliminary Manual 4-14
Section 5 Electrical System January 11, 2008 Preliminary Manual 5-1
Figure 5-1. Tail Light Assembly January 11, 2008 Preliminary Manual 5-2
Table 5-1. Tail Light Assembly Figure & Item No. Part No. Description Quantity Use On 50196-000 Tail light assembly 5-1-1 50196-001 Light 1 5-1-2 50196-002 Grommet 1 5-1-3 50196-003 Plug 1 Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column. January 11, 2008 Preliminary Manual 5-3
Figure 5-2. Backup Light Assembly January 11, 2008 Preliminary Manual 5-4
Table 5-2. Backup Light Assembly Figure & Index No. Part No. Description Quantity Use On 50197-000 Backup light assembly 5-2-1 50197-001 Light 1 5-2-2 50196-002 Grommet 1 5-2-3 50196-003 Plug 1 Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column. January 11, 2008 Preliminary Manual 5-5
Figure 5-3. Marker Lamp Assembly, Red January 11, 2008 Preliminary Manual 5-6
Table 5-3. Marker Lamp Assembly, Red Figure & Item No. Part No. Description Quantity Use On 50189-000 Marker lamp assembly, red 5-3-1 50190-000 Grommet 1 5-3-2 50192-000 Light 1 5-3-3 50193-000 Plug 1 Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column. January 11, 2008 Preliminary Manual 5-7
Figure 5-4. Marker Lamp Assembly, Yellow January 11, 2008 Preliminary Manual 5-8
Table 5-4. Marker Lamp Assembly, Yellow Figure & Item No. Part No. Description Quantity Use On 50189-001 Marker lamp assembly, yellow 5-4-1 50190-000 Grommet 1 5-4-2 50191-000 Light 1 5-4-3 50193-000 Plug 1 Refer to Section 1 for the definition of acronyms and abbreviations used in the Description Column. January 11, 2008 Preliminary Manual 5-9
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Numerical and Alphabetical Indexes Numerical Index of Parts Numbers Part No. Part Description Fig. & Index No. 10000-006 Screw 1/4-20UNC HHC x 3/4 4-2-5 10000-006 Screw 1/4-20UNC HHC x 3/4 4-4-14 10002-008 3/8-16 x 1 HHC screw 2-1-14 10002-008 Screw 3/8-16UNC HHC x 1 2-3-8 10004-018 Screw 1/2-13UNC HHC x 2-1/4 2-2-5 10156-020 Screw 3/8-16UNC FSHC x 2-1/2 4-4-9 10253-006 Screw #10-24UNC PHM x 3/4 4-4-11 10900-004 Nut 1/4-20UNC reg hex 4-4-15 10900-006 Nut 3/8-16UNC reg hex 2-3-9 10900-006 Nut 3/8-16UNC reg hex 4-4-8 10903-020 1 1/4-12 hex jam nut 2-1-34 10908-003 Nut #10-24UNC hex lock 4-4-12 11001-003 Washer #10 SAE flat 4-4-10 11001-004 Washer 1/4 SAE flat ASTM 4-2-4 11001-004 Washer 1/4 SAE flat ASTM 4-4-13 11001-006 3/8 washer 2-1-13 11001-006 Washer 3/8 SAE flat 2-3-7 11001-006 Washer 3/8 SAE flat 4-4-7 11001-008 Washer 1/2 SAE flat 2-2-4 11202-016 1/4 x 2 roll pin 2-1-20 11660-001 Fitting STR 04MB-04MJ 4-3-5 11660-010 Fitting STR -08MB-06MJ 4-5-2 January 11, 2008 Preliminary Manual Index-1
Numerical Index of Parts Numbers Part No. Part Description Fig. & Index No. 11660-014 Fitting STR 08MB-08MJ 4-3-6 11666-007 Fitting elbow 90-08MBA-06MJ 4-3-4 11699-003 Plug hex SOC -04MB 4-3-3 11699-006 Plug hex SOC -08MB 4-3-2 11702-006 Fitting elbow 90-06MBA-06MFS 4-5-3 13051-000 Back-up alarm 4-4-6 18007-999 Decal, Reflective 3-1-5 18042-000 Decal, Xtreme Manufacturing 3-1-1 18100-000 Decal, Warning, Bed Capacity 3-1-7 18101-000 Decal, Warning, Tail Capacity 3-1-6 18102-000 Decal, Caution, Vehicle Information 3-1-8 18108-000 Decal, Danger, Pinch Point 3-1-2 18112-000 Decal, Controls 3-1-3 18113-000 Decal, E-Z Loader 3-1-4 18114-000 Decal, Vehicle Identification 3-1-9 50030-000 Hydraulic tank assembly 2-1-1 50030-000 Hydraulic tank assembly 50039-000 Hydraulic tank weldment 4-1-1 50062-000 Latch hanger plate 2-1-8 50088-000 Dove tail support weldment 2-1-16 50089-000 Hydraulic filter assembly 50096-000 Dove tail cylinder pin weldment 2-1-15 50100-004 Spacer 2-1-26 50104-000 Pivot pin 5 2-1-24 50107-000 Right dove tail cylinder mount weldment 2-1-10 50108-000 Left dove tail cylinder mount weldment 2-1-11 January 11, 2008 Preliminary Manual Index-2
Numerical Index of Parts Numbers Part No. Part Description Fig. & Index No. 50112-000 Pivot pin 7 2-1-23 50113-000 Retractor bracket 2-1-27 50116-003 Toolbox 4 2-3-1 50119-000 Tail support tube 2-1-22 50120-000 Lower cylinder pin 2-1-31 50122-000 Tail idler pin 2-1-18 50123-000 Spacer 2-1-12 50124-000 Dove tail support bar 2-1-17 50125-000 Tail idler roller 2-1-19 50134-000 Filter mount plate 4-2-2 50136-001 Left dove tail cylinder 2-1-6 50137-001 Right dove tail cylinder 2-1-7 50139-001 Plate toolbox mount 2-3-6 50140-001 Angle toolbox mount 2-3-2 50141-000 Angle 1.5 x 1.5 x 1/4 STL x 48 2-3-3 50142-001 Bar toolbox mount 2-3-5 50143-002 Bar 1/4 x 2 flat x 31.5 2-3-4 50145-000 Flip tail cylinder 2-1-28 50146-000 Winch, 9000 lb 2-2-2 50147-000 Winder, winch level 2-2-3 50151-000 Breather cap 3/4 NPT 4-1-2 50152-000 Fitting STR -12MP-12MJ 4-1-3 50152-000 Fitting STR -12MP-12MJ 4-2-3 50153-000 Fitting STR -16MP-16MJ 4-1-4 50155-000 Spacer, short 2-1-33 50157-000 Gauge 5 sight 4-1-5 January 11, 2008 Preliminary Manual Index-3
Numerical Index of Parts Numbers Part No. Part Description Fig. & Index No. 50161-000 Hose and fitting kit 50161-001 Valve bank to bed 4-6-1 50161-002 Valve bank to winch 4-6-2 50161-003 Rear plate to flip tail 4-6-3 50161-004 Rear plate to flip tail 4-6-4 50161-005 Wall to dove tail cylinder 4-6-5 50161-006 Wall to dove tail cylinder 4-6-6 50161-007 Wall to dove tail cylinder 4-6-7 50161-008 Wall to dove tail cylinder 4-6-8 50161-009 Wall to valve 4-6-9 50161-010 Pump to valve body 4-6-10 50161-011 Filter to valve 4-6-11 50161-012 Filter to tank 4-6-12 50161-013 Pump to tank 4-6-13 50161-014 Winch motor 4-6-14 50161-015 A & B ports directional valve bank 4-6-15 50161-016 Valve bank outlet to filter 4-6-16 50161-017 Pump to valve bank inlet 4-6-17 50161-018 Inlet adapter for pressure gauge 4-6-18 50161-019 Holding valve block port 4-6-19 50161-020 Cylinder port 4-6-20 50161-021 In/outlet for filter 4-6-21 50161-022 Return to tank from filter 4-6-22 50161-023 Tank suction to pump 4-6-23 50161-024 Valve bank to wall dove tail 4-6-24 50161-025 Valve bank to wall flip tail 4-6-25 January 11, 2008 Preliminary Manual Index-4
Numerical Index of Parts Numbers Part No. Part Description Fig. & Index No. 50161-026 Nut for bulkhead fittings 4-6-26 50161-027 Pump pressure outlet 4-6-27 50161-028 Pump suction inlet 4-6-28 50161-029 Holding valve block port 4-6-29 50161-030 Valve block to holding valve block 4-6-30 50161-031 Cap for pressure gage port 4-6-31 50183-000 PTO pump 2-1-5 50184-000 Control valve 4-3-1 50186-000 Hydraulic filter 4-2-1 50189-000 Marker lamp assembly, red 50189-001 Marker lamp assembly, yellow 50190-000 Grommet 5-3-1 50190-000 Grommet 5-4-1 50191-000 Light 5-4-2 50192-000 Light 5-3-2 50193-000 Plug 5-3-3 50193-000 Plug 5-4-3 50196-000 Tail light assembly 50196-001 Light 5-1-1 50196-002 Grommet 5-1-2 50196-002 Grommet 5-2-2 50196-003 Plug 5-1-3 50196-003 Plug 5-2-3 50197-000 Backup light assembly 50197-001 Light 5-2-1 50220-000 Left flip tail cylinder mount 2-1-30 January 11, 2008 Preliminary Manual Index-5
Numerical Index of Parts Numbers Part No. Part Description Fig. & Index No. 50221-000 Right flip tail cylinder mount 2-1-29 50240-000 Bed assembly 50243-000 Retractor bar 2-1-25 50244-000 Linkage bar 2-1-32 50245-000 Tail latch weldment 2-1-21 50246-000 Tail idler weldment 2-1-9 50359-000 Junction box bracket 4-4-1 50470-000 Surface mount junction box 4-4-3 50471-000 Junction box filler plug 4-4-4 50473-000 Strain relief 3/4 4-4-5 50517-000 Toolbox assembly 50635-000 Winch angle weldment 2-2-1 50636-000 Winch assembly 2-1-3 50636-000 Winch assembly 50641-000 Tool box assembly 2-1-4 50828-000 Junction assembly 50829-000 Check valve assembly 4-4-2 50829-000 Check valve assembly 50830-000 Check valve 4-5-1 50831-000 Control valve assembly 2-1-2 50831-000 Control valve assembly January 11, 2008 Preliminary Manual Index-6
Alphabetical Index of Part Descriptions Part Description Part No. Fig. & Index No. 1 1/4-12 hex jam nut 10903-020 2-1-34 1/4 x 2 roll pin 11202-016 2-1-20 3/8 washer 11001-006 2-1-13 3/8-16 x 1 HHC screw 10002-008 2-1-14 A & B ports directional valve bank 50161-015 4-6-15 Angle 1.5 x 1.5 x 1/4 STL x 48 50141-000 2-3-3 Angle toolbox mount 50140-001 2-3-2 Back-up alarm 13051-000 4-4-6 Backup light assembly 50197-000 Bar 1/4 x 2 flat x 31.5 50143-002 2-3-4 Bar toolbox mount 50142-001 2-3-5 Bed assembly 50240-000 Breather cap 3/4 NPT 50151-000 4-1-2 Cap for pressure gage port 50161-031 4-6-31 Check valve 50830-000 4-5-1 Check valve assembly 50829-000 4-4-2 Check valve assembly 50829-000 Control valve 50184-000 4-3-1 Control valve assembly 50831-000 2-1-2 Control valve assembly 50831-000 Cylinder port 50161-020 4-6-20 Decal, Caution, Vehicle Information 18102-000 3-1-8 Decal, Controls 18112-000 3-1-3 Decal, Danger, Pinch Point 18108-000 3-1-2 Decal, E-Z Loader 18113-000 3-1-4 January 11, 2008 Preliminary Manual Index-7
Alphabetical Index of Part Descriptions Part Description Part No. Fig. & Index No. Decal, Reflective 18007-999 3-1-5 Decal, Vehicle Identification 18114-000 3-1-9 Decal, Warning, Bed Capacity 18100-000 3-1-7 Decal, Warning, Tail Capacity 18101-000 3-1-6 Decal, Xtreme Manufacturing 18042-000 3-1-1 Dove tail cylinder pin weldment 50096-000 2-1-15 Dove tail support bar 50124-000 2-1-17 Dove tail support weldment 50088-000 2-1-16 Filter mount plate 50134-000 4-2-2 Filter to tank 50161-012 4-6-12 Filter to valve 50161-011 4-6-11 Fitting elbow 90-08MBA-06MJ 11666-007 4-3-4 Fitting elbow 90-06MBA-06MFS 11702-006 4-5-3 Fitting STR 04MB-04MJ 11660-001 4-3-5 Fitting STR -08MB-06MJ 11660-010 4-5-2 Fitting STR 08MB-08MJ 11660-014 4-3-6 Fitting STR -12MP-12MJ 50152-000 4-1-3 Fitting STR -12MP-12MJ 50152-000 4-2-3 Fitting STR -16MP-16MJ 50153-000 4-1-4 Flip tail cylinder 50145-000 2-1-28 Gauge 5 sight 50157-000 4-1-5 Grommet 50196-002 5-1-2 Grommet 50196-002 5-2-2 Grommet 50190-000 5-3-1 Grommet 50190-000 5-4-1 Holding valve block port 50161-019 4-6-19 January 11, 2008 Preliminary Manual Index-8
Alphabetical Index of Part Descriptions Part Description Part No. Fig. & Index No. Holding valve block port 50161-029 4-6-29 Hose and fitting kit 50161-000 Hydraulic filter 50186-000 4-2-1 Hydraulic filter assembly 50089-000 Hydraulic tank assembly 50030-000 2-1-1 Hydraulic tank assembly 50030-000 Hydraulic tank weldment 50039-000 4-1-1 In/outlet for filter 50161-021 4-6-21 Inlet adapter for pressure gauge 50161-018 4-6-18 Junction assembly 50828-000 Junction box bracket 50359-000 4-4-1 Junction box filler plug 50471-000 4-4-4 Latch hanger plate 50062-000 2-1-8 Left dove tail cylinder 50136-001 2-1-6 Left dove tail cylinder mount weldment 50108-000 2-1-11 Left flip tail cylinder mount 50220-000 2-1-30 Light 50196-001 5-1-1 Light 50197-001 5-2-1 Light 50192-000 5-3-2 Light 50191-000 5-4-2 Linkage bar 50244-000 2-1-32 Lower cylinder pin 50120-000 2-1-31 Marker lamp assembly, red 50189-000 Marker lamp assembly, yellow 50189-001 Nut #10-24UNC hex lock 10908-003 4-4-12 Nut 1/4-20UNC reg hex 10900-004 4-4-15 January 11, 2008 Preliminary Manual Index-9
Alphabetical Index of Part Descriptions Part Description Part No. Fig. & Index No. Nut 3/8-16UNC reg hex 10900-006 2-3-9 Nut 3/8-16UNC reg hex 10900-006 4-4-8 Nut for bulkhead fittings 50161-026 4-6-26 Pivot pin 5 50104-000 2-1-24 Pivot pin 7 50112-000 2-1-23 Plate toolbox mount 50139-001 2-3-6 Plug 50196-003 5-1-3 Plug 50196-003 5-2-3 Plug 50193-000 5-3-3 Plug 50193-000 5-4-3 Plug hex SOC -04MB 11699-003 4-3-3 Plug hex SOC -08MB 11699-006 4-3-2 PTO pump 50183-000 2-1-5 Pump pressure outlet 50161-027 4-6-27 Pump suction inlet 50161-028 4-6-28 Pump to tank 50161-013 4-6-13 Pump to valve bank inlet 50161-017 4-6-17 Pump to valve body 50161-010 4-6-10 Rear plate to flip tail 50161-003 4-6-3 Rear plate to flip tail 50161-004 4-6-4 Retractor bar 50243-000 2-1-25 Retractor bracket 50113-000 2-1-27 Return to tank from filter 50161-022 4-6-22 Right dove tail cylinder 50137-001 2-1-7 Right dove tail cylinder mount weldment 50107-000 2-1-10 Right flip tail cylinder mount 50221-000 2-1-29 January 11, 2008 Preliminary Manual Index-10
Alphabetical Index of Part Descriptions Part Description Part No. Fig. & Index No. Screw #10-24UNC PHM x 3/4 10253-006 4-4-11 Screw 1/2-13UNC HHC x 2-1/4 10004-018 2-2-5 Screw 1/4-20UNC HHC x 3/4 10000-006 4-2-5 Screw 1/4-20UNC HHC x 3/4 10000-006 4-4-14 Screw 3/8-16UNC FSHC x 2-1/2 10156-020 4-4-9 Screw 3/8-16UNC HHC x 1 10002-008 2-3-8 Spacer 50123-000 2-1-12 Spacer 50100-004 2-1-26 Spacer, short 50155-000 2-1-33 Strain relief 3/4 50473-000 4-4-5 Surface mount junction box 50470-000 4-4-3 Tail idler pin 50122-000 2-1-18 Tail idler roller 50125-000 2-1-19 Tail idler weldment 50246-000 2-1-9 Tail latch weldment 50245-000 2-1-21 Tail light assembly 50196-000 Tail support tube 50119-000 2-1-22 Tank suction to pump 50161-023 4-6-23 Tool box assembly 50641-000 2-1-4 Toolbox 4 50116-003 2-3-1 Toolbox assembly 50517-000 Valve bank outlet to filter 50161-016 4-6-16 Valve bank to bed 50161-001 4-6-1 Valve bank to wall dove tail 50161-024 4-6-24 Valve bank to wall flip tail 50161-025 4-6-25 Valve bank to winch 50161-002 4-6-2 January 11, 2008 Preliminary Manual Index-11
Alphabetical Index of Part Descriptions Part Description Part No. Fig. & Index No. Valve block to holding valve block 50161-030 4-6-30 Wall to dove tail cylinder 50161-005 4-6-5 Wall to dove tail cylinder 50161-006 4-6-6 Wall to dove tail cylinder 50161-007 4-6-7 Wall to dove tail cylinder 50161-008 4-6-8 Wall to valve 50161-009 4-6-9 Washer #10 SAE flat 11001-003 4-4-10 Washer 1/2 SAE flat 11001-008 2-2-4 Washer 1/4 SAE flat ASTM 11001-004 4-2-4 Washer 1/4 SAE flat ASTM 11001-004 4-4-13 Washer 3/8 SAE flat 11001-006 2-3-7 Washer 3/8 SAE flat 11001-006 4-4-7 Winch angle weldment 50635-000 2-2-1 Winch assembly 50636-000 2-1-3 Winch assembly 50636-000 Winch motor 50161-014 4-6-14 Winch, 9000 lb 50146-000 2-2-2 Winder, winch level 50147-000 2-2-3 January 11, 2008 Preliminary Manual Index-12
Contact Xtreme Manufacturing 1415 West Bonanza Road Las Vegas, NV 89106 (702) 851-3750 www.xtrememanufacturing.com Sales (702) 858-2404 Product Support (702) 636-2969 Engineering (702) 851-3750
Limited Warranty Products Warranted This Limited Warranty applies to new Xtreme Manufacturing brand telescopic handlers, and attachments bearing the Xtreme Manufacturing trademarks, herein referred to as Product(s), which are marketed by Xtreme Manufacturing. Warranty Period Xtreme Manufacturing Warrants, its Authorized Sales and Service Centers (herein referred to as SSC ), new Product(s) to be free from defect in material or manufacture for thirty-six (36) months after date of delivery to the purchaser, except the engine which will be covered for twenty-four (24) months. Additionally, the main frame shall be free from defect in material or workmanship for ten (10) years. This Warranty is made to the original owner of the new Product(s) and is transferable for the duration of the period of coverage, to subsequent owners with prior written approval of Xtreme Manufacturing (See Limitations). Coverage The Xtreme Manufacturing SSC shall repair or, at Xtreme Manufacturing's option, replace any Product(s) shown to be defective in material or manufacture. Xtreme Manufacturing shall pay to the extent it has established in its applicable service policy in effect at the time of delivery of the Product(s), the cost of labor reasonably necessary to install any repaired or replaced part provided under this Warranty. The remedies set forth in this paragraph are exclusive and correction by Xtreme Manufacturing or its SSC of Product non-conformities in the manner provided above shall constitute fulfillment of all liabilities and obligations of Xtreme Manufacturing or its SSC to those entitled to the benefit of this Limited Warranty. Exclusions This Limited Warranty shall not apply to general maintenance services (including but not limited to, engine tune-up, brake adjustment, etc.) or to general maintenance parts (including but not limited to, fluids, lubricants, light bulbs, etc.). In addition, this Limited Warranty shall not apply to parts/options not manufactured by Xtreme Manufacturing which are warranted by their respective manufacturers including but not limited to engines, tires, batteries, etc. Owner Responsibilities The owner is responsible for proper maintenance of the products(s). Any improper use including failure to provide proper maintenance, operation after discovery of defective or worn parts, operation beyond rated capacity, substitution of parts not approved by Xtreme Manufacturing, alteration or repair in such a manner as in Xtreme Manufacturing's judgment adversely affects the Product(s), shall void this Warranty, if requested by Xtreme Manufacturing, product(s) or parts, for which a warranty claim is made, are to be returned, freight prepaid, to Xtreme Manufacturing. January 11, 2008 Preliminary Manual Warranty-1
Limitations Xtreme Manufacturing ' s obligation under this Limited Warranty is expressly limited to the conditions as stated above and shall not include duty, taxes, or any other charges whatsoever, or any liability for direct, indirect, incidental, or consequential damage or delay. XTREME MANUFACTURING MAKES NO OTHER WARRANTY, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. No employee or representative is authorized to change this Warranty in any way or grant any other Warranty, unless such change is made in writing and signed by an officer of Xtreme Manufacturing. Applicable Law This Warranty shall be govemed by and interpreted in accordance with the laws of the State of Nevada. This Warranty is applicable to contracts made and performed in Nevada. January 11, 2008 Preliminary Manual Warranty-2
Contact Xtreme Manufacturing, LLC 1415 West Bonanza Road Las Vegas, NV 89106 (702) 851-3750 www.xtrememanufacturing.com Sales (702) 858-2404 Product Support (702) 636-2969 Engineering (702) 851-3750 (702) 646-2196 (fax) MODEL NO. SERIAL NO.