PARTS BREAK DOWN FOR A RIGID KAT LOWER HOUSING ASSEMBLY DRAWING NUMBER: GK-9-P-200-2C GK-7-005 KAT LOWER HOUSING 2 GK-7-02 WHEEL ADJUSTMENT SCREW 3 GK-0-062 3/4-6UNC HEX HEAD JAM NUT 4 GK-7-02 WHEEL ADJUSTMENT COLLAR GK-7003 ADJUSTABLE WHEEL HOUSING ASSEMBLY ( ITEM 5 & 2 x ITEM 6) 5 GK-7-007 ADJUSTABLE WHEEL HOUSING 6 GK-65-009 WHEEL SHAFT BEARING 4 7 GK-2-050 #8-32UNC x /2 ROUND HEAD SCREW 4 8 GK-7-008 WHEEL HOUSING PIVOT PIN 9 GK-05-050 #0-32UNF x 5/8 NYLOC FLAT HEAD SOCKET CAP SCREW 2 0 GK-7-482 RETAINING PLATE GK-65-54 HEAVY DUTY WHEEL ASSEMBLY 4 2 GK-66-289 HEAVY DUTY WHEEL SHAFT 4 3 GK-65-53 HEAVY DUTY WHEEL 8 4 GK-65-52 BEARING BOLT 8 5 GK-90-067 DUST COVER (OPTIONAL) 6 GK-2-089 #8-32UNC x/4 ROUND HEAD SCREW (OPTIONAL) 3 7 GK-6-003 CAM SHAFT SPRING 8 GK--05 WASHER /4 BOLT X 5/8 OD X 0.057 9 GK-65-05 CAM 20 GK-7-03 CAM SHAFT LEVER 2 GK-7-004 3/32 x 9/6 SPRING PIN 2 GK-9-P-028 POWER UNIT ASSEMBLY (8 PCS ITEM 9 & ITEMS 22 TO 25 & 27 TO 37) GK-65-034 DRIVE GEAR ASSEMBLY (ITEM 22 TO 25 ) 22 GK-65-00 IDLER GEAR BEARING 23 GK-65-03 IDLER GEAR 24 GK-66-67 SHOULDER SCREW 25 GK-35-050 5/6-8 UNC NYLON INSERT LOCKNUT 26 GL-90-09 PUSH TO TURN - NAME PLATE (NOT SHOWN) 27 GK-65-008 CARRIAGE CAM FORK 28 GK-65-02 MOTOR DRIVE PINION 29 GK-7-008 /8 x 3/4 SPRING PIN 2 GK-9-P-3 GEARHEAD & ASSEMBLY, 2.7-88.4IPM [5.7-224cm/min] ( C/W ITEM 30 ) 30 GK-9-P-33 GEARHEAD & ASSEMBLY, -32.7IPM [2.5-83.cm/min] ( C/W ITEM 30 ) GK-9-P-27 GEARHEAD & ASSEMBLY, 0.5-6.4IPM [.2-4.6cm/min] ( C/W ITEM 30 ) 3 GK-7-068-4 MOTOR BRUSHES ( INCLUDED WITH ITEM 30) 2 32 GK-9-P-035 ENCODER SENSOR, INCLUDING WIRING & CONNECTOR 33 GK-2-060 #4-40UNC x /4 ROUND HEAD SCREW 2 34 GK-9-P-038 ENCODER DISC 35 GK-06-063 #4-40UNC x 3/6 SET SCREW 3 36 GK-7-0 MOTOR MOUNTING PLATE 37 GK-04-05 3/8 x 5/8 SHOULDER BOLT SPECIFY KAT MODEL NUMBER AND SERIAL NUMBER WHEN ORDERING PARTS. 0
PARTS BREAK DOWN FOR A RIGID KAT LOWER HOUSING ASSEMBLY DRAWING NUMBER: GK-9-P-200-2C 38 GK-9-P-059 LIMIT SWITCH 3 39 GK-2-063 #8-32UNC x ROUND HEAD SCREW 6 40 GK-2-052 #8-32UNC x 5/8 ROUND HEAD SCREW 6 4 GK-5-003 RUBBER GROMMET 3 42 GK-56-04 CABLE CLAMP 2 43 GK--068 WASHER #0 BOLT x 3/8 OD x 0.050 2 44 GK-2-094 #0-32UNF x 7/6 ROUND HEAD SCREW 2 45 GSP-204 WIRING HARNESS (FWD/CENTRE/REV) NOT SHOWN ON DRAWING
2 PARTS BREAKDOWN FOR A FLEX KAT LOWER HOUSING ASSEMBLY DRAWING NUMBER: GK-92-F-020-2C GK-7-005 KAT LOWER HOUSING 2 GK-7-02 WHEEL ADJUSTMENT SCREW 3 GK-0-062 3/4-6UNC HEX HEAD JAM NUT 4 GK-7-02 WHEEL ADJUSTMENT COLLAR 5 GK-7-007 ADJUSTABLE WHEEL HOUSING 6 GK-65-009 WHEEL SHAFT BEARING 4 7 GK-2-050 #8-32UNC x /2 ROUND HEAD SCREW 4 8 GK-7-008 WHEEL HOUSING PIVOT PIN 9 GK-05-050 #0-32UNF x 5/8 NYLOC FLAT HEAD SOCKET CAP SCREW 2 0 GK-7-482 RETAINING PLATE GK-92-F-065 FLEX WHEEL ASSEMBLY (ITEMS 2 TO 7) 2 GK-92-F-006 FLEX WHEEL YOKE 4 3 GK-92-F-007 FLEX WHEEL 4 4 GK-92-F-005 FLEX WHEEL BEARING 8 5 GK-92-F-009 BEARING SPACER 4 6 GK--066 WASHER /4 BOLT x /2 OD x 0.033 8 7 GK-92-F-035 FLEX WHEEL BOLT 4 8 GK-6-003 CAM SHAFT SPRING 9 GK--05 WASHER /4 BOLT X 5/8 OD X 0.057 20 GK-65-05 CAM 2 GK-7-03 CAM SHAFT LEVER 22 GK-7-004 3/32 x 9/6 SPRING PIN 2 GK-92-F-028 POWER UNIT ASSEMBLY (8 PCS ITEM 9 & ITEM 23 TO 42) GK-92-F-008- FLEX CAM FORK ASSEMBLY (ITEMS 23 TO 32) GK-92-F-03 FLEX SPROCKET DRIVE GEAR ASSEMBLY (ITEMS 23 TO 29) 23 GK-8-060 IDLER GEAR BEARING 24 GK-92-F-004 DRIVE HUB (WITH BOSS ) 25 GK-92-F-07 DRIVE SPROCKET 26 GK-92-F-003 DRIVE HUB (FLAT) 27 GK-8-052 BRONZE BUSHING 28 GK-92-F-05 TRANSFER GEAR 29 GK-07-080 #0-32UNF x SOCKET HEAD CAP SCREW 3 30 GK-92-F-67 SHOULDER SCREW 3 GK-35-050 5/6-8 UNC NYLON INSERT LOCKNUT 32 GK-92-F-008 CAM FORK 33 GK-92-F-02 FLEX MOTOR DRIVE PINION 34 GK-7-03 /8 x 5/8 SPRING PIN GK-92-F-27 GEARHEAD & MOTOR ASSEMBLY, 0.8-25.8 imp [2-65.4 cm/min.] (C/W ITEM 36) 35 GK-92-F-33 GEARHEAD & MOTOR ASSEMBLY,.5-5.5 imp [3.9-3 cm/min.] (C/W ITEM 36) GK-92-F-03 GEARHEAD & MOTOR ASSEMBLY, 4.2-39 imp [0.6-353 cm/min.] (C/W ITEM 36) 36 GK-7-068-4 MOTOR BRUSHES (INCLUDED WITH ITEM 35) 2 37 GK-9-P-035 ENCODER SENSOR, INCLUDING WIRING & CONNECTOR 38 GK-2-060 #4-40UNC x /4 ROUND HEAD SCREW 2 39 GK-9-P-038 ENCODER DISC 40 GK-06-063 #4-40UNC x 3/6 SET SCREW 3 4 GK-7-0 MOTOR MOUNTING PLATE 42 GK-04-05 3/8 x 5/8 SHOULDER BOLT 43 GL-90-09 PUSH TO TURN - NAMEPLATE (NOT SHOWN ON DRAWING) 44 GK-90-068 DUST COVER (OPTIONAL) 45 GK-2-089 #8-32UNC x/4 ROUND HEAD SCREW (OPTIONAL) 3 SPECIFY KAT MODEL NUMBER AND SERIAL NUMBER WHEN ORDERING PARTS.
PARTS BREAKDOWN FOR A FLEX KAT LOWER HOUSING ASSEMBLY DRAWING NUMBER: GK-92-F-020-2C 46 GK-9-P-059 LIMIT SWITCH 3 47 GK-2-063 #8-32UNC x ROUND HEAD SCREW 6 48 GK-2-052 #8-32UNC x 5/8 ROUND HEAD SCREW 6 49 GK-5-003 RUBBER GROMMET 3 50 GK-56-04 CABLE CLAMP 2 5 GK--068 WASHER #0 BOLT x 3/8 OD x 0.050 2 52 GK-2-094 #0-32UNF x 7/6 ROUND HEAD SCREW 2 53 GSP-204 WIRING HARNESS (FWD/CENTRE/REV) NOT SHOWN ON DRAWING 54 GK-7-008 /8 x 3/4 SPRING PIN 3
PARTS BREAK DOWN FOR AN AUTOWELD KAT UPPER HOUSING ASSEMBLY (BASED ON DRAWING NUMBER: GK-9-P-330) GK-9-P-006 KAT CONTROL HOUSING 2 GK-7-029 HANDLE 3 GK-2-069 ROUND HEAD SCREWS, 0-32 x 5/8" 6 4 GK-2-068 ROUND HEAD SCREWS, 0-32 x 7/8" 2 5 GK-20-052 DRIVE SCREW, #2 x 3/6" 2 6 GL-90-002 SERIAL NUMBER NAMEPLATE 7 GK-55-004 HOLE PLUG, "Ø 2 8 GK-48-07 LOCK NUT 9 GK-48-05 STRAIN RELIEF 0 GK-56-047 CONNECTOR GK-7-032 POWER CORD (SPECIFY VOLTAGE) (NOT ALWAYS SUPPLIED WITH PLUG) 2 GK-4-04 FLAT HEAD SCREW, 6-32 x 5/6" 4 GSP-2000-4 GSP MOTOR CONTROL ASSEMBLY (Extended Button, Recessed Selector) (Optional) 3 GSP-200-4 GSP MOTOR CONTROL ASSEMBLY (Recessed Button, Recessed Selector) (Optional) GSP-200-4 GSP MOTOR CONTROL ASSEMBLY (Extended Button, Extended Selector) (Standard) GK-9-P-039 ELECTRICAL ASSEMBLY (ITEMS 4-23 & ITEMS 33-35 ) 4 GK-4-09 FLAT HEAD SCREW, 0-32 x 3" 5 GK-9-P-28 TRANSFORMER MOUNTING RUBBERS PR 6 GK-9-P-09-A TRANSFORMER, 42 V INPUT GK-9-P-09-B TRANSFORMER, 5 V INPUT GK-9-P-09-C TRANSFORMER, 230 V INPUT 7 GK-2-054 ROUND HEAD SCREW, 0-32 x /2" 8 GK-9-P-020 BRIDGE RECTIFIER 9 GK-9-P-02 TRANSFORMER MOUNTING BRACKET 20 GK-9-P-063 CAPACITOR CLIP 2 GK--068 FLAT WASHER, #0 22 GK-2-065 ROUND HEAD SCREW, 0-32 x 3/8" 23 GK-9-P-062 CAPACITOR 24 GK-2-089 ROUND HEAD SCREW, 8-32 x /4" 25 GK-9-P-07 ARC SIGNAL RELAY KIT 26 GK-55-002 HOLE PLUG, 7/8"Ø 0 27 GK-65-34 FUSE HOLDER ASSEMBLY GK-65-098 SLOW BLOW FUSE, 42 V INPUT USE 5 AMP 28 GK-65-099 SLOW BLOW FUSE, 5 V INPUT USE 2.5 AMP GK-65-097 SLOW BLOW FUSE, 230 V INPUT USE.25 AMP 29 GK-9-P-022 POWER ON/OFF SWITCH 30 GK-9-P-050 ON/OFF NAMEPLATE 3 GK-29-04 LOCK WASHER 32 GK-9-P-056 SWITCH NUT 33 GK-9-P-03 DISCHARGE RESISTOR & CAP. WIRING HARNESS (Not shown on drawing) 34 GK-9-P-27 HIGH FREQUENCY CAPACITOR HARNESS (Not shown on drawing) 35 GK-9-P-40 CAPACITOR TO "KAT" CONTROL HARNESS (Not shown on drawing) 36 GK-9-P-28 LINE CORD CONNECTION HARNESS (Not shown on drawing) SPECIFY KAT MODEL NUMBER AND SERIAL NUMBER WHEN ORDERING PARTS. 4
PARTS BREAK DOWN FOR AN AUTOWELD KAT UPPER HOUSING ASSEMBLY (BASED ON DRAWING NUMBER: GK-9-P-330) 2 4 2 5 6 0 3 3 9 7 3 7 8 32 3 30 28 29 26 8 9 24 20 23 7 6 5 5 4 27 25 22 2 5
PARTS BREAKDOWN FOR ADJUSTABLE RIGID TRACK LIMIT SWITCH ACTUATORS ASSEMBLY: GK-9-P-06 GK-07-079 0-32 x 7/8" SOCKET HEAD CAP SCREW 2 2 GK--068 #0 FLAT WASHER 2 3 GK-9-P-06-B TRACK CLAMPS SET 4 GK-53-04 3/8"-6 x 2.48" ADJUSTABLE HAND LEVER 5 GK-9-P-06-6 ACTUATOR BAR 6 GK--080 3/8" BOLT SIZE x 5/8" O.D. FLAT WASHER 6
PARTS BREAKDOWN FOR ADJUSTABLE FLEX TRACK LIMIT SWITCH ACTUATORS ASSEMBLY: GK-9-P-060 GK-90-02 FIXED LIMIT STOP BLOCK 2 GK-07-079 0-32 x 7/8" SOCKET HEAD CAP SCREW 2 3 GK--068 #0 FLAT WASHER 2 4 GK-90-03 ADJUSTABLE END STOP BLOCK 5 GK-08-050 /4"-20 x 5/8" HEX HEAD BOLT 2 6 GK--05 /4" FLAT WASHER 2 7