CONTENTS SHEET DESCRIPTION PAGE NO. NO. E-1 CYLINDER BLOCK, LINER AND OIL SUMP 2 E-2 CYLINDER HEAD 6 E-3 PISTON AND CONNECTING ROD ASSY 10 E-4 CRANK SHAFT 12 E-5 TIMING GEAR COVER & SEALING 14 E-6 TIMING GEAR & CAM SHAFT 16 E-7 FUEL SUPPLY SYSTEM 18 E-8 AIR CLEANER DRY TYPE & INTAKE MANIFOLD 22 E-9 EXHAUST SYSTEM 24 E10 DUEL FUEL FILTER SYSTEM 26 E-11 LUB OIL PUMP ASSY 28 E-12 OIL FILTER ASSY 30 E-13 THERMOSTAT 32 E-14 WATER PUMP 34 E-15 ALTERNATOR & STARTER MOTOR 36 E-16 FLYWHEEL & FLYWHEEL HOUSING 38 E-16A RADIATOR 40 E-16B ELECT.EQUIPMENT & WIRING HARNESS 42 NUMERICAL INDEX 44
E1 CYLINDER BLOCK LINER & OIL SUMP 4
CYLINDER BLOCK LINER & OIL SUMP E1 ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D10036140 BLOCK ASSEMBLY CYLINDER S-312D WITHOUT LINERS 1 Assy 2 D10025600 BOLT M16x2.00x115-10.9 HEX HEAD FLANGED 6 3 D10033870 CAP CRANKSHAFT 1ST MAIN BEARING LOWER 1 Nss-1 4 D10033880 CAP CRANKSHAFT MAIN BEARING LOWER 1 Nss-1 5 D10033890 CAP CRANKSHAFT MAIN BEARING THRUST 1 Nss-1 6a D10036120 BEARING CRANKSHAFT 1ST MAIN UPPER 1 Nss-51 6b D10033980 BEARING CRANKSHAFT 1ST MAIN LOWER 1 Nss-51 7a D10036110 BEARING CRANKSHAFT MAIN LOWER 1 Nss-51 7b D10033970 BEARING CRANKSHAFT MAIN UPPER 1 Nss-51 8a D10036100 BEARING CRANKSHAFT THRUST UPPER 1 Nss-51 8b D10033960 BEARING CRANKSHAFT THRUST LOWER 1 Nss-51 8c D10033950 RING CRANKSHAFT THRUST UPPER 2 Nss-49 8d D10033940 RING CRANKSHAFT THRUST LOWER 2 Nss-49 12 D87500080 PIN 13x34 DOWEL 2 13 D10036780 WASHER CAMSHAFT SEALING 1 14 D10036280 STUD M16 162L CYLINDER HEAD MOUNTING 7 15 D10036440 WASHER 16.5x28 CYLINDER HEAD STUD 8 16 D83500340 NUT M16x1.50-8 HEX 9 17 D10040330 LINER CYLINDER S-312D-L 2 18 D10036240 WASHER 118.5x123 CYLINDER LINER 2 19 D10036250 SEAL O RING 3.00x100.00 (M/s FENNER PART NO 7833) 4 20 D10036270 STUD M16 172L CYLINDER HEAD MOUNTING 1 21 D10006570 PLUG DRAIN M14x1.5x10 1 22 D10008900 WASHER 14.3x20 FLAT VULCANISED FIBRE 1 23 D10006560 WASHER M14 FIBRE 1 24 D10025900 INDICATOR ASSEMBLY ENGINE OIL 1 25 D10007700 SEAL O RING 2.62x7.59 2 26 D10009090 TUBE ENGINE OIL INDICATOR ASSEMBLY 1 27 D10036130 SHAFT VALVE TIMING IDLER GEAR 1 28 D10033900 BUSH CAMSHAFT FRONT AND REAR 2 Nss-50 29 D10033910 BUSH CAMSHAFT INNER 1 Nss-50 33 D87500120 PIN 10x60 DOWEL 2 34 D10029950 NUT M16x1.50-8 HEX FRONT AXLE SUPPORT 4 35 D86500060 WASHER M16 SPRING LOCK 6 36 D10025640 STUD FRONT AXLE SUPPORT M16x40.5-6.6P 4 37 D81500030 BOLT M8x1.25x35-6.6 HEX HEAD 2 38 D10036770 GASKET ENGINE OIL SUMP 1 39 D10036840 SUMP ENGINE OIL 1 40 D85500050 WASHER M8 FLAT 2 5
E1 CYLINDER BLOCK LINER & OIL SUMP 6
CYLINDER BLOCK LINER & OIL SUMP E1 ITEM PART NO. DESCRIPTION QTY REMARKS No. 41 D83500060 NUT M8x1.25-6 HEX 2 42 D81500070 BOLT M16x2.00x40-8.8 HEX HEAD 2 43 D81500470 BOLT M10x1.50x115 HEX HEAD 4 44 D85500010 WASHER M10 FLAT 10 45 D10005120 WASHER M24 FLAT COPPER 1 46 D10005130 PLUG DRAIN M24x1.5x14 1 47 D81500460 BOLT M10x1.50x75 HEX HEAD 4 48 D81500060 BOLT M10x1.50x30-8.8 HEX HEAD 2 49 D10050170 SET CRANKSHAFT THRUST RING SIZE STANDARD (E-335) 1 KIT 50 D10076260 KIT ENGINE CAMSHAFT BUSH SET (E-335) 1 KIT 51 D10075820 KIT MAIN AND CONNECTING ROD BEARING SET SIZE STANDARD (ENGINE E-335) 1 KIT * 51-a D10075830 KIT MAIN AND CONNECTING ROD BEARING SET SIZE 010 OVER (ENGINE E-335) 1 KIT 51-b D10075840 KIT MAIN AND CONNECTING ROD BEARING SET SIZE 020 OVER (ENGINE E-335) 1 KIT 51-c D10075850 KIT MAIN AND CONNECTING ROD BEARING SET SIZE 030 OVER (ENGINE E-335) 1 KIT 51-d D10075860 KIT MAIN AND CONNECTING ROD BEARING SET SIZE 040 OVER (ENGINE E-335) 1 KIT 52 D10074610 KIT GASKET FOR OVERHAULING WITH HEAD GASKET 1 KIT ** 53 D10073690 KIT GASKET FOR OVERHAULING WITH OUT HEAD GASKET 1 KIT, NI *-Consists of Item No. 6a to 8b of E1 & 9 of E3. **-Consists of Item No. 18 & 53 of E1 & 3 of E2. 7
E2 CYLINDER HEAD 8
CYLINDER HEAD E2 ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D10036530 VALVE AIR INTAKE 2 2 D10036520 VALVE EXHAUST 2 3 D10036550 GASKET ASSEMBLY CYLINDER HEAD E2.179D 1 4 D10040830 HEAD ASSEMBLY CYLINDER (S-312D UPGRADED) 1 5 D10050320 GUIDE ENGINE VALVE (E-335) 4 5a D10029270 SEAL VALVE STEM 9MM DIAMETER (M/s FENNER PART NO 7106) 4 6 D10025720 SPRING INLET AND EXHAUST VALVE OUTER 4 7 D10025730 SPRING INLET AND EXHAUST VALVE INNER 4 8 D10029250 RETAINER VALVE SPRING 4 9 D10029260 LOCK VALVE SPRING RETAINER 8 10 D84500020 STUD B M10x26-6.8 ZINC PASSIVATED 1 10a D81500570 BOLT M10x1.50x120-6.6 HEX HEAD 3 11 D86500050 WASHER M10 SPRING LOCK 4 12 D10029240 SEAT VALVE SPRING LOWER 4 13 D83500090 NUT M10x1.50-8 HEX 1 14 D85500050 WASHER M8 FLAT 2 15 D82500250 SCREW M8x1.25x35-10.9 HEX HEAD 4 18 D83500090 NUT M10x1.50-8 HEX 6 19 D10029280 STUD M10x45-8.8 NOZZLE HOLDER 3 P type inj. 20 D10029340 CLAMP FUEL INJECTOR NOZZLE HOLDER 3 P type in 21 D10022040 WASHER 8.5x17 FUEL INJECTOR NOZZLE HOLDER 3 P type inj. 22 D10029290 PIN FUEL INJECTOR NOZZLE HOLDER 3 P type inj. 24 D83500300 NUT M12x1.25 NYLOCK HEX 2 25 D10036670 WASHER 13x18 CYLINDER HEAD COVER 2 26 D83500330 NUT M12x1.25-6 HEX 2 27 D86500020 WASHER M12 SPRING LOCK 2 28 D10036450 STUD B M12x120-8.8 ROCKER ARM BRACKET 2 30 D90000160 CIRCLIP A16x1.0 N 4 33 D10036680 GASKET CYLINDER HEAD COVER E2.179D 1 34 D10079330 COVER CYLINDER HEAD 1 35 D10036390 WASHER ROCKER ARM SHAFT BUSH SPACING 2 36 D10038860 BUSH ROCKER ARM E2.179D 4 37 D91000140 KEY 3x3.7 WOODRUFF 1 38 D10038870 ARM ROCKER E2.179D (FORGING) 4 NSS-47 39 D10009030 SCREW M10x1.00 ROCKER ARM ADJUSTING 4 40 D10079320 BRACKET ROCKER ARM WITH KEY WAY 1 41 D10036590 SPRING ROCKER ARM SHAFT 1 43 D10036430 SHAFT ASSEMBLY ROCKER ARM 1 44 D10079310 BRACKET ROCKER ARM SHAFT 1 45 D10036660 CAP ASSEMBLY CYLINDER HEAD VENTILATION 1 9
E2 CYLINDER HEAD 10
CYLINDER HEAD E2 ITEM PART NO. DESCRIPTION QTY REMARKS No. 47 D10036420 ARM ASSEMBLY ROCKER E2.179D 4 48 D87500090 PIN 5x30 DOWEL 6 49 D83500080 NUT M10x1.00-8 HEX 4 50 D10024070 SEAL O RING 2.40x25.00 1 51S D10073590 KIT ENGINE VALVES INLET AND EXHAUST 3 GROOVES (E-335D) 1 KIT 52S D10073850 KIT CRANK CASE VENTILATION CAP WITH SEAL O RING 1 KIT 11
E3 PISTON AND CONNECTING ROD 12
PISTON AND CONNECTING ROD E3 ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D90500100 CIRCLIP B40x1.75 N 4 2 D10138480 PISTON 1ST CYLINDER S-312D (BHARAT TREM 3) 1 P type inj. 3 D10138490 PISTON 2ND CYLINDER S-312D (BHARAT TREM 3) 1 For P type inj. 4 D10040760 RING PISTON COMPRESSION UPPER 2 Nss-15S 5 D10040770 RING PISTON COMPRESSION LOWER 2 Nss-15S 6a D10040780 RING ASSEMBLY PISTON OIL CONTROL 2 Nss-15S 7 D10040810 PIN PISTON (S-312D UPGRADED) 2 Nss-16S 8 D10036880 BUSH CONNECTING ROD E2.179D SMALL END 2 Nss-14S 9 D10036150 BEARING CONNECTING ROD E2.179D 4 Nss * 10 D10036900 ROD CONNECTING E2.179D (FORGING) 2 Nss-13 11 D10036890 CAP CONNECTING ROD E2.179D (FORGING) 2 Nss-13 12 D10036910 BOLT FLANGED HEX M14x1.50x54-10.9 CONNECTING ROD 4 13 D10036160 ROD ASSEMBLY CONNECTING E2.179D 2 ASSY 14S D10074390 KIT ENGINE CONNECTING ROD SMALL END BUSHES (E-335) 1 KIT 15S D10074240 KIT PISTON RING SET (E-335 JOSH) 1 KIT 16S D10074220 KIT ENGINE SET OF PISTON, PIN, CIRCLIP AND RING (E-335 JOSH) 1 KIT *-SUPPLIED ALONG WITH KIT MAIN AND CONNECTING ROD BEARING SET AT TABLE E1-51 13
E4 CRANK SHAFT AND PULLEY 14
CRANK SHAFT AND PULLEY E4 ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D10033990 CRANKSHAFT S-312D 1 2 D10038790 BOLT M14x1.5x55-10.9 CRANKSHAFT COUNTER WEIGHT 8 3 D10038800 WASHER CRANKSHAFT COUNTER WEIGHT LOCK 8 4 D10038830 WEIGHT CRANKSHAFT S-312D BALANCING 4 Nss-5 5 D10025740 SLINGER CRANKSHAFT OIL SEAL REAR 1 6 D87500080 PIN 13x34 DOWEL 1 7 D10038810 SCREW M10x1.00x8 CRANKSHAFT 3 Nss-5 8 D10024110 SEAL O RING 3.00x30.20 2 Nss-5 9 D10038820 PLUG M30x1.5-6.6 CRANKSHAFT 2 Nss-5 10 D88400050 PIN 1.6x25.4 COTTER 2 Nss-5 11 D91000040 KEY 8x11 WOODRUFF 2 12 D10036860 SLINGER CRANKSHAFT OIL SEAL FRONT 1 13 D10033930 GEAR CRANKSHAFT Z-24 1 14 D10036360 GEAR CRANKSHAFT LUBE OIL PUMP DRIVE Z-38 1 15 D10036850 BUSH CRANKSHAFT PULLEY SPACING 1 16 D10103080 PULLEY ASSEMBLY CRANKSHSFT S312D/E2.179D 1 17 D10036560 BOLT M24x1.5x45 HEX HEAD CRANKSHAFT PULLEY 1 15
E 5 TIMING GEAR COVER AND SEALINGS 16
TIMING GEAR COVER AND SEALINGS E 5 ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D10010010 STUD B M6x1x20-6.6P 6 2 D86500040 WASHER M6 SPRING LOCK 6 3 D81500150 BOLT M8x1.25x70-8.8P HEX HEAD 5 4 D86500030 WASHER M8 SPRING LOCK 18 5 D83500060 NUT M8x1.25-6 HEX 6 6 D10025750 COVER FIP GEAR INSPECTION 1 7 D10025650 GASKET FIP GEAR INSPECTION COVER 1 8 D10025920 COVER ENGINE VALVE TIMING GEAR 1 9 D10025660 GASKET VALVE TIMING GEAR COVER 1 10 D10025910 HOUSING ENGINE VALVE TIMING GEAR 1 11 D10025630 GASKET VALVE TIMING GEAR HOUSING 1 12 D10036650 GASKET VALVE PUSH ROD INSPECTION HOLE COVER 1 13 D10036640 COVER VALVE PUSH ROD INSPECTION HOLE 1 14 D85500050 WASHER M8 FLAT 1 15 D81501090 BOLT M8x1.25x45 1 17 D81500430 BOLT M8x1.25x75-8.8 HEX HEAD 5 18 D10033780 SEAL OIL CRANKSHAFT FRONT (M/s FENNER PART NO 1689) 1 19 D82500100 SCREW M8x1.25x40-6.6 HEX HEAD 1 20 D10022010 STUD B M8x1.25x35-8.8P 1 21 D83500070 NUT M6x1.00-6 HEX 6 23 D81500110 BOLT M8x1.25x20-8.8 HEX HEAD 4 24 D10029980 WASHER TAB D 8.5x22x3.5 4 25 D10009900 TACHO DRIVE ASSEMBLY 1 26 D10009910 GASKET TACHOMETER DRIVE 1 27 D82500070 SCREW M8x1.25x15-6.8 HEX HEAD 2 28 D10036630 CUP VALVE PUSH ROD INSPECTION HOLE COVER WASHER 1 29 D10036830 WASHER VALVE PUSH ROD INSPECTION HOLE COVER 1 30 D81500120 BOLT M8x1.25x80-8.8 HEX HEAD 1 17
E 6 TIMING GEARS & CAMSHAFT 18
TIMING GEARS & CAMSHAFT E 6 ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D82500220 SCREW M6x1.00x15-8.8 HEX HEAD 2 2 D10033740 WASHER TAB 6.5 TWIN HOLED 1 3 D10036380 PLATE VALVE TIMING IDLER GEAR SHAFT THRUST 1 4 D10023170 GEAR IDLER VALVE TIMING Z-48 1 5 D10101130 BUSH ENGINE VALVE TIMING IDLER GEAR 1 6 D10036290 BOLT M10x1.50x28-10.9 HEX AND PAN HEAD 1 7 D10036300 WASHER TAB CAMSHAFT THRUST 1 8 D10036310 PLATE CAMSHAFT THRUST 1 9 D10036320 GEAR CAMSHAFT E2.179D Z-48 1 10 D10008680 PLUG 12MM WELCH 1 11 D10025690 PLATE FLANGED CAMSHAFT THRUST 1 12 D91000020 KEY 6x9.0 WOODRUFF 1 13 D81501030 BOLT M8x1.25x20-8.8 HEX HEAD 2 14 D86500030 WASHER M8 SPRING LOCK 2 15 D10036330 CAMSHAFT E2.179D 1 16 D10036740 ROD VALVE PUSH E2.179D 4 17 D10025940 TAPPET INTAKE AND EXHAUST VALVE 4 18 D10025930 RING CAMSHAFT THRUST PLATE 1 19
E 7 FUEL SUPPLY SYSTEM 20
FUEL SUPPLY SYSTEM E 7 ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D10071770 NOZZLE CAP NUT 2 NSS-6 2 D10056280 NOZZLE FUEL INJECTOR (9 430 034 282 335) 2 NSS-6 3 D10017510 WASHER FIP LEAK OFF TUBE (TYPE 603) 4 NSS-6 4 D10047580 BOLT HEX HEAD PIPE UNION 2 NSS-6 6 D10139020 INJECTOR ASSEMBLY FUEL S-312D-P TYPE 2 P TYPE INJ. 8 D10072350 WASHER NOZZLE SEALING 2 8A D10017780 HOSE FUEL INJECTOR LEAK OFF 1 8B D10018180 CLAMP SPRING WIRE HOSE # 7G 2 9 D10146230 PIPE ASSEMBLY FUEL INJECTOR OVER FLOW 1 P TYPE INJ. 10 D10139370 TUBE ASSEMBLY FUEL INJECTION 1ST CYLINDER S312D MPT (BHARAT TREM3) 1 P TYPE INJ 11 D10139380 TUBE ASSY. FUEL INJECTION 2ND CYLINDER S312D MPT (BHARAT TREM3) 1 P TYPE INJ. 15 D10111310 PUMP ASSEMBLY FUEL INJECTION (G15-P TYPE) 1 P TYPE INJ. 16 D10009630 GASKET FUEL INJECTION PUMP 1 17 D10040820 HUB FIP CONE 1 18 D10023120 GEAR FUEL INJECTION PUMP Z-48 1 19 D86500020 WASHER M12 SPRING LOCK 1 20 D83500040 NUT M12x1.75-6 HEX 1 21 D91000150 KEY WOODRUFF 1 22 D81500110 BOLT M8x1.25x20-8.8 HEX HEAD 3 23 D10009600 WASHER 8.5x22 FLAT PHOSPHATED 7 24 D83500110 NUT M8x1.25-8 HEX 4 25 D86500030 WASHER M8 SPRING LOCK 4 26 D10009610 WASHER 8.5x14 FLAT ANNEALED 4 27 D81500030 BOLT M8x1.25x35-6.6 HEX HEAD 4 29 D10082080 TUBE ASSEMBLY FUEL TANK TO FUEL FEED PUMP 1 30 D10009620 PIPE FUEL INJECTION PUMP LEAK OFF 1 31 D10015180 BOLT PIPE UNION FUEL SUPPLY SYSTEM 3 32 D10015190 WASHER 14.2x18 FLAT COPPER 6 36 D10025760 CAP MIDDLE PROTECTION 1 37 D10009840 CAP END PROTECTION 1 39 D10052570 VALVE FUEL OVER FLOW (MICO) 1 40 D10049720 VALVE FUEL OVERFLOW (MICO PART NO 1417413012) 2 41 D10082070 TUBE ASSEMBLY FIP OVERFLOW TO FUEL TANK 1 43 D10008850 CLAMP ASSEMBLY FUEL INJECTION PIPE 1 44 D10082010 CLAMP FIP THROTTLE SETTING 1 45 D10082020 SCREW FIP THROTTLE SETTING 1 21
E 8 AIR CLEANER DRY TYPE & INTAKE MANIFOLD 22
AIR CLEANER DRY TYPE & INTAKE MANIFOLD E8 ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D10118050 CLEANER ASSEMBLY PLASTIC ENGINE AIR DRY 1 1A D10148230 CLAMP DRY AIR CLEANER MOUNTING 1 NSS-1 1B D10159350 ELEMENT PRIMARY FILTER (DRY TYPE AIR CLEANER) 1 1C D10161230 ELEMENT SECONDARY FILTER (DRY TYPE AIR CLEANER) 1 2 D10015840 CLAMP HOSE WORM DRIVE 70 MM 4 3 D10038250 HOSE ENGINE AIR CLEANER PIPE TO INTAKE MANIFOLD 2 4 D10148240 PIPE ENGINE AIR CLEANER 1 5 D10148220 BRACKET DRY AIR CLEANER MOUNTING 1 6 D85500050 WASHER M8 FLAT 2 7 D86500030 WASHER M8 SPRING LOCK 2 8 D81500590 BOLT M8x1.25x20-6.6 HEX HEAD 3 9 D83500060 NUT M8x1.25-6 HEX 2 10 D10040790 MANIFOLD ENGINE AIR INTAKE 1 11 D10040800 GASKET ENGINE AIR INTAKE MANIFOLD 1 23
E 9 EXHAUST SYSTEM 24
EXHAUST SYSTEM E 9 ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D10036480 GASKET EXHAUST MANIFOLD 2 2 D10095990 MANIFOLD EXHAUST 1 3 D86500050 WASHER M10 SPRING LOCK 9 4 D10036490 STUD B M10x23.5-6.8 EXHAUST MANIFOLD 5 5 D83500090 NUT M10x1.50-8 HEX 5 25
E 10 DUAL FUEL FILTER 26
DUAL FUEL FILTER E 10 ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D10121510 SCREW FIXING 2 2 D10067530 WASHER C5NE9G546A 2 3 D10071950 PLATE FILTER COVER 1 Nss-21 4 D10071790 WASHER 4 5 D10071980 SCREW AIR VENTILLATION 4 6 D10071960 WASHER 2 Nss-22S 7 D10066450 FILTER FUEL PRIMARY WITH RING 1 Nss-22S 8 D10066460 FILTER FUEL SECONDARY WITH RING 1 Nss-22S 9 D10071940 HOUSING FILTER 2 12 D10015190 WASHER 14.2x18 FLAT COPPER 4 13 D10015180 BOLT PIPE UNION FUEL SUPPLY SYSTEM 2 14 D10030470 PIPE ASSEMBLY FUEL FILTER TO FIP 1 15 D10030010 PIPE ASSEMBLY FEED PUMP TO FUEL FILTER 1 16 D82500090 SCREW M12x1.75x25-6.6 HEX HEAD 2 17 D86500020 WASHER M12 SPRING LOCK 2 18 D10015140 FILTER ASSEMBLY FUEL (MICO PART NO 9450030120) 1 19S D10073870 KIT FUEL FILTER INSERTS PRIMARY AND SECONDARY (MICO) 1 Kit Con. of items 6,7,8 27
E 11 LUB OIL PUMP ASSEMBLY 28
LUB OIL PUMP ASSEMBLY E 11 ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 - PUMP BODY 1 Nss-29 2 D10103120 GEAR LUBE OIL PUMP DRIVING 1 Nss-29 3 D91000050 KEY 4x5 WOODRUFF 2 Nss-29 5 - SHAFT DRIVING 1 Nss-29 6 D90000370 RING RETAINING 1 Nss-29 7 D10055030 GEAR LUBE OIL PUMP 1 Nss-29 8 - PIN-GEAR DRIVEN 1 Nss-29 9 - COVER, PUMP 1 Nss-29 10 D87500090 PIN 5x30 DOWEL 2 Nss-29 11 D10029150 GEAR ENGINE LUBE OIL PUMP DRIVING 1 12 D10009800 WASHER TAB D 15x32x3.5 1 13 D83500100 NUT M14x1.50-6 HEX 1 14 D10009980 WASHER LUBE OIL PUMP SUCTION STRAINER LOCK 6 15 D82500070 SCREW M8x1.25x15-6.8 HEX HEAD 6 16 D10052660 PISTON LUBE OIL PUMP OUTLET VALVE 1 17 D10052780 SPRING VALVE 1 18 D10052790 TUBE LUBE OIL PUMP SPRING PRESSURE ADJUSTING 1 19 D88400040 PIN 3.2x25.0 COTTER 1 20 D10009790 GASKET LUBE OIL SUCTION PIPE 1 21 D10036340 PIPE ASSEMBLY LUBE OIL SUCTION 1 23 D10025770 SHIM ENGINE LUBE OIL PUMP 0.3MM 2 24 D10030570 WASHER TAB 11.0 TWIN HOLED 1 25 D81500470 BOLT M10x1.50x115 HEX HEAD 2 26 D10008820 WASHER 20.5 ALUMINIUM SEALING 2 27 D10008810 ADAPTER LUBE OIL PUMP 2 28 D10036580 PIPE ASSEMBLY LUBE OIL DELIVERY 1 29 D10036350 PUMP ASSEMBLY ENGINE LUBE OIL 1 29
E 12 OIL FILTER ASSEMBLY 30
OIL FILTER ASSEMBLY E 12 ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D10025950 GASKET LUBE OIL FILTER BODY 1 2 D10025960 BODY ENGINE LUBE OIL 1 3 D10025780 ADAPTER ENGINE LUBE OIL FILTER 1 4 D10162100 FILTER ASSEMBLY ENGINE LUBE OIL 1 7 D10072820 WASHER COPPER SEALING 2 8 D10082000 TUBE ASSEMBLY ENGINE LUBE OIL PRESSURE 1 11 D86500050 WASHER M10 SPRING LOCK 3 12 D82500060 SCREW M8x1.25x30-8.8 HEX HEAD 3 13 D10156320 PIPE ASSEMBLY OIL FILTER BODY (S312D) 1 P Type inj. 14 D10156330 PIPE ASSEMBLY FI PUMP (S312D) 1 P Type inj. 15 D10156180 ADAPTER 1 P Type inj. 16 D10160520 ADAPTER 1 P Type inj. 17 D10035700 SENSOR UNIT TEMPERATURE GAUGE 1 P Type inj. 18 D10045160 SCREW HOLLOW AVL 1 P Type inj. 31
E 13 THERMOSTAT 32
THERMOSTAT E 13 ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D10037450 HOUSING THERMOSTAT 1 2 D10037440 RING THERMOSTAT SEALING RUBBER 1 3 D10013770 THERMOSTAT ASSEMBLY ENGINE COOLING 1 4 D10037430 RING THERMOSTAT SEALING ALUMINIUM 1 5 D10037460 GASKET THERMOSTAT HOUSING 1 6 D10015700 CLAMP HOSE WORM DRIVE 50MM 2 7 D10029940 HOSE WATER PUMP TO THERMOSTAT HOUSING 1 8 D86500030 WASHER M8 SPRING LOCK 3 9 D81500430 BOLT M8x1.25x75-8.8 HEX HEAD 3 33
E 14 WATER PUMP 34
WATER PUMP E 14 ITEM PART NO. DESCRIPTION QTY REMARKS No. 01 - BODY WATER PUMP 1 Nss-23 02 D10055300 SEAL OIL 1 03 D10055220 SEAL WATER PUMP 1 04 D10055210 IMPELLER WATER PUMP 1 05 D10055510 BEARING BALL 6203Z 1 06 - DISTASNCE BUSH 1 Nss-23 07 D10055200 SHAFT WATER PUMP 1 08 D91000150 KEY WOODRUFF 1 09 D10052850 BEARING BALL WP-6303Z 1 10 - CIRCLIP 48w 1 Nss-23 11 D10055670 SEAL WATER PUMP 1 12 - SPACER 1 Nss-23 13 D10055110 PULLEY WATER PUMP 1 14 - WASHER PLAIN 1 Nss-23 15 D83500540 NUT M14x1.50 HEX NYLOCK 1 16 D10128920 FAN ASSEMBLY WATER COOLING DIA 406MM (PUSHER TYPE) 1 17 D85500050 WASHER M8 FLAT 4 18 D82500040 SCREW M8x1.25x20-6.8 HEX HEAD 4 19 D10025710 GASKET WATER PUMP 1 20 D86500030 WASHER M8 SPRING LOCK 5 21 D82500080 SCREW M8x1.25x25-8.8 HEX HEAD 5 22 D10055130 CUP GREASE 1 23 D10025790 PUMP ASSEMBLY WATER 1 35
E 15 ALTERNATOR & STARTER MOTOR 36
ALTERNATOR & STARTER MOTOR E 15 ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D10015270 BELT DRIVE WATER PUMP 1 2 D10036810 BRACKET ALTERNATOR MOUNTING 1 3 D10019250 ALTERNATOR ASSEMBLY 35 AMPERE 1 4 D10009880 STARTER MOTOR ASSEMBLY (6M14) 1 10 D83500060 NUT M8x1.25-6 HEX 3 11 D86500030 WASHER M8 SPRING LOCK 3 12 D10036800 LEVER ALTERNATOR ADJUSTING 1 14 D81500030 BOLT M8x1.25x35-6.6 HEX HEAD 1 15 D83500090 NUT M10x1.50-8 HEX 1 16 D86500050 WASHER M10 SPRING LOCK 4 17 D10010050 SCREW M10x1.50x95-8.8 HEX HEAD 1 18 D82500110 SCREW M10x1.50x25-6.8 HEX HEAD 3 20 D10009600 WASHER 8.5x22 FLAT PHOSPHATED 1 37
E 16 FLYWHEEL & FLYWHEEL HOUSING 38
FLYWHEEL & FLYWHEEL HOUSING E 16 ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D10025670 GASKET FLYWHEEL HOUSING 1 2 D10009830 DOWEL POSITION PLAIN 8x83 1 3 D10082060 HOUSING FLYWHEEL G30 1 4 D10033790 SEAL OIL CRANKSHAFT REAR (M/s FENNER PART NO 1711) 1 5 D10145930 FLYWHEEL ASSEMBLY G30 1 6 D10025680 WASHER LOCK 27x100 (FLYWHEEL) 1 8 D10009920 BOLT M12x1.25x36-10.9P HEX HEAD 6 10 D10051080 RING FLYWHEEL GEAR Z-126 1 11 D10007150 BOLT M12x1.75x45-10.9 HEX HEAD 2 12 D10008440 BOLT M12x1.75x36-10.9P HEX HEAD 12 13 D10025990 WASHER TAB HOUSING FLYWHEEL 10 14 D10007370 PLUG 1/4" TAPER 2 15 D10009890 GASKET STARTER MOTOR 1 16 D84500020 STUD B M10x26-6.8 ZINC PASSIVATED 3 17 D86500050 WASHER M10 SPRING LOCK 3 18 D83500090 NUT M10x1.50-8 HEX 3 19 D86500020 WASHER M12 SPRING LOCK 4 39
E 16A RADIATOR 40
RADIATOR E 16A ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D10159410 RADIATOR SUPPORT 1 2 D10014540 RUBBER PAD 300x40 1 3 D10091270 TANK ASSEMBLY COOLANT EXPANSION 1 4 D10053110 CAP ASSEMBLY RADIATOR PRESSURE 1 5 D10081480 RADIATOR AND SHROUD ASSEMBLY 1 6 D10015700 CLAMP HOSE WORM DRIVE 50MM 6 7 D10030030 HOSE RADIATOR UPPER 1 8 D10029960 HOSE ELBOW WATER PUMP TO RADIATOR 1 9 D10029970 PIPE WATER PUMP TO RADIATOR 1 10 D10008910 TAP ENGINE BLOCK WATER DRAIN 1 NSS-14 11 D10008900 WASHER 14.3x20 FLAT VULCANISED FIBRE 1 NSS-14 12 D10151210 HOSE RADIATOR TO WATER PUMP 1 13 D10015690 WASHER CUP RADIATOR MOUNTING 4 14 D10015680 PAD RADIATOR SUPPORT BOTTOM 4 15 D83500170 NUT M10x1.50 NYLOCK HEX 2 16 D10115050 BRACKET RADIATOR MOUNTING 1 41
E 16B ELECT. EQUIPMENT & WIRING HARNESS 42
ELECT. EQUIPMENT & WIRING HARNESS E-16B ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D10035700 SENSOR UNIT WATER TEMPERATURE GAUGE 1 2 D10034500 GAUGE ASSEMBLY WATER TEMPERATURE 1 3 D10088060 AMMETER ASSEMBLY 1 4 D10015470 CABLE ASSEMBLY TACHOMETER DRIVE 1 5 D10088040 GAUGE ASSEMBLY ENGINE LUBE OIL TEMPERATURE 1 6 D10015520 SWITCH ASSEMBLY - ENGINE START 1 7 D10015480 LAMP ASSEMBLY WARNING INDICATOR 1 8 D10015460 TACHOMETER ASSEMBLY 1 9 D10015440 GAUGE ASSEMBLY ENGINE OIL PRESSURE 1 10 D10087250 BOX INSTRUMENT PANEL G30 1 11 D10081990 HARNESS ASSEMBLY ELECTRICAL (G30) 1 43
NUMERCIAL INDEX PART NO. SHEET ITEM D10005120 E1 45 D10005130 E1 46 D10006560 E1 23 D10006570 E1 21 D10007150 E 16 11 D10007370 E 16 14 D10007700 E1 25 D10008440 E 16 12 D10008680 E 6 10 D10008810 E 11 27 D10008820 E 11 26 D10008850 E 7 43 D10008900 E 16A 11 D10008900 E1 22 D10008910 E 16A 10 D10009030 E2 39 D10009090 E1 26 D10009600 E 15 20 D10009600 E 7 23 D10009610 E 7 26 D10009620 E 7 30 D10009630 E 7 16 D10009790 E 11 20 D10009800 E 11 12 D10009830 E 16 2 D10009840 E 7 37 D10009880 E 15 4 D10009890 E 16 15 D10009900 E 5 25 D10009910 E 5 26 D10009920 E 16 8 D10009980 E 11 14 D10010010 E 5 1 D10010050 E 15 17 D10013770 E 13 3 D10014540 E 16A 2 D10015140 E 10 18 D10015180 E 10 13 D10015180 E 7 31 D10015190 E 10 12 D10015190 E 7 32 D10015270 E 15 1 D10015440 E-16B 9 D10015460 E-16B 8 D10015470 E-16B 4 D10015480 E-16B 7 D10015520 E-16B 6 D10015680 E 16A 14 D10015690 E 16A 13 D10015700 E 13 6 D10015700 E 16A 6 D10015840 E8 2 D10017510 E 7 3 D10017780 E 7 8A D10018180 E 7 8B D10019250 E 15 3 D10022010 E 5 20 D10022040 E2 21 D10023120 E 7 18 D10023170 E 6 4 D10024070 E2 50 D10024110 E4 8 D10025600 E1 2 D10025630 E 5 11 D10025640 E1 36 D10025650 E 5 7 D10025660 E 5 9 D10025670 E 16 1 Page No. 44 PART NO. SHEET ITEM PART NO. SHEET ITEM D10025680 E 16 6 D10025690 E 6 11 D10025710 E 14 19 D10025720 E2 6 D10025730 E2 7 D10025740 E4 5 D10025750 E 5 6 D10025760 E 7 36 D10025770 E 11 23 D10025780 E 12 3 D10025790 E 14 23 D10025900 E1 24 D10025910 E 5 10 D10025920 E 5 8 D10025930 E 6 18 D10025940 E 6 17 D10025950 E 12 1 D10025960 E 12 2 D10025990 E 16 13 D10029150 E 11 11 D10029240 E2 12 D10029250 E2 8 D10029260 E2 9 D10029270 E2 5a D10029280 E2 19 D10029290 E2 22 D10029340 E2 20 D10029940 E 13 7 D10029950 E1 34 D10029960 E 16A 8 D10029970 E 16A 9 D10029980 E 5 24 D10030010 E 10 15 D10030030 E 16A 7 D10030470 E 10 14 D10030570 E 11 24 D10033740 E 6 2 D10033780 E 5 18 D10033790 E 16 4 D10033870 E1 3 D10033880 E1 4 D10033890 E1 5 D10033900 E1 28 D10033910 E1 29 D10033930 E4 13 D10033940 E1 8d D10033950 E1 8c D10033960 E1 8b D10033970 E1 7b D10033980 E1 6b D10033990 E4 1 D10034500 E-16B 2 D10035700 E 12 17 D10035700 E-16B 1 D10036100 E1 8a D10036110 E1 7a D10036120 E1 6a D10036130 E1 27 D10036140 E1 1 D10036150 E3 9 D10036160 E3 13 D10036240 E1 18 D10036250 E1 19 D10036270 E1 20 D10036280 E1 14 D10036290 E 6 6 D10036300 E 6 7 D10036310 E 6 8 D10036320 E 6 9 D10036330 E 6 15 D10036340 E 11 21 D10036350 E 11 29 D10036360 E4 14 D10036380 E 6 3 D10036390 E2 35 D10036420 E2 47 D10036430 E2 43 D10036440 E1 15 D10036450 E2 28 D10036480 E 9 1 D10036490 E 9 4 D10036520 E2 2 D10036530 E2 1 D10036550 E2 3 D10036560 E4 17 D10036580 E 11 28 D10036590 E2 41 D10036630 E 5 28 D10036640 E 5 13 D10036650 E 5 12 D10036660 E2 45 D10036670 E2 25 D10036680 E2 33 D10036740 E 6 16 D10036770 E1 38 D10036780 E1 13 D10036800 E 15 12 D10036810 E 15 2 D10036830 E 5 29 D10036840 E1 39 D10036850 E4 15 D10036860 E4 12 D10036880 E3 8 D10036890 E3 11 D10036900 E3 10 D10036910 E3 12 D10037430 E 13 4 D10037440 E 13 2 D10037450 E 13 1 D10037460 E 13 5 D10038250 E8 3 D10038790 E4 2 D10038800 E4 3 D10038810 E4 7 D10038820 E4 9 D10038830 E4 4 D10038860 E2 36 D10038870 E2 38 D10040330 E1 17 D10040760 E3 4 D10040770 E3 5 D10040780 E3 6a D10040790 E8 10 D10040800 E8 11 D10040810 E3 7 D10040820 E 7 17 D10040830 E2 4 D10045160 E 12 18 D10047580 E 7 4 D10049720 E 7 40 D10050170 E1 49 D10050320 E2 5 D10051080 E 16 10 D10052570 E 7 39 D10052660 E 11 16 D10052780 E 11 17 Publication No. : EPC-29/JAN-2006
NUMERCIAL INDEX PART NO. SHEET ITEM D10052790 E 11 18 D10052850 E 14 9 D10053110 E 16A 4 D10055030 E 11 7 D10055110 E 14 13 D10055130 E 14 22 D10055200 E 14 7 D10055210 E 14 4 D10055220 E 14 3 D10055300 E 14 2 D10055510 E 14 5 D10055670 E 14 11 D10056280 E 7 2 D10066450 E 10 7 D10066460 E 10 8 D10067530 E 10 2 D10071770 E 7 1 D10071790 E 10 4 D10071940 E 10 9 D10071950 E 10 3 D10071960 E 10 6 D10071980 E 10 5 D10072350 E 7 8 D10072820 E 12 7 D10073590 E2 51S D10073690 E1 53 D10073850 E2 52S D10073870 E 10 19S D10074220 E3 16S D10074240 E3 15S D10074390 E3 14S D10074610 E1 52 D10075820 E1 51 D10075830 E1 51-a D10075840 E1 51-b D10075850 E1 51-c D10075860 E1 51-d D10076260 E1 50 D10079310 E2 44 D10079320 E2 40 D10079330 E2 34 D10081480 E 16A 5 D10081990 E-16B 11 D10082000 E 12 8 D10082010 E 7 44 D10082020 E 7 45 D10082060 E 16 3 D10082070 E 7 41 D10082080 E 7 29 D10087250 E-16B 10 D10088040 E-16B 5 D10088060 E-16B 3 D10091270 E 16A 3 D10095990 E 9 2 D10101130 E 6 5 D10103080 E4 16 D10103120 E 11 2 D10111310 E 7 15 D10115050 E 16A 16 D10118050 E8 1 D10121510 E 10 1 D10128920 E 14 16 D10138480 E3 2 D10138490 E3 3 D10139020 E 7 6 D10139370 E 7 10 D10139380 E 7 11 D10145930 E 16 5 Page No. 45 PART NO. SHEET ITEM PART NO. SHEET ITEM D10146230 E 7 9 D10148220 E8 5 D10148230 E8 1A D10148240 E8 4 D10151210 E 16A 12 D10156180 E 12 15 D10156320 E 12 13 D10156330 E 12 14 D10159350 E8 1B D10159410 E 16A 1 D10160520 E 12 16 D10161230 E8 1C D10162100 E 12 4 D81500030 E 15 14 D81500030 E 7 27 D81500030 E1 37 D81500060 E1 48 D81500070 E1 42 D81500110 E 5 23 D81500110 E 7 22 D81500120 E 5 30 D81500150 E 5 3 D81500430 E 13 9 D81500430 E 5 17 D81500460 E1 47 D81500470 E 11 25 D81500470 E1 43 D81500570 E2 10a D81500590 E8 8 D81501030 E 6 13 D81501090 E 5 15 D82500040 E 14 18 D82500060 E 12 12 D82500070 E 11 15 D82500070 E 5 27 D82500080 E 14 21 D82500090 E 10 16 D82500100 E 5 19 D82500110 E 15 18 D82500220 E 6 1 D82500250 E2 15 D83500040 E 7 20 D83500060 E 15 10 D83500060 E 5 5 D83500060 E1 41 D83500060 E8 9 D83500070 E 5 21 D83500080 E2 49 D83500090 E 15 15 D83500090 E 16 18 D83500090 E 9 5 D83500090 E2 13 D83500090 E2 18 D83500100 E 11 13 D83500110 E 7 24 D83500170 E 16A 15 D83500300 E2 24 D83500330 E2 26 D83500340 E1 16 D83500540 E 14 15 D84500020 E 16 16 D84500020 E2 10 D85500010 E1 44 D85500050 E 14 17 D85500050 E 5 14 D85500050 E1 40 D85500050 E2 14 D85500050 E8 6 D86500020 E 10 17 D86500020 E 16 19 D86500020 E 7 19 D86500020 E2 27 D86500030 E 13 8 D86500030 E 14 20 D86500030 E 15 11 D86500030 E 5 4 D86500030 E 6 14 D86500030 E 7 25 D86500030 E8 7 D86500040 E 5 2 D86500050 E 12 11 D86500050 E 15 16 D86500050 E 16 17 D86500050 E 9 3 D86500050 E2 11 D86500060 E1 35 D87500080 E1 12 D87500080 E4 6 D87500090 E 11 10 D87500090 E2 48 D87500120 E1 33 D88400040 E 11 19 D88400050 E4 10 D90000160 E2 30 D90000370 E 11 6 D90500100 E3 1 D91000020 E 6 12 D91000040 E4 11 D91000050 E 11 3 D91000140 E2 37 D91000150 E 14 8 D91000150 E 7 21 Publication No. : EPC-29/JAN-2006