ITEM PART NO. DESCRIPTION QTY QTY REMARKS No. G25 G30 1
CONTENTS SHEET DESCRIPTION PAGE NO. NO. E-1 CYLINDER BLOCK, LINER AND OIL SUMP 2 E-2 CYLINDER HEAD 6 E-3 PISTON AND CONNECTING ROD ASSY 10 E-4 CRANK SHAFT 12 E-5 TIMING GEAR COVER & SEALING 14 E-6 TIMING GEAR & CAM SHAFT 16 E-7 FUEL SUPPLY SYSTEM 18 E-8 AIR CLEANER DRY TYPE & INTAKE MANIFOLD 22 E-9 EXHAUST SYSTEM 24 E10 DUEL FUEL FILTER SYSTEM 26 E-11 LUB OIL PUMP ASSY 28 E-12 OIL FILTER ASSY 30 E-13 THERMOSTAT 32 E-14 WATER PUMP 34 E-15 ALTERNATOR & STARTER MOTOR 36 E-16 FLYWHEEL & FLYWHEEL HOUSING 38 E-16A RADIATOR 40 E-16B ELECT.EQUIPMENT & WIRING HARNESS 42 NUMERICAL INDEX 44
CYLINDER BLOCK LINER & SUMP E1 4
CYLINDER BLOCK LINER & SUMP E1 ITEM PART NO. DESCRIPTION QTY QTY REMARKS No. G25 G30 1 D10029170 LINER CYLINDER E3.273/E3.312 3 3 2 D10029200 SEAL O RING 3.80x108.50 (M/s FENNER PART NO 7882) 6 6 3 D10029210 BLOCK ASSEMBLY CYLINDER WITHOUT LINERS 1 1 4 D10008900 WASHER 14.3x20 FLAT VULCANISED FIBRE 1 1 5 D10006570 PLUG DRAIN M14x1.5x10 1 1 6 D10025900 INDICATOR ASSEMBLY ENGINE OIL 1 1 7 D10007700 SEAL O RING 2.62x7.59 2 2 8 D10009090 TUBE ENGINE OIL INDICATOR ASSEMBLY 1 1 9 D10009310 SHAFT VALVE TIMING IDLER GEAR 1 1 10 D10048960 SET CAMSHAFT BUSH E-340 STD 1 1 KIT 11 D10025610 BUSH CAMSHAFT FRONT 1 1 Nss-10 11A D10025620 BUSH CAMSHAFT 2-3-4 3 3 Nss-10 12 D87500120 PIN 10x60 DOWEL 2 2 13 D10029950 NUT M16x1.50-8 HEX FRONT AXLE SUPPORT 4 4 14 D86500060 WASHER M16 SPRING LOCK 6 6 15 D10025640 STUD FRONT AXLE SUPPORT M16x40.5-6.6P 4 4 16 D10073470 KIT ENGINE MAIN AND C/R BRG SET SIZE STD (E340) 1 1 KIT 16A D10075870 KIT ENGINE MAIN AND C/R BRG SET SIZE 010 OVER (E-440/450) 1 1 KIT 16B D10075880 KIT ENGINE MAIN AND C/R BRG SET SIZE 020 OVER (E-440/450) 1 1 KIT 16C D10075890 KIT ENGINE MAIN AND C/R BRG SET SIZE 030 OVER (E-440/450) 1 1 KIT 16D D10075900 KIT ENGINE MAIN AND C/R BRG SET SIZE 040 OVER (E-440/450) 1 1 KIT 17 D10025560 CAP CRANKSHAFT 1ST MAIN BEARING LOWER 1 1 Nss-3 18 D10025570 CAP CRANKSHAFT 2ND AND 3RD MAIN BEARING LOWER 2 2 Nss-3 19 D10025580 CAP CRANKSHAFT MAIN BEARING THRUST 1 1 Nss-3 20 D10025850 RING CRANKSHAFT THRUST LOWER 2 2 Nss-22 21 D10025840 RING, THRUST UPPER 2 2 Nss-22 22 D10050220 SET CRANKSHAFT THRUST RING SIZE STANDARD (E-340/345) 1 1 KIT 23 D81500060 BOLT M10x1.50x30-8.8 HEX HEAD 2 2 24 D86500050 WASHER M10 SPRING LOCK 3 3 25 D10025880 WASHER 12.5x24 FLAT COPPER 3 3 26 D10025870 PLUG M12x1.75x14-6.6 HEX HEAD 3 3 27 D10008890 PLUG 36.15MM WELCH 3 3 28 D87500080 PIN 13x34 DOWEL 2 2 29 D10025890 WASHER COPPER 18MM 2 2 30 D10025860 DOWEL 18x13 ENGINE BLOCK OIL GALLERY 2 2 31 D10029190 DOWEL SLEEVE 20x15 2 2 32 D10029180 BOLT M14x1.5x151.5-10.9 HEX HEAD 14 14 33 D10029110 GASKET ENGINE OIL SUMP 1 1 5
CYLINDER BLOCK LINER & SUMP E1 6
CYLINDER BLOCK LINER & SUMP E1 ITEM PART NO. DESCRIPTION QTY QTY REMARKS No. G25 G30 34 D10029120 SUMP ENGINE OIL 1 1 35 D86500050 WASHER M10 SPRING LOCK 12 12 36 D10010050 SCREW M10x1.50x95-8.8 HEX HEAD 2 2 37 D81500060 BOLT M10x1.50x30-8.8 HEX HEAD 2 2 38 D81500460 BOLT M10x1.50x75 HEX HEAD 6 6 39 D10005130 PLUG DRAIN M24x1.5x14 1 1 40 D10005120 WASHER M24 FLAT COPPER 1 1 41 D81500470 BOLT M10x1.50x115 HEX HEAD 2 2 42 D83500060 NUT M8x1.25-6 HEX 2 2 43 D85500050 WASHER M8 FLAT 2 2 44 D81500030 BOLT M8x1.25x35-6.6 HEX HEAD 2 2 45 D10025600 BOLT M16x2.00x115-10.9 HEX HEAD FLANGED 8 8 46 D10073890 KIT GASKETS FOR OVERHAULING WITH HEAD GASKET (E-440/450) 1 1 KIT* 47 D10073660 KIT GASKETS FOR OVERHAULING WITHOUT HEAD GASKET (E-340/440/450) 1 1 KIT,NI *- Consists of Item No. 2 & 47 of E1, 10 & 31 of E2 7
CYLINDER HEAD E2 8
CYLINDER HEAD E2 ITEM PART NO. DESCRIPTION QTY QTY REMARKS No. G25 G30 1 D10015860 CLAMP HOSE WORM DRIVE 35MM 2 2 2 D10030510 HOSE CYLINDER HEAD COVER TO MANIFOLD 1 1 3 D10008970 TUBE CYLINDER HEAD COVER TO BREATHER HOSE 1 1 4 D10010020 SEAL O RING 3.00x28.00 1 1 5 D10008940 CAP OIL FILLING CYLINDER HEAD COVER 1 1 6 D10008950 SEAL WASHER 28MM 3 3 7 D83500060 NUT M8x1.25-6 HEX 3 3 8 D10029360 COVER CYLINDER HEAD E3.273 1 1 9 D10029410 BAFFLE PLATE ASSEMBLY 1 1 10 D10029350 SEAL CYLINDER HEAD COVER E3.273 1 1 11 D82500140 SCREW M8x1.25x25-6.6P HEX HEAD 2 2 12 D86500030 WASHER M8 SPRING LOCK 2 2 13 D90000060 CIRCLIP A22x1.2 N 2 2 14 D10008830 WASHER ROCKER ARM SHAFT 12 12 15 D10029380 ARM ASSEMBLY ROCKER 6 6 16 D10009060 BUSH ROCKER ARM 6 6 17 D10029860 ARM ROCKER (FORGING) 6 6 NSS-15 18 D10029320 SCREW ROCKER ARM ADJUSTING E3.273 6 6 19 D83500080 NUT M10x1.00-8 HEX 6 6 20 D10029330 BRACKET ROCKER ARM SHAFT E3.273 3 3 21 D85500050 WASHER M8 FLAT 3 3 22 D10029300 BOLT ROCKER ARM BRACKET E3.273 3 3 23 D10029310 SPACER ROCKER ARM SHAFT E3.273 2 2 24 D10029390 SHAFT ASSEMBLY ROCKER ARM 1 1 25 D10029260 LOCK VALVE SPRING RETAINER 12 12 26 D10029250 RETAINER VALVE SPRING 6 6 27 D10025730 SPRING INLET AND EXHAUST VALVE INNER 6 6 28 D10025720 SPRING INLET AND EXHAUST VALVE OUTER 6 6 29 D10029240 SEAT VALVE SPRING LOWER 6 6 30 D10029400 HEAD ASSEMBLY CYLINDER E3.273 1 1 31 D10029370 GASKET CYLINDER HEAD E3.273 1 1 32 D10008600 PLATE HOOK ENGINE LIFTING 2 2 33 D82500110 SCREW M10x1.50x25-6.8 HEX HEAD 2 2 34 D10057480 GUIDE VALVE AVL 6 6 35 D10029270 SEAL VALVE STEM 9MM DIAMETER (M/s FENNER PART NO 7106) 6 6 36 D10029340 CLAMP FUEL INJECTOR NOZZLE HOLDER 3 3 P-TYPE INJ. 37 D10029280 STUD M10x45-8.8 NOZZLE HOLDER 3 3 P-TYPE INJ. 38 D10022040 WASHER 8.5x17 FUEL INJECTOR NOZZLE HOLDER 3 3 P-TYPE INJ. 39 D83500090 NUT M10x1.50-8 HEX 9 9 40 D86500050 WASHER M10 SPRING LOCK 6 6 41 D84500020 STUD B M10x26-6.8 ZINC PASSIVATED 6 6 42 D10008890 PLUG 36.15MM WELCH 6 6 Nss-30 43 D10074140 KIT ENGINE VALVES INLET AND EXHAUST (E-340/440/450) 1 1 44 D10029230 VALVE EXHAUST E3.273 3 3 Nss-43 45 D10029220 VALVE INTAKE E3.273 3 3 Nss-43 9
PISTON & CONNECTING ROD ASSY E3 10
PISTON & CONNECTING ROD ASSY E3 ITEM PART NO. DESCRIPTION QTY QTY REMARKS No. G25 G30 1 D10073250 KIT PISTON, PIN, CIRCLIP AND RINGS (ENGINE SET E3.312 SIDE DRAIN) 1 1 KIT 2 D10074660 KIT ENGINE RING SET (E-340/440/450) 1 1 3 D10029420 RING PISTON COMPRESSION UPPER 3 3 Nss-2 4 D10029430 RING PISTON COMPRESSION LOWER 3 3 Nss-2 5 D10029440 RING PISTON OIL CONTROL 3 3 Nss-2 6 D10030600 PISTON 105MM E3.312 3 3 Nss-1 7 D10029450 PIN PISTON E3.273 3 3 Nss-1 8 D90500090 CIRCLIP B34x1.5 N 6 6 9 D10030610 ROD ASSEMBLY CONNECTING E3.312 3 3 10 D10029890 BUSH CONNECTING ROD E3.273 SMALL END 3 3 Nss-13 11 D10029900 BOLT CONNECTING ROD E3.273 6 6 12 D10029460 BEARING CONNECTING ROD 6 6 Nss-E1-46 13 D10073520 KIT CONN. ROD SMALL END BUSHES E3.273 1 1 KIT 11
CRANK SHAFT E4 12
CRANK SHAFT E4 ITEM PART NO. DESCRIPTION QTY QTY REMARKS No. G25 G30 1 D10029480 BOLT M10x1.00x50-10.9P HEX HEAD CRANK PULLEY 1 1 2 D10029490 PULLEY ASSEMBLY ENGINE CRANK 1 1 3 D10029470 GEAR CRANKSHAFT Z-38 1 1 4 D10023040 GEAR CRANKSHAFT Z24 1 1 5 D91000130 KEY 5x7.5 WOODRUFF 1 1 6 D10030620 CRANKSHAFT E3.312 1 1 7 D10025740 SLINGER CRANKSHAFT OIL SEAL REAR 1 1 8 D87500080 PIN 13x34 DOWEL 1 1 13
TIMING GEAR COVER AND SEALINGS E 5 14
TIMING GEAR COVER AND SEALINGS E 5 ITEM PART NO. DESCRIPTION QTY QTY REMARKS No. G25 G30 1 D83500070 NUT M6x1.00-6 HEX 6 6 2 D10010010 STUD B M6x1x20-6.6P 6 6 3 D86500040 WASHER M6 SPRING LOCK 6 6 4 D10025750 COVER FIP GEAR INSPECTION 1 1 5 D10025650 GASKET FIP GEAR INSPECTION COVER 1 1 6 D81500150 BOLT M8x1.25x70-8.8P HEX HEAD 5 5 7 D10025920 COVER ENGINE VALVE TIMING GEAR 1 1 8 D10025660 GASKET VALVE TIMING GEAR COVER 1 1 9 D10025910 HOUSING ENGINE VALVE TIMING GEAR 1 1 10 D86500030 WASHER M8 SPRING LOCK 18 18 11 D83500060 NUT M8x1.25-6 HEX 6 6 12 D81500110 BOLT M8x1.25x20-8.8 HEX HEAD 4 4 13 D10029980 WASHER TAB D 8.5x22x3.5 4 4 14 D10025630 GASKET VALVE TIMING GEAR HOUSING 1 1 15 D82500100 SCREW M8x1.25x40-6.6 HEX HEAD 1 1 16 D81500120 BOLT M8x1.25x80-8.8 HEX HEAD 1 1 17 D81500020 BOLT M8x1.25x65-6.6 HEX HEAD 3 3 18 D10009910 GASKET TACHOMETER DRIVE 1 1 19 D10009900 TACHO DRIVE ASSEMBLY 1 1 20 D82500070 SCREW M8x1.25x15-6.8 HEX HEAD 2 2 21 D10009550 SEAL OIL CRANKSHAFT FRONT (M/s FENNER PART NO 7844) 1 1 22 D81500430 BOLT M8x1.25x75-8.8 HEX HEAD 5 5 23 D10022010 STUD B M8x1.25x35-8.8P 1 1 15
TIMING GEAR & CAM SHAFT E6 16
TIMING GEAR & CAM SHAFT E6 ITEM PART NO. DESCRIPTION QTY QTY REMARKS No. G25 G30 1 D81500150 BOLT M8x1.25x70-8.8P HEX HEAD 2 2 2 D10009650 PLATE VALVE TIMING IDLER GEAR SHAFT THRUST 1 1 3 D10023170 GEAR IDLER VALVE TIMING Z-48 1 1 4 D10051130 BUSH ENGINE VALVE TIMING IDLER GEAR 1 1 5 D10009230 BOLT M12x1.75x38 HEX HEAD CAMSHAFT 1 1 6 D10009240 PLATE CAMSHAFT THRUST 1 1 7 D10023020 GEAR CAMSHAFT Z48 1 1 8 D10025690 PLATE FLANGED CAMSHAFT THRUST 1 1 9 D81500110 BOLT M8x1.25x20-8.8 HEX HEAD 2 2 10 D86500030 WASHER M8 SPRING LOCK 2 2 11 D91000130 KEY 5x7.5 WOODRUFF 1 1 12 D10029510 CAMSHAFT E3.273 1 1 13 D10025940 TAPPET INTAKE AND EXHAUST VALVE 6 6 14 D10029520 ROD VALVE PUSH E3.273 6 6 17
FUEL SUPPLY SYSTEM E7 18
FUEL SUPPLY SYSTEM E7 ITEM PART NO. DESCRIPTION QTY QTY REMARKS No. G25 G30 1 D10018180 CLAMP SPRING WIRE HOSE # 7G 2 2 2 D10017780 HOSE FUEL INJECTOR LEAK OFF 1 1 3 D10114700 INJECTOR ASSEMBLY P-TYPE G30 3 3 P-TYPE INJ. 4 D10029560 PIPE ASSEMBLY FUEL INJECTOR OVER FLOW 1 1 5 D10017510 WASHER FIP LEAK OFF TUBE (TYPE 603) 6 6 6 D10047580 BOLT HEX HEAD PIPE UNION 3 3 7 D10030650 TUBE ASSEMBLY FUEL INJECTION 3RD CYLINDER E3.312 1 1 P-TYPE INJ. 8 D10030640 TUBE ASSEMBLY FUEL INJECTION 2ND CYLINDER E3.312 1 1 P-TYPE INJ. 9 D10030630 TUBE ASSEMBLY FUEL INJECTION 1ST CYLINDER E3.312 1 1 P-TYPE INJ. 10 D10008850 CLAMP ASSEMBLY FUEL INJECTION PIPE 1 1 10-1 D10029530 CLAMP ASSEMBLY FUEL INJECTION PIPE 1 1 10A D82500030 SCREW M5x0.80x10-6.6 HEX HEAD 1 1 11 D10029530 CLAMP ASSEMBLY FUEL INJECTION TUBE 1 1 12 D10029550 PAD FUEL INJECTION TUBE CLAMP 1 1 13 D10029540 PLATE FUEL INJECTION TUBE CLAMP 1 1 14 D10049720 VALVE FUEL OVERFLOW (MICO PART NO 1417413012) 1 1 Nss-18 15 D10082070 TUBE ASSEMBLY FIP OVERFLOW TO FUEL TANK 1 1 16 D10082080 TUBE ASSEMBLY FUEL TANK TO FUEL FEED PUMP 1 1 17 D10009840 CAP END PROTECTION 1 1 18 D10122850 PUMP ASSY FUEL INJECTION G25 (MICO PART NO F002AOZ463) 1-18 D10084640 PUMP ASSY FUEL INJECTION G30 (MICO PART NO F002AOZ348) - 1 19 D10121290 KEY WOODRUFF 1 1 Nss-18 20 D10009630 GASKET FUEL INJECTION PUMP 1 1 21 D10040820 HUB FIP CONE 1 1 22 D10023120 GEAR FUEL INJECTION PUMP Z-48 1 1 23 D10009600 WASHER 8.5x22 FLAT PHOSPHATED 7 7 24 D81500110 BOLT M8x1.25x20-8.8 HEX HEAD 3 3 25 D83500040 NUT M12x1.75-6 HEX 1 1 Nss-18 26 D86500020 WASHER M12 SPRING LOCK 1 1 Nss-18 27 D81500030 BOLT M8x1.25x35-6.6 HEX HEAD 4 4 28 D85500050 WASHER M8 FLAT 4 4 29 D10015190 WASHER 14.2x18 FLAT COPPER 16 16 30 D10009620 PIPE FUEL INJECTION PUMP LEAK OFF 1 1 31 D10015180 BOLT PIPE UNION FUEL SUPPLY SYSTEM 8 8 32 D86500050 WASHER M10 SPRING LOCK 4 4 33 D83500060 NUT M8x1.25-6 HEX 4 4 34 D10082010 CLAMP FIP THROTTLE SETTING 1 1 35 D10082020 SCREW FIP THROTTLE SETTING 1 1 19
AIR CLEANER DRY TYPE & INTAKE MANIFOLD E8 20
AIR CLEANER DRY TYPE & INTAKE MANIFOLD E8 ITEM PART NO. DESCRIPTION QTY QTY REMARKS No. G25 G30 1 D10118050 CLEANER ASSEMBLY PLASTIC ENGINE AIR DRY 1 1 1A D10148230 CLAMP DRY AIR CLEANER MOUNTING 1 1 NSS-1 1B D10159350 ELEMENT PRIMARY FILTER (DRY TYPE AIR CLEANER) 1 1 1C D10161230 ELEMENT SECONDARY FILTER (DRY TYPE AIR CLEANER) 1 1 2 D10015840 CLAMP HOSE WORM DRIVE 70 MM 4 4 3 D10038250 HOSE ENGINE AIR CLEANER PIPE TO INTAKE MANIFOLD 2 2 4 D10148240 PIPE ENGINE AIR CLEANER 1 1 5 D10151190 BRACKET DRY AIR CLEANER MTG. 1 1 6 D85500050 WASHER M8 FLAT 2 2 7 D86500030 WASHER M8 SPRING LOCK 2 2 8 D81500590 BOLT M8x1.25x20-6.6 HEX HEAD 3 3 9 D83500060 NUT M8x1.25-6 HEX 2 2 10 D10029580 MANIFOLD ASSEMBLY ENGINE AIR INTAKE 1 1 11 D10029570 GASKET ENGINE AIR INTAKE MANIFOLD 3 3 21
EXHAUST SYSTEM E9 22
EXHAUST SYSTEM E9 ITEM PART NO. DESCRIPTION QTY QTY REMARKS No. G25 G30 1 D10016120 GASKET MUFFLER INLET 1 1 2 D10029140 ELBOW EXHAUST MANIFOLD 1 1 3 D10010060 GASKET EXHAUST ELBOW 1 1 4 D10029600 MANIFOLD EXHAUST 1 1 5 D10029590 GASKET EXHAUST MANIFOLD 3 3 6 D84500020 STUD B M10x26-6.8 ZINC PASSIVATED 3 3 7 D86500050 WASHER M10 SPRING LOCK 9 9 8 D83500090 NUT M10x1.50-8 HEX 9 9 9 D84500020 STUD B M10x26-6.8 ZINC PASSIVATED 6 6 23
DUEL FUEL FILTER SYSTEM E10 24
DUEL FUEL FILTER SYSTEM E10 ITEM PART NO. DESCRIPTION QTY QTY REMARKS No. G25 G30 1 D10121510 SCREW FIXING 2 2 Nss-18 2 D10067530 WASHER C5NE9G546A 2 2 Nss-18 3 D10071950 PLATE FILTER COVER 1 1 Nss-18 4 D10121500 WASHER 2 2 Nss-18 5 D10121490 SCREW AIR VENT 2 2 Nss-18 6 D10071960 WASHER 2 2 Nss-18 7 D10052450 FILTER ASSEMBLY FUEL PRIMARY WITH SEALING RING 1 1 Nss-19 8 D10052460 FILTER ASSEMBLY FUEL SECONDARY WITH SEALING RING 1 1 Nss-19 9 D10121480 FILTER HOUSING 2 2 Nss-18 10 D10121500 WASHER 2 2 Nss-18 11 D10121570 SCREW SLUDGE 2 2 Nss-18 12 D10015190 WASHER 14.2x18 FLAT COPPER 4 4 13 D10015180 BOLT PIPE UNION FUEL SUPPLY SYSTEM 2 2 14 D10030470 PIPE ASSEMBLY FUEL FILTER TO FIP 1 1 15 D10030010 PIPE ASSEMBLY FEED PUMP TO FUEL FILTER 1 1 16 D82500090 SCREW M12x1.75x25-6.6 HEX HEAD 2 2 17 D86500020 WASHER M12 SPRING LOCK 2 2 18 D10015140 FILTER ASSEMBLY FUEL (MICO PART NO 9450030120) 1 1 19 D10073870 KIT FUEL FILTER INSERTS PRIMARY AND SECONDARY (MICO) 1 1 25
LUBE OIL PUMP ASSEMBLY E11 26
LUBE OIL PUMP ASSEMBLY E11 ITEM PART NO. DESCRIPTION QTY QTY REMARKS No. G25 G30 1 D10025960 BODY ENGINE LUBE OIL 1 1 Nss-29 2 D10103120 GEAR LUBE OIL PUMP DRIVING 1 1 Nss-29 3 D91000050 KEY 4x5 WOODRUFF 2 2 Nss-29 5 - SHAFT, DRIVING 1 1 Nss-29 6 D90000370 RING RETAINING 1 1 Nss-29 7 D10055030 GEAR LUBE OIL PUMP 1 1 Nss-29 8 - SHAFT, DRIVEN GEAR 1 1 Nss-29 9 - COVER, PUMP 1 1 Nss-29 10 D87500090 PIN 5x30 DOWEL 2 2 Nss-29 11 D10029150 GEAR ENGINE LUBE OIL PUMP DRIVING 1 1 12 D10009800 WASHER TAB D 15x32x3.5 1 1 13 D83500100 NUT M14x1.50-6 HEX 1 1 14 D10009980 WASHER LUBE OIL PUMP SUCTION STRAINER LOCK 6 6 15 D82500070 SCREW M8x1.25x15-6.8 HEX HEAD 6 6 16 D10052660 PISTON LUBE OIL PUMP OUTLET VALVE 1 1 Nss-29 17 D10052780 SPRING VALVE 1 1 Nss-29 18 D10052790 TUBE LUBE OIL PUMP SPRING PRESSURE ADJUSTING 1 1 Nss-29 19 D88400040 PIN 3.2x25.0 COTTER 1 1 Nss-29 20 D10009790 GASKET LUBE OIL SUCTION PIPE 1 1 21 D10029610 PIPE ASSEMBLY LUBE OIL SUCTION 1 1 22 D10025770 SHIM ENGINE LUBE OIL PUMP 0.3MM 2 2 24 D10030570 WASHER TAB 11.0 TWIN HOLED 1 1 25 D81500470 BOLT M10x1.50x115 HEX HEAD 2 2 26 D10008820 WASHER 20.5 ALUMINIUM SEALING 2 2 27 D10008810 ADAPTER LUBE OIL PUMP 2 2 28 D10029620 PIPE ASSEMBLY LUBE OIL DELIVERY 1 1 29 D10029160 PUMP ASSEMBLY ENGINE LUBE OIL 1 1 27
OIL FILTER ASSEMBLY E12 28
OIL FILTER ASSEMBLY E12 ITEM PART NO. DESCRIPTION QTY QTY REMARKS No. G25 G30 1 D10025950 GASKET LUBE OIL FILTER BODY 1 1 2 D10025960 BODY ENGINE LUBE OIL 1 1 3 D10025780 ADAPTER ENGINE LUBE OIL FILTER 1 1 4 D10017600 FILTER ASSEMBLY ENGINE LUBE OIL 1 1 7 D10007280 WASHER COPPER SEALING 3 3 8 D10082000 PIPE ASSEMBLY LUBE OIL DELIVERY 1 1 11 D86500050 WASHER M10 SPRING LOCK 3 3 12 D82500110 SCREW M10x1.50x25-6.8 HEX HEAD 3 3 13 D10160520 ADAPTER OIL TEMPERATURE 1 1 14 D10035700 SENSOR UNIT TEMPERATURE GAUGE 1 1 29
THERMOSTAT E13 30
THERMOSTAT E13 ITEM PART NO. DESCRIPTION QTY QTY REMARKS No. G25 G30 1 D10030520 HOUSING THERMOSTAT 1 1 2 D10013760 RING THERMOSTAT SEALING 1 1 3 D10013770 THERMOSTAT ASSEMBLY ENGINE COOLING 1 1 4 D10030540 RING THERMOSTAT SEALING 1 1 5 D10030550 GASKET THERMOSTAT HOUSING 1 1 6 D10030530 WASHER SEALING 8.2x11.9 COPPER 1 1 7 D81500020 BOLT M8x1.25x65-6.6 HEX HEAD 3 3 8 D86500030 WASHER M8 SPRING LOCK 3 3 9 D10015700 CLAMP HOSE WORM DRIVE 50MM 2 2 10 D10029940 HOSE WATER PUMP TO THERMOSTAT HOUSING 1 1 31
WATER PUMP E14 32
WATER PUMP E14 ITEM PART NO. DESCRIPTION QTY QTY REMARKS No. G25 G30 1 - BODY, WATER PUMP (M/C) 1 1 Nss-23 2 D10055300 SEAL OIL 1 1 Nss-23 3 D10055220 SEAL WATER PUMP 1 1 Nss-23 4 D10055210 IMPELLER WATER PUMP 1 1 Nss-23 5 D10055510 BEARING BALL 6203Z 1 1 Nss-23 6 - DISTANCE BUSH 1 1 Nss-23 7 D10055200 SHAFT WATER PUMP 1 1 Nss-23 8 D91000150 KEY WOODRUFF 1 1 Nss-23 9 D10052850 BEARING BALL WP-6303Z 1 1 Nss-23 10 - CIRCLIP, 48W 1 1 Nss-23 11 D10055670 SEAL WATER PUMP 1 1 Nss-23 12 - SPACER, WATER PUMP 1 1 Nss-23 13 D10055110 PULLEY WATER PUMP 1 1 Nss-23 14 - WASHER, PLAIN 1 1 Nss-23 15 D83500100 NUT, NYLOCK M14 x 1.5 1 1 Nss-23 16 D10128920 FAN ASSEMBLY WATER COOLING DIA 406mm (PUSHER TYPE) 1 1 17 D85500050 WASHER M8 FLAT 4 4 18 D82500140 SCREW M8x1.25x25-6.6P HEX HEAD 4 4 19 D10025710 GASKET WATER PUMP 1 1 20 D86500030 WASHER M8 SPRING LOCK 5 5 21 D82500080 SCREW M8x1.25x25-8.8 HEX HEAD 5 5 22 D10099070 PUMP ASSEMBLY WATER 1 1 33
ALTERNATOR & STARTER MOTOR E15 34
ALTERNATOR & STARTER MOTOR E15 ITEM PART NO. DESCRIPTION QTY QTY REMARKS No. G25 G30 1 D10015270 BELT DRIVE WATER PUMP 1 1 2 D10009200 BOLT ALTERNATOR ADJUSTING 1 1 3 D85500050 WASHER M8 FLAT 1 1 4 D10025800 LEVER ALTERNATOR ADJUSTING 1 1 4a D82500080 SCREW M8x1.25x25-8.8 HEX HEAD 1 1 4b D86500030 WASHER M8 SPRING LOCK 1 1 5 D10019250 ALTERNATOR ASSEMBLY 35 AMPERE 1 1 6 D86500050 WASHER M10 SPRING LOCK 1 1 7 D83500090 NUT M10x1.50-8 HEX 1 1 8 D81501240 BOLT M10x1.50x85-8.8 HEX HEAD 1 1 11 D10025810 BRACKET ALTERNATOR MOUNTING 1 1 13 D86500050 WASHER M10 SPRING LOCK 4 4 14 D83500090 NUT M10x1.50-8 HEX 1 1 15 D82500110 SCREW M10x1.50x25-6.8 HEX HEAD 3 3 16 D10009880 STARTER MOTOR ASSEMBLY (6M14) 1 1 18 D82500030 SCREW M5x0.80x10-6.6 HEX HEAD 1 1 35
FLYWHEEL & FLYWHEEL HOUSING E16 36
FLYWHEEL & FLYWHEEL HOUSING E16 ITEM PART NO. DESCRIPTION QTY QTY REMARKS No. G25 G30 1 D10145930 FLYWHEEL ASSEMBLY G30 1 1 2 D10051080 RING FLYWHEEL GEAR Z-126 1 1 Nss-1 3 D10025680 WASHER LOCK 27x100 (FLYWHEEL) 1 1 4 D10009920 BOLT M12x1.25x36-10.9P HEX HEAD 6 6 5 D10009120 SEAL OIL CRANKSHAFT REAR (M/s FENNER PART NO 7845) 1 1 6 D10082060 HOUSING FLYWHEEL G30 1 1 7 D10009830 DOWEL POSITION PLAIN 8x83 1 1 8 D10025670 GASKET FLYWHEEL HOUSING 1 1 9 D10008440 BOLT M12x1.75x36-10.9P HEX HEAD 12 12 10 D86500020 WASHER M12 SPRING LOCK 4 4 11 D83500090 NUT M10x1.50-8 HEX 3 3 12 D86500050 WASHER M10 SPRING LOCK 3 3 13 D84500020 STUD B M10x26-6.8 ZINC PASSIVATED 3 3 14 D10009890 GASKET STARTER MOTOR 1 1 15 D10007370 PLUG 1/4" TAPER 2 2 16 D10025990 WASHER TAB HOUSING FLYWHEEL 10 10 17 D10007150 BOLT M12x1.75x45-10.9 HEX HEAD 2 2 37
RADIATOR E16A 38
RADIATOR E16A ITEM PART NO. DESCRIPTION QTY QTY REMARKS No. G25 G30 1 D10091270 TANK ASSEMBLY COOLANT EXPANSION 1 1 Assy 2 D10160510 RADIATOR AND SHROUD ASSEMBLY 1 1 ASSY 3 D10053110 CAP ASSEMBLY RADIATOR PRESSURE 1 1 4 D10165160 SUPPORT ASSY. RADIATOR 1 1 5 D10015700 CLAMP HOSE WORM DRIVE 50MM 6 6 6 D10151230 HOSE RADIATOR UPPER 1 1 7 D10030030 HOSE RADIATOR LOWER 1 1 8 D10161220 PIPE WATER PUMP TO RADIATOR 1 1 9 D10151210 HOSE RADIATOE LOWER 1 1 10 D10015690 WASHER CUP RADIATOR MOUNTING 4 4 11 D10015680 PAD RADIATOR SUPPORT BOTTOM 4 4 12 D83500170 NUT M10x1.50 NYLOCK HEX 2 2 13 D10159400 BRACKET RADIATOR MOUNTING 1 1 39
ELECT. EQUIPMENT & WIRING HARNESS E-16B 40
ELECT. EQUIPMENT & WIRING HARNESS E-16B ITEM PART NO. DESCRIPTION QTY QTY REMARKS No. G25 G30 1 D10035700 SENSOR UNIT WATER TEMPERATURE GAUGE 1 1 2 D10034500 GAUGE ASSEMBLY WATER TEMPERATURE 1 1 3 D10088060 AMMETER ASSEMBLY 1 1 4 D10015470 CABLE ASSEMBLY TACHOMETER DRIVE 1 1 5 D10088040 GAUGE ASSEMBLY ENGINE LUBE OIL TEMPERATURE 1 1 6 D10015520 SWITCH ASSEMBLY ENGINE START - 1 7 D10015480 LAMP ASSEMBLY WARNING INDICATOR 1 1 8 D10015460 TACHOMETER ASSEMBLY 1 1 9 D10015440 GAUGE ASSEMBLY ENGINE OIL PRESSURE 1 1 10 D10087250 BOX INSTRUMENT PANEL G30 1 1 11 D10081990 HARNESS ASSEMBLY ELECTRICAL (G30) 1 1 41
NUMERCIAL INDEX PART NO. SHEET ITEM D10005120 E1 40 D10005130 E1 39 D10006570 E1 5 D10007150 E16 17 D10007280 E12 7 D10007370 E16 15 D10007700 E1 7 D10008440 E16 9 D10008600 E2 32 D10008810 E11 27 D10008820 E11 26 D10008830 E2 14 D10008850 E7 10 D10008890 E1 27 D10008890 E2 42 D10008900 E1 4 D10008940 E2 5 D10008950 E2 6 D10008970 E2 3 D10009060 E2 16 D10009090 E1 8 D10009120 E16 5 D10009200 E15 2 D10009230 E6 5 D10009240 E6 6 D10009310 E1 9 D10009550 E 5 21 D10009600 E7 23 D10009620 E7 30 D10009630 E7 20 D10009650 E6 2 D10009790 E11 20 D10009800 E11 12 D10009830 E16 7 D10009840 E7 17 D10009880 E15 16 D10009890 E16 14 D10009900 E 5 19 D10009910 E 5 18 D10009920 E16 4 D10009980 E11 14 D10010010 E 5 2 D10010020 E2 4 D10010050 E1 36 D10010060 E9 6 D10013760 E13 2 D10013770 E13 3 D10015140 E10 18 D10015180 E10 13 D10015180 E7 31 D10015190 E10 12 D10015190 E7 29 D10015270 E15 1 D10015440 E-16B 9 D10015460 E-16B 8 D10015470 E-16B 4 D10015480 E-16B 7 D10015520 E-16B 6 D10015680 E16A 11 D10015690 E16A 10 D10015700 E13 9 D10015700 E16A 5 D10015840 E8 2 D10015860 E2 1 D10016120 E9 9 PART NO. SHEET ITEM PART NO. SHEET ITEM D10017510 E7 5 D10017780 E7 2 D10017600 E12 4 D10018180 E7 1 D10019250 E15 5 D10022010 E 5 23 D10022040 E2 38 D10023020 E6 7 D10023040 E4 4 D10023120 E7 22 D10023170 E6 3 D10025560 E1 17 D10025570 E1 18 D10025580 E1 19 D10025600 E1 45 D10025610 E1 11 D10025620 E1 11A D10025630 E 5 14 D10025640 E1 15 D10025650 E 5 5 D10025660 E 5 8 D10025670 E16 8 D10025680 E16 3 D10025690 E6 8 D10025710 E14 19 D10025720 E2 28 D10025730 E2 27 D10025740 E4 7 D10025750 E 5 4 D10025770 E11 22 D10025780 E12 3 D10025800 E15 4 D10025810 E15 11 D10025840 E1 21 D10025850 E1 20 D10025860 E1 30 D10025870 E1 26 D10025880 E1 25 D10025890 E1 29 D10025900 E1 6 D10025910 E 5 9 D10025920 E 5 7 D10025940 E6 13 D10025950 E12 1 D10025960 E11 1 D10025960 E12 2 D10025990 E16 16 D10029110 E1 33 D10029120 E1 34 D10029140 E9 7 D10029150 E11 11 D10029160 E11 29 D10029170 E1 1 D10029180 E1 32 D10029190 E1 31 D10029200 E1 2 D10029210 E1 3 D10029220 E2 45 D10029230 E2 44 D10029240 E2 29 D10029250 E2 26 D10029260 E2 25 D10029270 E2 35 D10029280 E2 37 D10029300 E2 22 D10029310 E2 23 D10029320 E2 18 D10029330 E2 20 D10029340 E2 36 D10029350 E2 10 D10029360 E2 8 D10029370 E2 31 D10029380 E2 15 D10029390 E2 24 D10029400 E2 30 D10029410 E2 9 D10029420 E3 3 D10029430 E3 4 D10029440 E3 5 D10029450 E3 7 D10029460 E3 12 D10029470 E4 3 D10029480 E4 1 D10029490 E4 2 D10029510 E6 12 D10029520 E6 14 D10029530 E7 11 D10029530 E7 10-1 D10029540 E7 13 D10029550 E7 12 D10029560 E7 4 D10029570 E8 11 D10029580 E8 10 D10029590 E9 1 D10029600 E9 2 D10029610 E11 21 D10029620 E11 28 D10029860 E2 17 D10029890 E3 10 D10029900 E3 11 D10029940 E13 10 D10029950 E1 13 D10029980 E 5 13 D10030010 E10 15 D10030030 E16A 7 D10030470 E10 14 D10030510 E2 2 D10030520 E13 1 D10030530 E13 6 D10030540 E13 4 D10030550 E13 5 D10030570 E11 24 D10030600 E3 6 D10030610 E3 9 D10030620 E4 6 D10030630 E7 9 D10030640 E7 8 D10030650 E7 7 D10034500 E-16B 2 D10035700 E12 14 D10035700 E-16B 1 D10038250 E8 3 D10160510 E16A 2 D10040820 E7 21 D10047580 E7 6 D10048960 E1 10 D10049720 E7 14 D10050220 E1 22 D10051080 E16 2 D10051130 E6 4 Page No. 42
NUMERCIAL INDEX PART NO. SHEET ITEM D10052450 E10 7 D10052460 E10 8 D10052660 E11 16 D10052780 E11 17 D10052790 E11 18 D10052850 E14 9 D10053110 E16A 3 D10055030 E11 7 D10055110 E14 13 D10055200 E14 7 D10055210 E14 4 D10055220 E14 3 D10055300 E14 2 D10055510 E14 5 D10055670 E14 11 D10057480 E2 34 D10067530 E10 2 D10071950 E10 3 D10071960 E10 6 D10073250 E3 1 D10073470 E1 16 D10073520 E3 13 D10073660 E1 47 D10073870 E10 19 D10073890 E1 46 D10074140 E2 43 D10074660 E3 2 D10075870 E1 16A D10075880 E1 16B D10075890 E1 16C D10075900 E1 16D D10081990 E-16B 11 D10082000 E12 8 D10082010 E7 34 D10082020 E7 35 D10082060 E16 6 D10082070 E7 15 D10082080 E7 16 D10084640 E7 18 D10087250 E-16B 10 D10088040 E-16B 5 D10088060 E-16B 3 D10091270 E16A 1 D10099070 E14 22 D10103120 E11 2 D10114700 E7 3 D10118050 E8 1 D10121290 E7 19 D10121480 E10 9 D10121490 E10 5 D10121500 E10 4 D10121500 E10 10 D10121510 E10 1 D10121570 E10 11 D10122850 E7 18 D10128920 E14 16 D10145930 E16 1 D10148230 E8 1A D10148240 E8 4 D10151190 E8 5 D10151210 E16A 9 D10151230 E16A 6 D10159350 E8 1B D10159400 E16A 13 D10160520 E12 13 PART NO. SHEET ITEM PART NO. SHEET ITEM D10161220 E16A 8 D10161230 E8 1C D10165160 E16A 4 D81500020 E 5 17 D81500020 E13 7 D81500030 E1 44 D81500030 E7 27 D81500060 E1 23 D81500060 E1 37 D81500110 E 5 12 D81500110 E6 9 D81500110 E7 24 D81500120 E 5 16 D81500150 E 5 6 D81500150 E6 1 D81500430 E 5 22 D81500460 E1 38 D81500470 E1 41 D81500470 E11 25 D81500590 E8 8 D81501240 E15 8 D82500030 E15 18 D82500030 E7 10A D82500070 E 5 20 D82500070 E11 15 D82500080 E14 21 D82500080 E15 4a D82500090 E10 16 D82500100 E 5 15 D82500110 E12 12 D82500110 E15 15 D82500110 E2 33 D82500140 E14 18 D82500140 E2 11 D83500040 E7 25 D83500060 E 5 11 D83500060 E1 42 D83500060 E2 7 D83500060 E7 33 D83500060 E8 9 D83500070 E 5 1 D83500080 E2 19 D83500090 E15 7 D83500090 E15 14 D83500090 E16 11 D83500090 E2 39 D83500090 E9 5 D83500100 E11 13 D83500100 E14 15 D83500170 E16A 12 D84500020 E16 13 D84500020 E2 41 D84500020 E9 4 D84500020 E9 8 D85500050 E1 43 D85500050 E14 17 D85500050 E15 3 D85500050 E2 21 D85500050 E7 28 D85500050 E8 6 D86500020 E10 17 D86500020 E16 10 D86500020 E7 26 D86500030 E 5 10 D86500030 E13 8 D86500030 E14 20 D86500030 E15 4b D86500030 E2 12 D86500030 E6 10 D86500030 E8 7 D86500040 E 5 3 D86500050 E1 24 D86500050 E1 35 D86500050 E12 11 D86500050 E15 6 D86500050 E15 13 D86500050 E16 12 D86500050 E2 40 D86500050 E7 32 D86500050 E9 3 D86500060 E1 14 D87500080 E1 28 D87500080 E4 8 D87500090 E11 10 D87500120 E1 12 D88400040 E11 19 D90000060 E2 13 D90000370 E11 6 D90500090 E3 8 D91000050 E11 3 D91000130 E4 5 D91000130 E6 11 D91000150 E14 8 Page No. 43
NUMERCIAL INDEX PART NO. SHEET ITEM PART NO. SHEET ITEM PART NO. SHEET ITEM Page No. 44