SS-1N/IR Express Lavatory System shown with optional acrylic trap cover SS-1N (bowl only) SS-1N/IR SS-1N/BIR3 SS-1N/TT Express Lavatory System SS-Series Patent Pending ADA CO MPLIANT SS-1N/TT Express Lavatory System shown with optional stainless steel trap cover and soap dispenser model 6315 Table of Contents Supplies Required for....................2 Assembly of Components........................3 4 Dimensions....................................5-6 Rough-Ins.....................................7 9 Mounting Bowl to Wall........................10 11 Electronic Valve Adaptive Infrared Activation.................... 12 Battery Infrared Activation...................13 14 TouchTime Activation.........................15 Water Heater..........................16 Drain................................17 Cleaning and Maintenance.........................18 Adaptive Infrared Repair Parts.....................19 Battery Infrared Repair Parts.......................20 TouchTime Repair Parts.........................21 VAC Solenoid Valve Troubleshooting................22 VAC Solenoid Valve Repair Parts...................23 BIR3 Solenoid Valve Troubleshooting...............24 BIR3 Solenoid Valve Repair Parts...................25 Vernatherm Valve Maintenances....................26 Vernatherm Valve Repair Parts.....................27 215-1600 Rev. C; ECN 07-814 2007 Bradley Corporation Page 1 of 27 12/11/07 P.O. Box 309, Menomonee Falls, WI 53052-0309 Phone: 1-800-BRADLEY Fax: (262) 251-5817 http:\\www.bradleycorp.com
SS-1N, SS-1N/IR, SS-1N/BIR3, SS-1N/TT Supplies Required for 1/2" NPT hot and cold supply piping 1-1/2" NPT drain piping 110 volt GFCI protected electrical outlet for 110/24 VAC plug-in transformer (SS-1N/IR and SS-1N/TT only) Six 1/4" wall anchors (used with optional surface-mounted bracket only) or in-wall carrier by others such as Josam model 17100-202 or equivalent 6-volt lithium battery (SS-1N/BIR3 only) Two #10 x 1-1/2" long screws and anchors (SS-1N/BIR3 with surface-mounted bracket only) OPTIONAL FOR ACRYLIC TRAP COVER: (3) #10 wall anchors and fasteners suitable for wall construction OPTIONAL FOR STAINLESS STEEL TRAP COVER: (4) #10 wall anchors and fasteners suitable for wall construction OPTIONAL: 240/208-volt or 277-volt electrical hook-up for electric tankless water heater IMPORTANT! Read this entire installation manual to ensure proper installation. When finished with the installation, file this manual with the owner or maintenance department. THIS SIDE UP Packing List Separate parts from packaging and make sure all parts are accounted for before discarding any packaging material. If any parts are missing, do not begin installation until you obtain the missing parts. Make sure that all water supply lines have been flushed and then completely turned off before beginning installation. Debris in supply lines can cause valves to malfunction. Turn OFF electrical power to the electrical outlets, then unplug all electrical units prior to installation. Electrical power MUST remain off until unit and optional water heater have been plumbed. Hardware supplied by installer must be appropriate for wall construction. Wall anchors used must have a minimum pull-out rating of 1,000 lbs. Product warranties may be found under "Product Information" on our web site at www.bradleycorp.com. 2 12/11/07 Bradley Corporation 215-1600 Rev. C; ECN 07-814
SS-1N, SS-1N/IR, SS-1N/BIR3, SS-1N/TT Assembly of Components SS-1N BOWL (call your Bradley Representative for part number) P-TRAP Standard: PVC (269-1697) Optional: Chrome-Plated Brass (S29-094) STRAINER ASSEMBLY (269-1839) Strainer Rubber Washer Tailpiece Optional Components ACRYLIC TRAP COVER Gray (186-1211) Putty (186-1211A) Coal (186-1211B) STAINLESS STEEL TRAP COVER (S39-633) SURFACE-MOUNTED BRACKET (S45-1976) (individual component part numbers listed on page 10) SOAP DISPENSER (Model 6322) BATTERY INFRARED SOAP DISPENSER (Model 6315) 27 oz. 1000-shot Refills Case of 4 (P19-232B) 54 oz. 2000-shot Refills Case of 4 (P19-232A) AC plug-in Adapter (P19-231F) Bradley Corporation 215-1600 Rev. C; ECN 07-814 12/11/07 3
SS-1N, SS-1N/IR, SS-1N/BIR3, SS-1N/TT Assembly of Components Optional Components VERNATHERM MIXING VALVE for I.R. and TOUCHTIME OPTION (S08-411TMA) VERNATHERM MIXING VALVE for BIR3 OPTION (S08-431TMA) WATER HEATER for I.R. and TOUCHTIME OPTION ONLY EX95TMLB (S45-2201, 240/208 volts) EX100TMLB (S45-2202, 277 volts) TEMPERED LINE for I.R. and TOUCHTIME OPTION (S08-411TL) TEMPERED LINE for BIR3 OPTION (S08-431TL) 4 12/11/07 Bradley Corporation 215-1600 Rev. C; ECN 07-814
SS-1N, SS-1N/IR, SS-1N/BIR3, SS-1N/TT SS-1N Express Lavatory System Dimensions Top View 7-1/4" (184mm) 21-1/4" (540mm) 8-1/8" (206mm) 21-1/8" (537mm) Front View with optional stainless steel trap cover Front View with optional acrylic trap cover 20-1/4" (514mm) 4-1/2" (114mm) 4-1/2" (114mm) 8-1/2" (216mm) REF. 17" (432mm) REF. 7" (178mm) 4" (102mm) 21-1/2" (546mm) 19-3/4" (502mm) 4" (102mm) 6" (152mm) 8" (203mm) REF. 13" (330mm) 11-1/4" (286mm) 8-7/8" (225mm) REF. *Subtract 4" from vertical dimensions for compliance with ADA guidelines for children's use. Bradley Corporation 215-1600 Rev. C; ECN 07-814 12/11/07 5
SS-1N, SS-1N/IR, SS-1N/BIR3, SS-1N/TT SS-1N Express Lavatory System Dimensions 21-1/8" (537mm) 21-1/8" (537mm) STANDARD HEIGHT 13" (330mm) WALL-HUNG MOUNTED AT JUVENILE HEIGHT 13" (330mm) 34" (864mm) 30" (762mm) 10-3/4" (273mm) 38-1/2" (978mm) 31" (787mm) 27" (686mm) 10-3/4" (273mm) 35-1/2" (902mm) ADA COMPLIANT 17" (432mm) ADA COMPLIANT 14" (356mm) WALL-HUNG MOUNTED AT TAS HEIGHT GRADES PRE-K THROUGH 5 OR 6 21-1/8" (537mm) 13" (330mm) WALL-HUNG MOUNTED AT TAS HEIGHT GRADES 6 THROUGH 8 OR 9 21-1/8" (537mm) 13" (330mm) 30" (762mm) 10-3/4" (273mm) 26" (660mm) TAS 13" (330mm) 34-1/2" (876mm) 32" (813mm) 28" (711mm) TAS 10-3/4" (273mm) 15" (381mm) 36-1/2" (927mm) 6 12/11/07 Bradley Corporation 215-1600 Rev. C; ECN 07-814
SS-1N, SS-1N/IR, SS-1N/BIR3, SS-1N/TT Step 1: Rough in NOTE: See Figure 1a on page 8 or Figure 1b (for in-wall carrier rough-ins) or 1c for surfacemounted bracket rough-ins) on page 9 when roughing in the SS-Series Express Lavatory System. 1. Rough in 1/2" NPT hot and cold supply lines through wall at dimensions shown in Figure 1a. 2. Rough in 1-1/2" dia. drain, stub out 1-1/2" from wall as shown in Figure 1a. 3. SS-1N/IR and SS-1N/TT ONLY: Install the 110 volt GFCI protected electrical outlet per local code at the location shown in Figure 1a. 4. OPTIONAL HOT WATER HEATER (SS-1N, SS-1N/IR and SS-1N/TT ONLY): Rough in appropriate electrical supply per local code (recommended 240/208-volt or 277-volt electrical box location shown in Figure 1a). NOTE: If an acrylic trap cover is supplied, refer to the rough-in requirements shown in the Front View on page 5. If a stainless steel trap cover is supplied, refer to the rough-in requirements in the Front View shown above. Bradley Corporation 215-1600 Rev. C; ECN 07-814 12/11/07 7
SS-1N, SS-1N/IR, SS-1N/BIR3, SS-1N/TT Step 1: Rough in (cont d.) Standard Height Mounting SPRAYHEAD OUTLINE BOWL OUTLINE 3-3/8" (86mm) 2" (51mm) 38-1/2" (978mm) HOT C A D D A B TEMPERED SUPPLY ONLY 34" (864mm) E 2" (51mm) 26-7/8" (683mm) 27" (686mm) 5-1/2" (140mm) 4" (102mm) 26-1/4" (667mm) 20-1/2" (521mm) 23" (584mm) FIXTURE CENTERLINE Figure 1a FLOOR *Subtract 4" from vertical dimensions for compliance with ADA guidelines for children's use. Chart 1 CODE DESCRIPTION QTY. A 1/2" NPT HOT/COLD SUPPLIES, STUB OUT 2" FROM WALL 2 B 1-1/2" NPT DRAIN, STUB OUT 1-1/2" FROM WALL 1 C 110V GFCI PROTECTED ELECTRICAL OUTLET 1 D #10 WALL ANCHOR/FASTENERS (OPTIONAL FOR MIXING VALVE) 2 E 240V/208V OR 277V ELECTRICAL BOX (OPTIONAL) 1 Chart 2 RIM HEIGHT VERTICAL HEIGHT ADJUSTMENTS A THROUGH E, H and W FIXTURE STYLE 34" NONE STANDARD HEIGHT 32" SUBTRACT 2" TAS - GRADES 6 THROUGH 8 OR 9 31" SUBTRACT 3" JUVENILE HEIGHT 30" SUBTRACT 4" TAS - GRADES PRE-K THROUGH 5 OR 6 8 12/11/07 Bradley Corporation 215-1600 Rev. C; ECN 07-814
SS-1N, SS-1N/IR, SS-1N/BIR3, SS-1N/TT In-Wall Carrier Mounting (carrier by others) THRU HOLE FOR 2" DIA. IN-WALL CHAIR CARRIER ARM ACCESS (2) PLACES 8-5/8" (219mm) 17-1/4" (438mm) FIXTURE CENTERLINE EXPRESS UNIT OUTLINE 32" (813mm) TO FINISHED FLOOR Figure 1b Optional Surface-Mounted Bracket Mounting 2-7/16" (62mm) 19-3/4" (502mm) REF. 7" (178mm) 3" (76mm) SURFACE-MOUNTED BRACKET 3-3/4" (95mm) REF. 33-3/8" (848mm) TO FINISHED FLOOR 30-1/4" (768mm) TO FINISHED FLOOR 1/4"-20 WALL ANCHORS MIN. PULL-OUT FORCE 1,000 LBS PER ANCHOR (6) PLACES CLEARANCE SLOT FOR OPTIONAL VALVE BRACKET 7-3/4" (197mm) Figure 1c DIMENSIONS ARE SYMMETRICAL ABOUT CENTERLINE Bradley Corporation 215-1600 Rev. C; ECN 07-814 12/11/07 9
SS-1N, SS-1N/IR, SS-1N/BIR3, SS-1N/TT Step 2a: Mounting the bowl to the wall using in-wall carrier NOTE: Refer to Step 2b for bowl mounting with surfacemounted bracket. NOTE: Refer to Figure 2d on page 11 for a view of the underside of the bowl. 1. Install an in-wall carrier (supplied by installer) to the wall following the manufacturer s instructions (ex. Josam 17100-202 or equivalent). NOTE: For standard height carrier mounting, do not exceed the recommended 32" distance from the floor (see Figure 1a on page 8). 2. Slide the bowl onto the in-wall carrier as shown in Figure 2a. the bowl should be in far enough so that the holes in the underside of the bowl pads are aligned with the screws on the in-wall carrier arm (ref. 3-1/4" dim. from wall to leveling screw). 3. Secure the bowl to the in-wall carrier from beneath the bowl by tightening down the locking device on each in-wall carrier arm. LOCKING DEVICE LEVELING SCREWS 3-1/4" (83mm) 4. Adjust the two leveling screws from beneath the bowl on each in-wall carrier arm to level the bowl, if necessary. Refer to the in-wall carrier instructions for additional mounting information. Step 2b: Mounting the bowl to the wall using the optional surface-mounted bracket NOTE: Refer to Step 2a for bowl mounting with in-wall carrier. NOTE: Refer to Figure 2d for a view of the underside of the bowl. 1. Install six 1/4" wall anchors (supplied by installer) at the locations shown in Figure 1c, page 9. 2. Use 1/4" screws (supplied by installer) and washers (supplied by Bradley) to attach the backplate weldment to the wall (refer to Figure 1c. 3. Screw the two locking devices (supplied by Bradley) into the bracket arm at the center 1/4-20 tap location shown in Figure 2b on page 11 (one locking device per arm). 4. Slide the bracket arms into the collars located on the backplate weldment. Refer to Figure 2b for correct orientation of the arms. NOTE: The locking device on the bracket arm should be located 8-1/2" from the base of the backplate weldment (see Figure 2a). 5. Install four 1/4-20 set screws into the backplate collar (two set screws per collar) and tighten the set screws. 6. Slide the SS-1N bowl onto the bracket arms (refer to Figure 2d ). The locking device should be accessible from the underside of the bowl. Attach the four leveling screws to the underside of the bracket arms. Place a level onto the top side of the bowl and adjust the leveling screws until the bowl is level. The leveling screws should come in contact with the pads underneath the bowl. 7. After the bowl is level, unscrew the locking device until it is tight against the inside of the SS- 1N sleeve tube (refer to Figures 2c and 2d). WALL IN-WALL CARRIER (by installer) Figure 2a 10 12/11/07 Bradley Corporation 215-1600 Rev. C; ECN 07-814
SS-1N, SS-1N/IR, SS-1N/BIR3, SS-1N/TT 1/4"-20 SET SCREW (qty. 4) (160-246) BACKPLATE, WELDMENT (S39-560A) Figure 2b BRACKET ARM (113-1089A) LEVELING SCREW (incl. in Prepack 269-1712) LEVELING SCREW (incl. in Prepack 269-1712) LOCKING DEVICE (incl. in Prepack 269-1712) BOWL SS-1N PAD PAD Figure 2c LEVELING SCREW LOCKING DEVICE LEVELING SCREW 1/4"-20 SET SCREWS BACKPLATE WELDMENT LEVELING SCREW PAD 8-1/2" (216mm) LOCKING DEVICE ARM BRACKET LEVELING SCREW Figure 2d PAD Bradley Corporation 215-1600 Rev. C; ECN 07-814 12/11/07 11
SS-1N, SS-1N/IR, SS-1N/BIR3, SS-1N/TT Step 3a: Connecting Optional Adaptive Infrared Activation NOTE: For models with battery infrared activation, refer to the instructions beginning on page 13. For models with TouchTime activation, refer to the instructions beginning on page 15. NOTE: Single tempered supply option is required for models with optional water heater. 1. FOR HOT AND COLD SUPPLY: Using a thread sealer, thread the stop/check valves onto the hot and cold wall stub-outs. Attach the swivel end of the flexible hoses to the stop/check valves on the stub-outs. Attach the other end of the hoses to the mixing valve (one hose from the hot supply to the hot inlet on the valve and the other hose from the cold supply to the cold inlet on the valve) (see Figure 3a-1). NOTE: The letter H on the mixing valve indicates hot water supply inlet. FOR SINGLE TEMPERED SUPPLY: Using a thread sealer, thread the stop/check valve onto the wall stub out. Attach one end of the 1/2" flexible hose to the stop/check valve and the other end to the tempered line manifold (see Tempered Supply, Figure 3a-2). 2. Insert the sprayhead supply tube into the solenoid tube connector by loosening the compression nut and firmly pushing the tubing into the tube connector until the tube is fully seated. Retighten the compression nut (hand-tight and then two full turns with a wrench) (see Figure 3a-3). 3. Attach the female connector from the sprayhead sensor to the solenoid. Attach one female connector from the power cord to the solenoid. Attach the other two female connectors from the power cord to the two male connectors on the transformer. 4. Mount the valve bracket to the wall (using the two mounting holes on the bracket as shown in Figure 3a-2) with two #10 screws and anchors provided by the installer. NOTE: Proceed to Step 4, page 16 for optional water heater or Step 5, page 17 for drain installation. I.R. SENSOR TEMPERED SUPPLY COMPRESSION NUT MANIFOLD Figure 3a-2 FLEXIBLE HOSE SPRAYHEAD SUPPLY TUBE POWER CORD FEMALE CONNECTOR FROM POWER CORD FEMALE CONNECTOR FROM SPRAYHEAD SENSOR MOUNTING HOLES MIXING VALVE OPTION SHOWN, TEMPERED LINE OPTION IS SIMILAR HOT COMPRESSION NUT FEMALE CONNECTORS TO MALE CONNECTORS ON TRANSFORMER COLD HOT COLD Figure 3a-1 Figure 3a-3 12 12/11/07 Bradley Corporation 215-1600 Rev. C; ECN 07-814
SS-1N, SS-1N/IR, SS-1N/BIR3, SS-1N/TT Step 3b: Connecting Optional Battery Infrared Activation NOTE: For models with Adaptive infrared activation, refer to the instructions beginning on page 12. For models with TouchTime activation, refer to the instructions beginning on page 15. NOTE: Optional tankless heater is not available with battery infrared activation. 1. FOR HOT AND COLD SUPPLY: Using a thread sealer, thread the stop/check valves onto the hot and cold wall stub-outs. Attach the swivel end of the flexible hoses to the stop/check valves on the stub-outs. Attach the other end of the hoses to the mixing valve (one hose from the hot supply to the hot inlet on the valve and the other hose from the cold supply to the cold inlet on the valve) (see Figure 3b-1). NOTE: The letter H on the mixing valve indicates hot water supply inlet. FOR SINGLE TEMPERED SUPPLY: Using a thread sealer, thread the stop/check valve onto the wall stub out. Attach one end of the 1/2" flexible hose to the stop/check valve and the other end to the tempered line manifold (see Figure 3b-2 on page 14). SENSOR EYES FROM BIR3 CIRCUIT BOARD SPRAYHEAD SUPPLY TUBE MOUNTING HOLES BIR3 VALVE ASM. MIXING VALVE OPTION SHOWN, TEMPERED LINE OPTION IS SIMILAR Figure 3b-1 Bradley Corporation 215-1600 Rev. C; ECN 07-814 12/11/07 13
SS-1N, SS-1N/IR, SS-1N/BIR3, SS-1N/TT Step 3b: Connecting Optional Battery Infrared Activation (cont d) 2. Snap the sensor plug from the sprayhead into the valve s circuit board (Figure 3b-3). 3. Insert the battery into the battery holder (Figure 3b-4). Snap the battery holder plug into the female circuit board plug. 4. Using the hook-and-loop fastener, mount the battery holder (with battery) in a convenient location. 5. Insert the sprayhead supply tube into the solenoid tube connector by loosening the compression nut and firmly pushing the tubing into the tube connector until the tube is fully seated. Retighten the compression nut (handtight and then two full turns with a wrench). 6. Using the two mounting holes on the bracket, mount the valve bracket to the wall with two #10 screws and anchors provided by the installer (see Figure 3b-1 on page 13). NOTE: Proceed to Step 5, page 17 for drain installation. COMPRESSION NUT TEMPERED SUPPLY MANIFOLD Figure 3b-2 COMPRESSION NUT FLEXIBLE HOSE SENSOR PLUG BATTERY HOLDER PLUG HOT COLD Figure 3b-3 BATTERY HOLDER 6-volt LITHIUM BATTERY Figure 3b-4 14 12/11/07 Bradley Corporation 215-1600 Rev. C; ECN 07-814
SS-1N, SS-1N/IR, SS-1N/BIR3, SS-1N/TT Step 3c: Connecting Optional TouchTime Activation NOTE: For models with Adaptive infrared activation, refer to the instructions beginning on page 12. For models with battery infrared activation, refer to the instructions beginning on page 13. NOTE: Single tempered supply option is required for models with optional water heater. 1. FOR HOT AND COLD SUPPLY: Using a thread sealer, thread the stop/check valves onto the hot and cold wall stub-outs. Attach the swivel end of the flexible hoses to the stop/check valves on the stub-outs. Attach the other end of the hoses to the Vernatherm mixing valve (one hose from the hot supply to the hot inlet on the valve and the other hose from the cold supply to the cold inlet on the valve) (Figure 3c-1). NOTE: The letter H on the Vernatherm mixing valve indicates hot water supply inlet. FOR SINGLE TEMPERED SUPPLY: Using a thread sealer, thread the stop/check valve onto the wall stub out. Attach one end of the 1/2" flexible hose to the stop/check valve and the other end to the tempered line manifold (Figure 3c-2). 2. Insert the sprayhead supply tube into the solenoid tube connector by loosening the compression nut and firmly pushing the tubing into the tube connector until the tubes are fully seated. Retighten the compression nut (hand-tight and then two full turns with a wrench) (Figure 3c-3). 3. Connect the green and gray output wires from the TouchTime button to the solenoid. 4. Connect the brown and black input wires from the TouchTime button to the transformer. 5. Mount the valve bracket to the wall (using the two mounting holes on the bracket as shown in Figure 3c-1) with two #10 screws and anchors provided by the installer. 6. Turn on the electrical power, trigger the TouchTime push button and check for proper function (the timing is electronically controlled and set at 15 seconds). NOTE: Proceed to Step 4, page 16 for optional water heater or Step 5, page 17 for drain installation. TOUCH TIME SWITCH TEMPERED SUPPLY COMPRESSION NUT SPRAYHEAD SUPPLY TUBE MANIFOLD Figure 3c-2 FLEXIBLE HOSE BROWN INPUT WIRE TO TRANSFORMER BLACK INPUT WIRE TO TRANSFORMER GREEN OUTPUT WIRE TO SOLENOID GRAY OUTPUT WIRE TO SOLENOID MOUNTING HOLES MIXING VALVE OPTION SHOWN, TEMPERED LINE OPTION IS SIMILAR COMPRESSION NUT NUT HOT Figure 3c-1 SOLENOID COLD HOT Figure 3c-3 COLD Bradley Corporation 215-1600 Rev. C; ECN 07-814 12/11/07 15
SS-1N, SS-1N/IR, SS-1N/BIR3, SS-1N/TT Step 4: Connecting optional hot water heater WARNING: When installing water heater, to avoid personal injury or damage to unit, make all plumbing connections first, then follow with the electrical connections. NOTE: 240/208 or 277 voltage is required for hot water heater. Refer to the installation manual provided with the hot water heater for further installation information. NOTE: Optional tankless heater is not available with BIR3 battery infrared activation. 1. Remove the cover from the water heater. Attach the bracket to the cover with the two screws, nuts and washers, then reattach the cover (see Figure 4a). #8-32 x 3/4" ROUND HEAD MACHINE SCREW Figure 4a BRACKET WATER HEATER BASE #8 WASHER #8 NUT WATER HEATER COVER 2. Connect the 1/2" flexible hose from the cold water supply stub-out to the hot water heater inlet. 3. Connect the 1/2" flexible hose from the hot water heater outlet to the female end of the flexible hose from the sprayhead (see Figure 4b for models with Adaptive infrared or TouchTime ). 4. Secure the water heater to the underside of the SS-1N bowl using the two #10 screws supplied. #10 SCREWS Figure 4b HOT WATER HEATER 240/208V (269-1767) 277V (269-1768) OUTLET INLET CHECK/STOP (S27-102) TEMPERED SUPPLY 1/2" FLEXIBLE HOSE (269-1735) 16 12/11/07 Bradley Corporation 215-1600 Rev. C; ECN 07-814
SS-1N, SS-1N/IR, SS-1N/BIR3, SS-1N/TT Step 5: Connecting the drain 1. Install the strainer in the drain hole (Figure 5). 2. Beneath the bowl, install the 1/4" rubber washer onto the strainer, and thread the tailpiece to the strainer. 3. Assemble the P-trap by connecting the 1-1/2" tubular pipe to the tailpiece and to the 1-1/2" drain pipe stubbed out of the wall. STRAINER DRAIN HOLE RUBBER WASHER SS-1N BOWL TAILPIECE 1-1/2" P-TRAP Figure 5 Bradley Corporation 215-1600 Rev. C; ECN 07-814 12/11/07 17
SS-1N, SS-1N/IR, SS-1N/BIR3, SS-1N/TT Cleaning and Maintenance Instructions IMPORTANT: Strong alkaline/acid-based chemicals and cleansers should not be used to clean Terreon. If these chemicals come in contact with the Terreon surface, wipe off the surface immediately and flush with soapy water. Terreon maintenance The bowl and sprayhead are constructed of Terreon, a densified solid surface material composed of an acrylic modified polyester resin. Terreon is resistant to chemicals, stains, burns and impact. Surface damage can be easily repaired with everyday cleaners or fine grit abrasives. With regular cleaning, your Terreon fixture will provide years of dependable service. Cleaning Daily Cleaning: Wipe the surface with a damp cloth and wipe dry. Weekly Cleaning: Wipe the surface with a damp cloth and a household liquid detergent. Stubborn stains can be removed as follows: 1. Using a #7448 Scotch-Brite pad, scrub with an abrasive cleanser such as Ajax, Comet or Soft Scrub and water. 2. Clean thoroughly with soapy water and allow to dry. Scorch Marks: Although Terreon will not burn, a lit cigarette could leave a scorch mark, which can be removed by buffing with a #7448 Scotch-Brite pad or with an abrasive cleaner. Repair kit: In the unlikely event your Terreon surface becomes damaged, it can easily be repaired. Contact your Bradley representative to order a repair kit and be sure to specify color. Trap Cover cleaning IMPORTANT: Do not use abrasive cleansers to clean the panel. Abrasive cleaners can mar the surface. Graffiti/Vandalism: If vandals mark up on the acrylic trap cover, Bradley recommends using Motsenbocker s LIFT OFF to remove ink and spray paint (remover #3 for ink and markers, and remover #4 for spray paint). LIFT OFF can be ordered through Sanitary Maintenance Service (call 1-800-451-5523 x 425 or visit www.santitarymaintenance.com/product.htm for ordering information). After cleaning with LIFT OFF, give the panel a final thorough cleaning with a liquid tub and tile cleaner to remove soil and maintain the glossy finish. Stainless Steel Access Panel cleaning Proper care of stainless steel, particularly under corrosive conditions, is essential. Ordinary deposits of dirt and grease are quickly removed with soap and water. Whenever possible, the metal should be thoroughly rinsed and dried after washing. To remove tightly adhering deposits, use stainless steel polishing powder. In all cases, rub in the direction of the stainless steel grain. IMPORTANT: Never use ordinary steel wool or steel brushes on stainless steel. Always use stainless steel wool or stainless steel brushes. Avoid prolonged contact with chlorides, bromides, thiocyanates, and iodides on stainless steel equipment, especially if acid conditions exist. Do not permit salty solutions to evaporate and dry on stainless steel. The appearance of rust streaks on stainless steel leads to the belief that the stainless steel is rusting. Look for the source of the rust in some iron or steel particles which may be touching, but not actually a part of the stainless steel structure. NOTE: Strongly acidic or caustic cleaners may attack the steel causing a reddish film to appear. The use of these cleaners should be avoided. NOTE: Use of brand names is intended only to indicate a cleaner type and does not constitute an endorsement, nor does the omission of any brand name cleaner imply its inadequacy. Many products are regional in distribution and can be found in local supermarkets, department, hardware stores or through your cleaning service. It is emphasized that all products should be used in strict accordance with package instructions. 18 12/11/07 Bradley Corporation 215-1600 Rev. C; ECN 07-814
SS-1N, SS-1N/IR, SS-1N/BIR3, SS-1N/TT Replacement Parts S45-2230 Adaptive Infrared Components (sprayhead body shown, not included) SPRAYHEAD (115-131) SENSOR WINDOW (269-1190) SWIVEL ELBOW (269-628) BACKPLATE (140-748) 1/4"-20 THREADED ROD (176-119) SENSOR (269-1608) HOOK & LOOP FASTENER (P10-569) 1/4" LOCKWASHER (142-002BS) CLIP (269-1219) 1/4"-20 NUT (161-026) LEAD WIRE (S53-259A) PIGTAIL LEAD ASSY. (S83-103) 1/4" TUBING (R68-600011) TRANSFORMER S83-181 Bradley Corporation 215-1600 Rev. C; ECN 07-814 12/11/07 19
SS-1N, SS-1N/IR, SS-1N/BIR3, SS-1N/TT Replacement Parts S45-2231 Battery I.R. Components (sprayhead body shown, not included) SPRAYHEAD (115-131) SENSOR WINDOW (269-1190) BACKPLATE (140-748) BATTERY HOLDER (S83-177) 1/4"-20 THREADED ROD (176-119) 1/4" LOCKWASHER (142-002BS) SWIVEL ELBOW (269-628) 1/4"-20 NUT (161-026) BIR3 PREPACK (S45-2083) 1/4" TUBING (R68-600011) 6-volt LITHIUM BATTERY (261-010) CIRCUIT BOARD WITH STANDOFF (S83-178) SOLENOID VALVE W/CIRCUIT BOARD CLOSED BODY (S07-083) SENSOR EYES LENGTH OF A = 36" (251-019A) LENGTH OF A = 60" (251-019B) VALVE ASSEMBLY CLOSED BODY (S07-073) "A" PAN-HEAD SCREW 6-19 x 3/4" (160-451) 20 12/11/07 Bradley Corporation 215-1600 Rev. C; ECN 07-814
SS-1N, SS-1N/IR, SS-1N/BIR3, SS-1N/TT Replacement Parts S45-2232 TouchTime Components (sprayhead body shown, not included) NUT (161-025) 1/4" LOCKWASHER (142-002BS) AERATOR HOUSING (115-133) ELBOW (145-090) FLAT WASHER (142-002AZ) TOUCH TIME SWITCH (S83-139B) NUT (110-115) O-RING (125-001CK) 1/4" TUBING (R68-600011) #10-24 SCREW (160-214) DIFFUSER (269-508) STREAMFORMER (115-125) #8-32 SCREW (160-289) Bradley Corporation 215-1600 Rev. C; ECN 07-814 12/11/07 21
SS-1N, SS-1N/IR, SS-1N/BIR3, SS-1N/TT Troubleshooting Solenoid Valve (VAC) CAUTION: Turn off water supplies to unit before troubleshooting. Problem: An individual operating station fails to shut off and drips. Cause: There is debris trapped between the diaphragm and the valve seat. Solution: Remove debris between diaphragm and the valve seat. 1. Remove the three #8 Phillips-head screws that hold the solenoid valve assembly together. Be careful not to lose the armature or spring (refer to the solenoid valve parts breakdown, page 23). 2. Remove the diaphragm. Remove any particles that have been trapped between the diaphragm and the valve seat. Rinse off the diaphragm and inspect for damage. Make sure the center orifice and both small side orifices are open. 3. Reassemble in reverse order, being careful not to overtighten the Phillips-head screws or you may crack the plastic valve body. Tighten until the armature plate makes contact with the plastic body. 4. Reconnect the wiring per diagram on page 12. Problem: An individual operating station fails to turn on. Cause: A failed coil for the valve or loose electrical connection to the terminal. Solution: Test the station to determine cause. 1. Disconnect the wires from the coil of an adjacent valve. Disconnect the wires from the problem valve and reconnect to the adjacent valve. 2. Turn on electrical and water supplies to the unit. Pass your hand in front of the sensor of the problem station, and the adjacent station should turn on. If the adjacent station turns on and cycles normally, replace the coil on the problem valve. If the adjacent valve fails to turn on, inspect the wires from the sensor cable and do the following: make sure there are no breaks and that the fully insulated disconnect terminals are firmly crimped in place; turn off the electrical and water supplies; reconnect to the adjacent valve and turn on the water supplies to the unit; pass your hand in front of the sensor. If the station still fails to turn on, replace the sensor (see page 19). 22 12/11/07 Bradley Corporation 215-1600 Rev. C; ECN 07-814
SS-1N, SS-1N/IR, SS-1N/BIR3, SS-1N/TT Solenoid Valve S07-068 (closed body VAC) For use with IR or TouchTime option 8 7 8 REF. QTY. PART NO. DESCRIPTION 1 1 118-307 VALVE BODY, 1/4" CLOSED 2 1 269-983 DIAPHRAGM 3 1 269-577 ARMATURE 4 1 269-578 SPRING 5 1 269-1729 ARMATURE HOUSING 6 1 269-1730 CLAMP, ARMATURE HOUSING 7 1 269-579 COIL, SOLENOID VALVE 8 3 160-447 SCREW, #8 X 5/8 9 1 125-165 O-RING, #2-013 10 1 125-160 FLOW RESTRICTOR,.5 GPM 6 5 4 3 2 10 1 9 Bradley Corporation 215-1600 Rev. C; ECN 07-814 12/11/07 23
SS-1N, SS-1N/IR, SS-1N/BIR3, SS-1N/TT Troubleshooting BIR3 Components CAUTION: Turn off water supplies to unit before troubleshooting. Problem: An individual operating station drips and fails to shut off. Cause: There is debris trapped between the diaphragm and the valve seat. Solution: Remove debris between diaphragm and the valve seat. Disconnect the plug from the battery to the circuit board of the problem valve. Remove the three #8 Phillips-head screws that hold the solenoid valve assembly together. Be careful not to lose the armature or spring (refer to the solenoid valve parts breakdown on page 25). Remove the diaphragm. Remove any particles that are trapped between the diaphragm and the valve seat. Rinse off the diaphragm and inspect for damage. Make sure the center orifice and both small side orifices are open. Reassemble in reverse order, being careful not to overtighten the Phillips-head screws or you may crack the plastic valve body. Tighten until the armature plate makes contact with the plastic body. Reconnect the battery plug per diagram on page 14. Turn on water supplies to the unit. Problem: An individual operating station fails to turn on or off. Cause: A dead or faulty battery. Solution: Test the station to determine cause and replace battery if required. Disconnect the plug from the battery to the circuit board of the problem valve. Disconnect the plug from the battery to the circuit board of an adjacent valve. Connect the battery plug from the adjacent working valve to the problem valve. Wait for ten seconds. Activate the problem station s sensor ten times. The station should turn on. If the station turns on, and cycles normally, replace the battery. Cause: Faulty sensor eyes. Solution: Test station to determine cause; replace sensor eyes if required. Disconnect the sensor cable from the circuit board of the problem valve. Disconnect the sensor cable from the circuit board of an adjacent working Figure 6a valve. Connect the sensor cable from the adjacent working valve to the problem valve. Activate the problem station s sensor. The station should turn on. If the station turns on and cycles normally, replace the sensor eyes. Cause: Faulty solenoid valve. Solution: Test station to determine cause; replace solenoid valve if required. Remove the screw, circuit board and standoff from the problem valve. Remove the battery holder. With a good working battery, briefly contact the solenoid valve directly with the battery as shown in Figure 6a. The contact should cause the valve to open. With the battery holder removed, briefly OPEN VALVE contact the solenoid valve with the battery in the position shown in Figure 6b. This should cause the valve to close. If the valve does not operate when directly contacted with a good battery, and the solenoid valve has already been cleaned as outlined at the beginning of this troubleshooting section, replace the solenoid valve. Figure 6b If problems persist: Pass your hand in front of the problem station, while at the same time looking to see if the indicator light on the circuit board flashes (the indicator light is located near the hole in the circuit board where the standoff is mounted). If it does not flash, and the battery and sensor eyes have already been tested as outlined above, the problem may be with the circuit board. Make a note of the numbers printed on the circuit board, then contact your Bradley representative for assistance. CLOSED VALVE 24 12/11/07 Bradley Corporation 215-1600 Rev. C; ECN 07-814
SS-1N, SS-1N/IR, SS-1N/BIR3, SS-1N/TT Solenoid Valve S07-073 (closed body BIR3) 8 7 8 REF. QTY. PART NO. DESCRIPTION 1 1 118-307 VALVE BODY, 1/4" CLOSED 2 1 269-983 DIAPHRAGM 3 1 192-017 ARMATURE 4 1 135-093 SPRING 5 1 269-1729 ARMATURE HOUSING 6 1 269-1730 CLAMP, ARMATURE HOUSING 7 1 269-1731 COIL, SOLENOID VALVE 8 3 160-447 SCREW, #8 X 5/8 9 1 125-165 O-RING, #2-013 10 1 125-160 FLOW RESTRICTOR,.5 GPM 6 5 4 3 2 10 1 9 Bradley Corporation 215-1600 Rev. C; ECN 07-814 12/11/07 25
SS-1N, SS-1N/IR, SS-1N/BIR3, SS-1N/TT Troubleshooting Thermostatic Mixing Valve NOTE: Before attempting to troubleshoot the valve or disassemble the components, check for the following conditions: If stop/check valves are used, make sure that they are fully open. Make sure that the hot and cold inlet pipes are connected properly, and that there are no cross-connections or leaking stop/check valves. Check the hot water heater output to make sure that it is at least 20 F above the set temperature. Be sure to close the appropriate shut-off valves prior to disassembly of the valve and reopen the valves after inspection and repair is complete. Problem: Limited water flow Cause: Dirt and debris have built up in the valve or strainer. 1. Remove and clean strainer. If strainer needs to be replaced, order Bradley part no. 173-028. 2. Check the piston for smooth movement. To check the valve's piston for free and smooth movement, follow the procedures outlined below: 1. Remove the valve's cap and thermostat (refer to the TMV parts breakdown on page 27). 2. Push down on the piston with your finger (the piston should move freely). If the movement is not as it should be, the piston needs to be cleaned. Follow the method outlined below for cleaning the piston and valve body: Remove the thermostat. Lift the piston out with a needle-nose pliers and remove the spring. Any cleaner suitable for brass and stainless steel may be used (if cleaning with suitable cleaner is not sufficient to remove debris, a 400-grit sandpaper may be used to polish and hone the piston and valve body). Snap spring into piston (will detent) and reassemble into the valve body. Retest the piston. 3. If, after a thorough cleaning, the piston does not move freely, the piston must be replaced. Contact your Bradley representative and ask for Repair Kit (part number S65-259). Problem: External leaks in the system Cause: O-rings have been damaged. Solution: Replace O-rings where necessary. For replacement of the O-rings, contact your Bradley representative and ask for Repair Kit (part number S65-259). Problem: Improper water temperature or temperature fluctuation Cause: Thermostat is slowly failing or not working at all. Solution: Check the thermostat for proper operation. 1. At room temperature (80 F or less) remove cap and thermostat. 2. Place thermostat into container with 115 F water. The pushrod should pop out of the thermostat approximately 1/10". 3. If thermostat pushrod does not pop out, the thermostat must be replaced. Contact your Bradley representative and ask for Repair Kit (part number S65-259). Cause: Valve temperature is not properly set. Solution: Adjust the temperature. Using a blade screwdriver, turn the adjustment stem counterclockwise to increase the temperature or clockwise to decrease the temperature. 26 12/11/07 Bradley Corporation 215-1600 Rev. C; ECN 07-814
SS-1N, SS-1N/IR, SS-1N/BIR3, SS-1N/TT Vernatherm Thermostatic Mixing Valve S01-524 Repair Kit S65-259 Item Qty Description 5 1 Thermostat 7 1 O-Ring 8 1 O-Ring 10 9 8 Nut 3/8-24 Hex Jam Cap O-Ring 7 O-Ring 6 Stem 5 Thermostat 4 Piston 3 Spring 2 Seal Cup Strainer (173-028) 11 1 Valve Body Bradley Corporation 215-1600 Rev. C; ECN 07-814 12/11/07 27