Z series zone valves R EGI S TERE S EN ISO 900:000 ert. n FM 64 UNI EN ISO 900:000 ert. n 0003 LEFFI 0/09 N Replaces 0/04 N Function Z-one valves are used to automatically shut-off the flow or redirect hot and chilled water in hydronic heating and air conditioning systems. The motorized two position, on/off, spring return Z series actuator has a end mounted push button for quick installation to valve body. The actuator is equipped with or without auxiliary switch and configured Normally losed or Normally Opened with wire or terminal connections. The zero leakage high temperature zone valve body Z series is -way straight through and the valve body Z3 series is 3-way diverting. The Z series actuator is easily attached by a push button lock and without tools. The high temperature and high close-off performance characteristics of these zone valves, combined with the compact size, makes them suitable to fit inside baseboard or directly in fan coils units. US Patent 7,048,; others pending Quick Order ode Numbers: 4V Normally losed ctuator and -way Valve ody ombinations ode escription onnection Z3 Z000 without auxiliary switch, 8 inch wire connection + Z0003 flare body / SE Z40 Z000 with auxiliary switch, 8 inch wire connection + Z00043 flare body + N64K Inverted Z40F Z000 with auxiliary switch, 8 inch wire connection + Z00043 flare body + two N0006 sweat 3/4 Z4 Z000 with auxiliary switch, 8 inch wire connection + Z0003 flare body / SE Z44 Z000 with auxiliary switch, 8 inch wire connection + Z0043 sweat body / Z4 Z000 with auxiliary switch, 8 inch wire connection + Z0037 sweat body 3/4 Z46 Z000 with auxiliary switch, 8 inch wire connection + Z00637 sweat body Z47 Z000 with auxiliary switch, 8 inch wire connection + Z00737 sweat body /4 Z0 Z000 with auxiliary switch, screw terminal connection + Z00043 flare body + N64K Inverted Z0F Z000 with auxiliary switch, screw terminal connection + Z00043 flare body + two N0006 sweat 3/4 Z4 Z000 with auxiliary switch, screw terminal connection + Z0043 sweat body / Z Z000 with auxiliary switch, screw terminal connection + Z0037 sweat body 3/4 Z6 Z000 with auxiliary switch, screw terminal connection + Z00637 sweat body Z7 Z000 with auxiliary switch, screw terminal connection + Z00737 sweat body /4 N000 Inverted flare nut with attached copper sweat tail piece / N0006 Inverted flare nut with attached copper sweat tail piece 3/4 N0007 Inverted flare nut with attached copper sweat tail piece N64K Inverted flare extension adaptor to retrofit body into an old style asymmetrical zone valve opening Inverted N04 SE flare nut with attached copper sweat tail piece 3/4 Technical specification Valve body Material: - body: forged brass - seat: machined brass - stem: stainless steel - two o-ring seals and paddle: EPM Flow: to 7. v (0.9 to 6. kv) Medium: water and glycol, low pressure steam Maximum percent of glycol: 0% Temperature range: 3 to 40 F (0 to ) Max. static pressure: psi ( bar) steam 300 psi (0 bar) Max. closeoff pressure: 0 to 7 psi (38 to 7 kpa) onnection: - sweat: /, 3/4, & /4 - NPT female: /, 3/4 & - SE flare: / - inverted flare: /", 3/4" & " sweat fittings separate ctuator Material: - base and cover: polycarbonate - baseplate: aluminum voltage: 4V - 0V - 08V - 30V - 77V; 0/60 Hz Power requirements: 6. W, 7 V Power connections: - terminal screws with auxiliary switch: 4V only - wire lead length: 8 (4 cm) 4V only 6 ( cm) 0, 08, 30, 77V uxiliary switch capacity: 0.4, 4V (4V only).0, 0V (0, 08, 30, 77V) mbient temperature range: 3 to 04 F (0 to 40 ) 4, 0V 3 to 70 F (0 to 77 ) 08, 30, 77V Humidity: 9% non-condensing Full Stroke Time: - open < 60 seconds - close: < 0 seconds pprovals: UL, cul Listed & E
imensions Operating principle (4 7/3 )* * Terminal block only 4 3 7/6 The Z-one actuator has a synchronous motor that winds the return spring and moves the valve paddle to the desired position. When power is removed the actuator spring returns the valve paddle. The Zone actuator is equipped with or without auxiliary switch. onnections / sweat 3/4 sweat sweat /4 sweat /6 3/8 /6 3/6 -way 3-way E (4 7/3 )* 4 3 7/6 /8 3/4 3 3/8 3 /8 3/6 3/8 /6 / 9/6 /6 * Terminal block only E 3 /6 3 /6 Operation of normally closed valve -way 3-way N.. without power Port closed Port closed Port open Port open N.. opened with power Port opened Port opened Port closed Port open N.. manually opened Port open Port opened Port opened Port opened -way (with the power off, passage is closed) (N) -way installed on the flow side LO -way 3-way E -way installed on the return side 3/6 3/8 LO onnections E / NPT 7/6 7/8 /4 3/4 NPT 9/6 3 /6 /4 3 /6 NPT 3/6 3 /8 /6 3 /6 Inverted flare 3/8 3/4 /4 with adaptor (N64K) 4 3 7/6 3/8 /4 3-way (with the power off, passage is closed) 3-way installed on the flow side as a diverting valve configuration (N) (NO) LO 3-way installed on the return side as a mixing valve configeration 3-way version 3/6 3/8 LO onnections - way / SE Flare 3- way / SE Flare /3 /3 4 /6 4 /6 /8
Installation - The valve can be fitted either vertically or horizontally, with the actuator in any position, except upside down. 360 - If it is installed inside a encloser it is important to ensure that there is adequate ventilation inside the encloser itself. - The three-way valve cannot be transformed into a two-way valve and vice versa. - When zone valves are installed, the direction of flow must be observed as shown in the diagrams below. - Two-way zone valves can be installed on both the flow and return sides; the direction of flow indicated by the arrow on the body of the valve must be observed. - Three way zone valve can be fitted with N actuator only (rotate 80 the valve body for NO application). Flow characteristics onnection size Flow coefficient Max. lose-off P /.0 v (0.9 Kv) 7 psi (7 kpa) / - 3/4. v (. Kv) 0 psi (34 kpa) / - 3/4 3. v (3.0 Kv) 30 psi (07 kpa) 3/4 -.0 v (4.3 Kv) psi (7 kpa) 3/4 - - /4 7. v (6. Kv) 0 psi (38 kpa) Hydraulic characteristics p (psi) 4.0 v 0.9 Kv /. v. Kv / 3/4 3. v 3.0 Kv / 3/4.0 v 4.3 Kv 3/4 7. v 6. Kv 3/4 - - /4 (psi) 4 (kpa) 30 3 3 0 0 0. 0.4 0. 0.4 3 0.3 0.3 0. 0. 0. 0. 0. 00 00 000 000 0 4000 0 G (l/h) (gpm) (N) (N) onstruction details uxiliary switch The actuator contains an auxiliary microswitch to operate other devices. The 4 V actuators use a sealed reed switch, patent pending, which has been produced specifically for use with relays, boiler contacts (TT) and systems. The 0 V - 77 V actuators use a conventional microswitch with silver contacts. The auxiliary switch is activated when the valve is 60% open or when the actuator is manually opened. Manual opening The valve can be opened manually by moving the lever for opening it. When the power is restored the manual control is automatically overridden. The auxiliary switch in 4 V actuators is tripped when the unit is put into manual open position. This helps during start up to check if the wiring is correct without firing the valve electrically with the thermostat. Easy push button simple push of the button makes it easy to remove it from the body of the valve for maintenance or replacement operations. Warning: the actuator can only be used with valve bodies Z-Z3 series. Operation The actuator is fitted with a special mechanism for gradual movement of the valve paddle which provides smooth and quiet constant operation. Power-on full stroke run time is 60 seconds with power-off return time running less than 0 seconds, reducing or eliminating the effects of water hammer. Wiring diagram L (HOT) Thermostat lack Motor L lack uxiliary Switch Red Red To relay, boiler contacts (TT) or system Terminal block To relay, boiler contacts (TT) or system. 4 V only Thermostat L (HOT) L
Removal of the actuator. Move the manual open lever to the lock open position.. Press the push button in and pull the actuator up. Fitting of the actuator. Move the manual open lever to the lock open position. 3. Verify the correct position of the valve stem into the mating actuator hole. Move stem if required to allign. 4. Press the push button in and slide the actuator onto the valve body, release the push button. 3 4 Z-one Normally losed Valve ctuators Z-one Normally Open Valve ctuators ode escription ode escription Z000 4V with auxiliary switch 8" wire Z3000 4V with auxiliary switch 8" wire Z6000 0V with auxiliary switch 6" wire Z36000 0V with auxiliary switch 6" wire Z3000 08V with auxiliary switch 6" wire Z33000 08V with auxiliary switch 6" wire Z4000 30V with auxiliary switch 6" wire Z34000 30V with auxiliary switch 6" wire Z000 77V with auxiliary switch 6" wire Z3000 77V with auxiliary switch 6" wire Z000 4V w/auxiliary switch terminal block Z4000 4V without auxiliary switch 8" wire Z000 4V without auxiliary switch 8" wire Z46000 0V without auxiliary switch 6" wire Z6000 0V without auxiliary switch 6" wire Z43000 08V without auxiliary switch 6" wire Z3000 08V without auxiliary switch 6" wire Z44000 30V without auxiliary switch 6" wire Z4000 30V without auxiliary switch 6" wire Z4000 77V without auxiliary switch 6" wire Z000 77V without auxiliary switch 6" wire Z-one -way Straight Through Valve odies Z-one 3-way iverting Valve odies ode escription v P ode escription v P Z0004 Inverted Flare.0 7 psi Z30004 Inverted Flare.0 7 psi Z0004 Inverted Flare. 0 psi Z30004 Inverted Flare. 0 psi Z00043 Inverted Flare 3. 30 psi Z300043 Inverted Flare 3. 30 psi Z0003 /" SE Flare 3. 30 psi Z30003 /" SE Flare 3. 30 psi Z004 /" NPT.0 7 psi Z3004 /" NPT.0 7 psi Z004 /" NPT. 0 psi Z3004 /" NPT. 0 psi Z0043 /" NPT 3. 30 psi Z30043 /" NPT 3. 30 psi Z0043 /" Sweat.0 7 psi Z30043 /" Sweat.0 7 psi Z0043 /" Sweat. 0 psi Z30043 /" Sweat. 0 psi Z00433 /" Sweat 3. 30 psi Z300433 /" Sweat 3. 30 psi Z00 3/4" NPT. 0 psi Z300 3/4" NPT. 0 psi Z003 3/4" NPT 3. 30 psi Z3003 3/4" NPT 3. 30 psi Z00 3/4" NPT.0 psi Z300 3/4" NPT.0 psi Z007 3/4" NPT 7. 0 psi Z3007 3/4" NPT 7. 0 psi Z003 3/4" Sweat. 0 psi Z3003 3/4" Sweat. 0 psi Z0033 3/4" Sweat 3. 30 psi Z30033 3/4" Sweat 3. 30 psi Z003 3/4" Sweat.0 psi Z3003 3/4" Sweat.0 psi Z0037 3/4" Sweat 7. 0 psi Z30037 3/4" Sweat 7. 0 psi Z0067 " NPT 7. 0 psi Z30067 " NPT 7. 0 psi Z0063 " Sweat.0 psi Z30063 " Sweat.0 psi Z00637 " Sweat 7. 0 psi Z300637 " Sweat 7. 0 psi Z00737 -/4" Sweat 7. 0 psi Z300737 -/4" Sweat 7. 0 psi
Z-one Normally losed Valve ctuators & -way Straight Through Valve ody ombinations Matrix actuator body Z000 Z6000 Z3000 Z4000 Z000 Z000 Z000 Z6000 Z3000 Z4000 Z000 Z0004 Z404 Z4604 Z4304 Z4404 Z404 Z404 Z404 Z4604 Z4304 Z4404 Z404 Z0004 Z404 Z4604 Z4304 Z4404 Z404 Z404 Z404 Z4604 Z4304 Z4404 Z404 Z00043 Z4043 Z46043 Z43043 Z44043 Z4043 Z4043 Z4043 Z46043 Z43043 Z44043 Z4043 Z0003 Z4 Z4603 Z4303 Z4403 Z403 Z403 Z403 Z4603 Z4303 Z4403 Z403 Z004 Z44 Z464 Z434 Z444 Z44 Z44 Z44 Z464 Z434 Z444 Z44 Z004 Z44 Z464 Z434 Z444 Z44 Z44 Z44 Z464 Z434 Z444 Z44 Z0043 Z443 Z4643 Z4343 Z4443 Z443 Z443 Z443 Z4643 Z4343 Z4443 Z443 Z0043 Z443 Z4643 Z4343 Z4443 Z443 Z443 Z443 Z4643 Z4343 Z4443 Z443 Z0043 Z44 Z4643 Z4343 Z4443 Z443 Z4 Z443 Z4643 Z4343 Z4443 Z443 Z00433 Z4433 Z46433 Z43433 Z44433 Z4433 Z4433 Z4433 Z46433 Z43433 Z44433 Z4433 Z00 Z4 Z46 Z43 Z44 Z4 Z4 Z4 Z46 Z43 Z44 Z4 Z003 Z43 Z463 Z433 Z443 Z43 Z43 Z43 Z463 Z433 Z443 Z43 Z00 Z4 Z46 Z43 Z44 Z4 Z4 Z4 Z46 Z43 Z44 Z4 Z007 Z47 Z467 Z437 Z447 Z47 Z47 Z47 Z467 Z437 Z447 Z47 Z003 Z43 Z463 Z433 Z443 Z43 Z43 Z43 Z463 Z433 Z443 Z43 Z0033 Z433 Z4633 Z4333 Z4433 Z433 Z433 Z433 Z4633 Z4333 Z4433 Z433 Z003 Z43 Z463 Z433 Z443 Z43 Z43 Z43 Z463 Z433 Z443 Z43 Z0037 Z4 Z4637 Z4337 Z4437 Z437 Z Z437 Z4637 Z4337 Z4437 Z437 Z0067 Z467 Z4667 Z4367 Z4467 Z467 Z467 Z467 Z4667 Z4367 Z4467 Z467 Z0063 Z463 Z4663 Z4363 Z4463 Z463 Z463 Z463 Z4663 Z4363 Z4463 Z463 Z00637 Z46 Z46637 Z43637 Z44637 Z4637 Z6 Z4637 Z46637 Z43637 Z44637 Z4637 Z00737 Z47 Z46737 Z43737 Z44737 Z4737 Z6 Z4737 Z46737 Z43737 Z44737 Z4737 Z-one Normally losed Valve ctuators & 3-way iverting Valve ody ombinations Matrix actuator body Z30004 Z30004 Z300043 Z30003 Z3004 Z3004 Z30043 Z30043 Z30043 Z300433 Z300 Z3003 Z300 Z3007 Z3003 Z30033 Z3003 Z30037 Z30067 Z30063 Z300637 Z300737 Z000 Z6000 Z3000 Z4000 Z000 Z000 Z000 Z6000 Z3000 Z4000 Z000 Z604 Z6604 Z6304 Z6404 Z604 Z604 Z604 Z6604 Z6304 Z6404 Z604 Z604 Z6604 Z6304 Z6404 Z604 Z604 Z604 Z6604 Z6304 Z6404 Z604 Z6043 Z66043 Z63043 Z64043 Z6043 Z6043 Z6043 Z66043 Z63043 Z64043 Z6043 Z603 Z6603 Z6303 Z6403 Z603 Z603 Z603 Z6603 Z6303 Z6403 Z603 Z64 Z664 Z634 Z644 Z64 Z64 Z64 Z664 Z634 Z644 Z64 Z64 Z664 Z634 Z644 Z64 Z64 Z64 Z664 Z634 Z644 Z64 Z643 Z6643 Z6343 Z6443 Z643 Z643 Z643 Z6643 Z6343 Z6443 Z643 Z643 Z6643 Z6343 Z6443 Z643 Z643 Z643 Z6643 Z6343 Z6443 Z643 Z643 Z6643 Z6343 Z6443 Z643 Z643 Z643 Z6643 Z6343 Z6443 Z643 Z6433 Z66433 Z63433 Z64433 Z6433 Z6433 Z6433 Z66433 Z63433 Z64433 Z6433 Z6 Z66 Z63 Z64 Z6 Z6 Z6 Z66 Z63 Z64 Z6 Z63 Z663 Z633 Z643 Z63 Z63 Z63 Z663 Z633 Z643 Z63 Z6 Z66 Z63 Z64 Z6 Z6 Z6 Z66 Z63 Z64 Z6 Z67 Z667 Z637 Z647 Z67 Z67 Z67 Z667 Z637 Z647 Z67 Z63 Z663 Z633 Z643 Z63 Z63 Z63 Z663 Z633 Z643 Z63 Z633 Z6633 Z6333 Z6433 Z633 Z633 Z633 Z6633 Z6333 Z6433 Z633 Z63 Z663 Z633 Z643 Z63 Z63 Z63 Z663 Z633 Z643 Z63 Z637 Z6637 Z6337 Z6437 Z637 Z637 Z637 Z6637 Z6337 Z6437 Z637 Z667 Z6667 Z6367 Z6467 Z667 Z667 Z667 Z6667 Z6367 Z6467 Z667 Z663 Z6663 Z6363 Z6463 Z663 Z663 Z663 Z6663 Z6363 Z6463 Z663 Z6637 Z66637 Z63637 Z64637 Z6637 Z6637 Z6637 Z66637 Z63637 Z64637 Z6637 Z6737 Z66737 Z63737 Z64737 Z6737 Z6737 Z6737 Z66737 Z63737 Z64737 Z6737
Z-one Normally Open Valve ctuators & -way Straight Thru Valve ody ombinations Matrix actuator body Z0004 Z0004 Z00043 Z004 Z004 Z0043 Z0043 Z0043 Z00433 Z00 Z003 Z00 Z007 Z003 Z0033 Z003 Z0037 Z0067 Z0063 Z00637 Z00737 Z3000 Z36000 Z33000 Z34000 Z3000 Z4000 Z46000 Z43000 Z44000 Z4000 Z4304 Z43604 Z43304 Z43404 Z4304 Z4404 Z44604 Z44304 Z44404 Z4404 Z4304 Z43604 Z43304 Z43404 Z4304 Z4404 Z44604 Z44304 Z44404 Z4404 Z43043 Z436043 Z433043 Z434043 Z43043 Z44043 Z446043 Z443043 Z444043 Z44043 Z434 Z4364 Z4334 Z4344 Z434 Z444 Z4464 Z4434 Z4444 Z444 Z434 Z4364 Z4334 Z4344 Z434 Z444 Z4464 Z4434 Z4444 Z444 Z4343 Z43643 Z43343 Z43443 Z4343 Z4443 Z44643 Z44343 Z44443 Z4443 Z4343 Z43643 Z43343 Z43443 Z4343 Z4443 Z44643 Z44343 Z44443 Z4443 Z4343 Z43643 Z43343 Z43443 Z4343 Z4443 Z44643 Z44343 Z44443 Z4443 Z43433 Z436433 Z433433 Z434433 Z43433 Z44433 Z446433 Z443433 Z444433 Z44433 Z43 Z436 Z433 Z434 Z43 Z44 Z446 Z443 Z444 Z44 Z433 Z4363 Z4333 Z4343 Z433 Z443 Z4463 Z4433 Z4443 Z443 Z43 Z436 Z433 Z434 Z43 Z44 Z446 Z443 Z444 Z44 Z437 Z4367 Z4337 Z4347 Z437 Z447 Z4467 Z4437 Z4447 Z447 Z433 Z4363 Z4333 Z4343 Z433 Z443 Z4463 Z4433 Z4443 Z443 Z4333 Z43633 Z43333 Z43433 Z4333 Z4433 Z44633 Z44333 Z44433 Z4433 Z433 Z4363 Z4333 Z4343 Z433 Z443 Z4463 Z4433 Z4443 Z443 Z4337 Z43637 Z43337 Z43437 Z4337 Z4437 Z44637 Z44337 Z44437 Z4437 Z4367 Z43667 Z43367 Z43467 Z4367 Z4467 Z44667 Z44367 Z44467 Z4467 Z4363 Z43663 Z43363 Z43463 Z4363 Z4463 Z44663 Z44363 Z44463 Z4463 Z43637 Z436637 Z433637 Z434637 Z43637 Z44637 Z446637 Z443637 Z444637 Z44637 Z43737 Z436737 Z433737 Z434737 Z43737 Z44737 Z446737 Z443737 Z444737 Z44737 To use the above tables follow this example: Select actuator Z3000 from the top row combined with body Z0004 from left column to create the combination Z4304. SPEIFITION SUMMRIES The Z-one series two-position spring return with removable actuator zone valve. Z series actuator is N or NO 4 V to 77 V 0/60 Hz 6. W 7 V, with or without auxiliary switch {(4 V: 0.4, 4 V) (0-77 V:.0, 0 V)}, uxiliary switch for 4 V actuator is a sealed reed switch, includes leads or terminal block (4 V only); operating temperature from 3 ~ 04 F for 4 V and 0 V actuators; 3 ~ 70 deg F for 08 V, 30 V, 77 V actuators. Z (-way) series and Z3 (3-way) series are forged brass valve body rated at 300 psi, temperature rated 3 ~ 40 F. Valve stem stainless steel, seals EPM, flows from.0 ~ 7. v connections size from / to /4, sweat, NPT female threads, SE flare and inverted flare. We reserve the right to change our products and their relevant technical data, contained in this publication, at any time and without prior notice. LEFFI aleffi North merica, Inc. 3883 West Milwaukee Road / Milwaukee, WI 308 Tel: 44.38.360 / Fax: 44.38.366 / www.caleffi.us opyright 009 aleffi