Technical Data Sheet TDSBB 1005 Blast tested to 100kg and now 500kg charges and also IED devices Ballistic and Blast Steel and Aluminium Glazed Window, Door and Screen Systems Blast rated ballistic window Designed primarily for commercial and military environments. PPC or anodised factory applied finishes in a wide range of RAL colours For internal and external applications Extensive range of testing Configurations Single and multiple combined units Can be upgraded to offer higher levels of protection in the future should current threat levels change Typical steel and aluminium frame profiles see accompanying details for further information 1
Frame profile Available as steel window, glazed door and screen profile Also available as aluminium profile systems Minimum frame depth/wall thickness 100mm 150mm Finishes Factory applied Polyester Powder Coat Galvanised Prime paint finish Anodised Available sizes Min 200mm x 200mm as window, min 600 x 1200 as door detail No maximum single pane size but suggest < 1.5m2 due to weight With additional units indefinite Glass Low iron Tinted Double glazed units Glazing thicknesses Minimum 7.5mm for blast protection Generally 50mm 82mm offering blast and also ballistic protection Maximum single glass pane size 4000mm x 3000mm Certified Ballistic Standards BS EN1522/23/1063 FB7/BR7 BS EN1522/23/1063 FB6/BR6 BS EN1522/23/1063 FB5/BR5 BS EN1522/23/1063 FB4/BR4 BS EN1522/23/1063 FB3/BR3 NIJ 0108.01 IV NIJ 0108.01 IIIA UL752 Level 9 UL752 Level 5 UL752 Level 3 AK47 Blast ratings Arena testing 100 kg @15m with ballistic protection Protecting against fragmentation grenades and pipe bombs Options Thermally broken Fire rated 60 minutes Weights Frame profiles approx. 8kg/m 15kg/m Glass from 32kg/m2 to 196kg/m2 Packing Supplied in international crates for dispatch Both frames and glazing are tested together as a system whether for blast or ballistic applications United Kingdom Ministry of Defence approved test centres 2
Glazed Doors and Screen Configurations This glazing system is available as a window, glazed door or screen application combining European and American standards up to 7.62 Armour Piercing ammunition 3
Blast Testing Report extract Glazed test system before and after blast testing 4
Ballistic charts showing the relationship between weapons and ammunition Above: BS EN 1522/23 and BS EN1063 Below: UL 752 comparisons 5
Glazed systems are extensively tested against a wide range of both ballistic and blast threats producing a cost effective product and solution for all applications Ballistic test report extract see data table for comprehensive performance specifications 6
The Ballistic/Bullet Glazed System Data Sheet covers our products which are tested to: BS EN1522/23 and EN 1063 FB7/BR7 7.62 Armour Piercing Ammunition Rifles BS EN1522/23 and EN 1063 FB6/BR6 7.62 NATO ammunition Rifles BS EN1522/23 and EN 1063 FB5/BR5 5.56 NATO ammunition Rifles BS EN1522/23 and EN 1063 FB4/BR4.44 Magnum Handguns BS EN1522/23/1063 FB3/BR3 Handguns.44 Handguns NIJ 0108.01 IV 7.62 Armour Piercing Ammunition Rifles NIJ 0108.01 IIIA.44 and 9mm Ammunition Handguns UL752 Level 9 7.62 Armour Piercing Ammunition Rifles UL752 Level 5 7.62 Ammunition Rifles UL752 Level 3.44 Magnum handguns AK47 Kalashnikov Assault Rifles Also see below our Glazing Data Sheets which cover our glass products tested to BS EN 1063 European Standards and now independently tested to meet American UL 752 and NIJ 0108.01 standards of ballistic and bullet protection. Shot No. Velocity m/s Trauma/Spall Comments Area of Assembly Test 1 861.10 No Spall Level 5 Frame System Pass 2 835.94 No Spall Level 5 Glass Pass 3 420.20 No Spall Level 3 Frame System Pass 4 419.74 No Spall Level 3 Frame System Pass 5 N/R No Spall Level 3 Frame System Pass 6 425.68 No Spall Level 3 Frame System Pass 7 431.85 No Spall Level 3 Glass Pass 8 430.28 No Spall Level 3 Glass Pass 9 430.26 No Spall Level 3 Glass Pass 10 831.46 No Spall FB6 Frame System Pass 11 824.33 No Spall FB6 Frame System Pass 12 829.05 No Spall FB6 Frame System Pass 13 953.74 No Spall FB5 Frame System Pass 14 954.56 No Spall FB5 Frame System Pass 15 958.68 No Spall FB5 Frame System Pass 16 427.42 No Spall FB4 Frame System Pass 17 N/R No Spall FB4 Frame System Pass 18 475.08 No Spall FB4 Frame System Pass 19 468.24 No Spall FB4 Frame System Pass 20 434.07 No Spall FB4 Frame System Pass 21 432.21 No Spall FB3 Frame System Pass 22 437.18 No Spall FB3 Frame System Pass 23 432.11 No Spall FB3 Frame System Pass 24 830.08 No Spall BR7 Glass Pass 25 676.64 No Spall AK47 Frame System Pass Extract from Test Report No. 10474b Wiltshire Ballistic Services 7
Wiltshire Ballistic Services Ltd The Ranges, Station Road, Devizes Wiltshire, SN10 1BZ, UK Tel: +44 (0)1380 721644 Fax: +44 (0)1380 721421 http://www.wiltshireballistics.co.uk Blast and Ballistics Ltd Trial Number 10418a 26 Birmingham Road Walsall West Midlands WS1 2LZ BALLISTIC TEST REPORT 27 July 2015 Please find attached, reports for the following test/s carried out at Wiltshire Ballistic Services on 2 0 J u l y 2 0 1 5. Sample Name or No. Description Results Ballistic Glazing System 7.62x51mm FN AP Passed BSEN 1522/23(1999) BSEN 1522/23 (1999) FB7 FB7 S (splinters/spall) Wiltshire Ballistic Services Ltd The Ranges, Station Road, Devizes Wiltshire, SN10 1BZ, UK Tel: +44 (0)1380 721644 Fax: +44 (0)1380 721421 http://www.wiltshireballistics.co.uk Blast and Ballistics Ltd Trial Number 10418c 26 Birmingham Road Walsall West Midlands WS1 2LZ BALLISTIC TEST REPORT 10 August 2015 Please find attached, reports for the following test/s carried out at Wiltshire Ballistic Services on 2 0 J u l y 2 0 1 5. Sample Name or No. Description Results Ballistic Glazing System 30 06 FN M2 AP 166gr All shots held no spall NIJ 0108.01 level IV 8
Wiltshire Ballistic Services Ltd The Ranges, Station Road, Devizes Wiltshire, SN10 1BZ, UK Tel: +44 (0)1380 721644 Fax: +44 (0)1380 721421 http://www.wiltshireballistics.co.uk Blast and Ballistics Ltd Trial Number 10474b 26 Birmingham Road Walsall West Midlands WS1 2LZ BALLISTIC TEST REPORT 05 January 2016 Please find attached, reports for the following test/s carried out at Wiltshire Ballistic Services on 05 January 2016. Sample Name or No. Description Results Ballistic Glazing System UL 752 Level 5; UL 752 Level 3; EN 1522/23 All shots held, no spall observed and EN 1063 FB/BR 3, 4, 5 and 6. Wiltshire Ballistic Services Ltd The Ranges, Station Road, Devizes Wiltshire, SN10 1BZ, UK Tel: +44 (0)1380 721644 Fax: +44 (0)1380 721421 http://www.wiltshireballistics.co.uk Blast and Ballistics Ltd Trial Number 10505 26 Birmingham Road Walsall West Midlands WS1 2LZ BALLISTIC TEST REPORT 23 March 2016 Please find attached, reports for the following test/s carried out at Wiltshire Ballistic Services on 23 March 2016. Sample Name or No. Description Results Ballistic Glazing System.44 Gas Check 9mm All shots held no spall NIJ 0108.01 level III Bullet resistant security glass for interior and exterior application 9
D A T A S H E E T Bullet resistant security glass for interior and exterior application BR3-NS CLASSIFICATION PRODUCT FEATURES = Bullet Resistant Laminated safety glass Bullet resistant glazing offering an effective resistance against specific weapons and ammunition types. A distinction is made between splintering and non-splintering glass. TECHNICAL SPECIFICATIONS Reaction (EN 1063) Maximum Glass Size (max. 10,4 m 2 ) Thickness tolerance Length/height tolerance Impact resistance (EN 12600) Application Conditions BR3-NS (no splinters) 2600 mm x 4000 mm*** ±3 mm ±4 mm to 1000 mm, ±5 mm to 2000 mm, ±6 mm over 2000 mm 1 (B) 1 classification For exterior applications the glazing must be configured as insulating glass unit with low emissivity or solar control properties to achieve an adequate u-value. For more information and assistance, please contact your local Vetrotech agent and refere to the relevant Quality Guideline, Application Conditions. CE certificate No. of conformity CPD/0497/4882/13 (you can obtain a DoP* from your national sales office) - AoC-Level 1 ID-No. HN 344-NS Hazardous material contained None Nominal thickness 44 mm (Planilux ) 44 mm (Diamant - extra clear) Weight 104 kg/m 2 104 kg/m 2 Sound reduction Rw (EN 140-3) NPD** NPD** Light transmission (EN 410) 74% 84% Light reflection rl (exterior/interior) 7%/7% 8%/8% U value, W/m 2 K (EN 673) 4,7 4,7 g value 0,54 0,69 Energy transmission te 42% 61% Energy reflection re (exterior/interior) 5%/5% 6%/6% * Declaration of Performances ** NPD = No Performance Declared *** Bigger sizes available on request 2014 / subject to change without notice / May 2014 / version 2.0 INT en 10
Bullet resistant security glass for interior and exterior application New Product Image showing a 47mm thick BR4 NS all glass product which has just been tested with 8 shots from a.44 caliber gas checked round under NIJ 0108.01 NIJ IIIA testing 11
D A T A S H E E T Bullet resistant security glass for interior and exterior application BR4-NS CLASSIFICATION PRODUCT FEATURES = Bullet Resistant Laminated safety glass Bullet resistant glazing offering an effective resistance against specific weapons and ammunition types. A distinction is made between splintering and non-splintering glass. TECHNICAL SPECIFICATIONS Reaction (EN 1063) Maximum Glass Size (max. 11,6 m 2 ) Thickness tolerance Length/height tolerance Impact resistance (EN 12600) Application Conditions BR4-NS (no splinters) 2600 mm x 5000 mm*** ±3 mm ±4 mm to 1000 mm, ±5 mm to 2000 mm, ±6 mm over 2000 mm 1 (B) 1 classification For exterior applications the glazing must be configured as insulating glass unit with low emissivity or solar control properties to achieve an adequate u-value. For more information and assistance, please contact your local Vetrotech agent and refere to the relevant Quality Guideline, Application Conditions. CE certificate No. of conformity CPD/0497/4882/13 (you can obtain a DoP* from your national sales office) - AoC-Level 1 ID-No. HN 454-NS Hazardous material contained None Nominal thickness 54 mm (Planilux ) 54 mm (Diamant - extra clear) Weight 129 kg/m 2 129 kg/m 2 Sound reduction Rw (EN 140-3) NPD** NPD** Light transmission (EN 410) 71% 83% Light reflection rl (exterior/interior) 7%/7% 8%/8% U value, W/m 2 K (EN 673) 4,5 4,5 g value 0,51 0,67 Energy transmission te 37% 59% Energy reflection re (exterior/interior) 5%/5% 6%/6% * Declaration of Performances ** NPD = No Performance Declared *** Bigger sizes available on request 2014 / subject to change without notice / May 2014 / version 2.0 INT en 12
Bullet resistant security glass for interior and exterior application Inside protected face Image showing the 47mm thick BR4 NS all glass product after testing from the protected side note no penetration. 13
D A T A S H E E T Bullet resistant security glass for interior and exterior application BR5-NS CLASSIFICATION PRODUCT FEATURES = Bullet Resistant Laminated safety glass Bullet resistant glazing offering an effective resistance against specific weapons and ammunition types. A distinction is made between splintering and non-splintering glass. TECHNICAL SPECIFICATIONS Reaction (EN 1063) Maximum Glass Size (max. 10,7 m 2 ) Thickness tolerance Length/height tolerance Impact resistance (EN 12600) Application Conditions BR5-NS (no splinters) 2600 mm x 5000 mm*** ±3 mm ±4 mm to 1000 mm, ±5 mm to 2000 mm, ±6 mm over 2000 mm 1 (B) 1 classification For exterior applications the glazing must be configured as insulating glass unit with low emissivity or solar control properties to achieve an adequate u-value. For more information and assistance, please contact your local Vetrotech agent and refere to the relevant Quality Guideline, Application Conditions. CE certificate No. of conformity CPD/0497/4882/13 (you can obtain a DoP* from your national sales office) - AoC-Level 1 ID-No. HN 558-NS Hazardous material contained None Nominal thickness 58 mm (Planilux ) 58 mm (Diamant - extra clear) Weight 139 kg/m 2 139 kg/m 2 Sound reduction Rw (EN 140-3) NPD** NPD** Light transmission (EN 410) 70% 82% Light reflection rl (exterior/interior) 7%/7% 8%/8% U value, W/m 2 K (EN 673) 4,4 4,4 g value 0,50 0,67 Energy transmission te 36% 58% Energy reflection re (exterior/interior) 5%/5% 6%/6% * Declaration of Performances ** NPD = No Performance Declared *** Bigger sizes available on request 2014 / subject to change without notice / May 2014 / version 2.0 INT en 14
Ballistic Glass Number of test shots There are various requirements when testing ballistic glass regarding the number of shots that the test sample is subjected to. There is also a pattern set out in each standard as to the position and angle of the shots. The image above clearly shows a five shot arrangement on the glass during an NIJ IIIA test. 15
D A T A S H E E T Bullet resistant security glass for interior and exterior application BR6-NS CLASSIFICATION PRODUCT FEATURES = Bullet Resistant Laminated safety glass Bullet resistant glazing offering an effective resistance against specific weapons and ammunition types. A distinction is made between splintering and non-splintering glass. TECHNICAL SPECIFICATIONS Reaction (EN 1063) Maximum Glass Size (max. 8,0 m 2 ) Thickness tolerance Length/height tolerance Impact resistance (EN 12600) Application Conditions BR6-NS (no splinters) 2000 mm x 4000 mm*** ±3 mm ±4 mm to 1000 mm, ±5 mm to 2000 mm, ±6 mm over 2000 mm 1 (B) 1 classification For exterior applications the glazing must be configured as insulating glass unit with low emissivity or solar control properties to achieve an adequate u-value. For more information and assistance, please contact your local Vetrotech agent and refere to the relevant Quality Guideline, Application Conditions. CE certificate No. of conformity CPD/0497/4882/13 (you can obtain a DoP* from your national sales office) - AoC-Level 1 ID-No. HN 673-NS Hazardous material contained None Nominal thickness 73 mm (Planilux ) 73 mm (Diamant - extra clear) Weight 175 kg/m 2 175 kg/m 2 Sound reduction Rw (EN 140-3) NPD** NPD** Light transmission (EN 410) 65% 80% Light reflection rl (exterior/interior) 6%/6% 7%/7% U value, W/m 2 K (EN 673) 4,2 4,2 g value 0,46 0,63 Energy transmission te 31% 54% Energy reflection re (exterior/interior) 5%/5% 6%/6% * Declaration of Performances ** NPD = No Performance Declared *** Bigger sizes available on request 2014 / subject to change without notice / May 2014 / version 2.0 INT en 16
Bullet resistant security glass for interior and exterior application Edge shots Image showing how glass is also tested around its periphery where it meets the frame. This is always carried when undergoing European testing and under those test conditions the glass and frame can also be turned to 45 degrees. 17
D A T A S H E E T Bullet resistant security glass for interior and exterior application BR7-NS CLASSIFICATION PRODUCT FEATURES = Bullet Resistant Laminated safety glass Bullet resistant glazing offering an effective resistance against specific weapons and ammunition types. A distinction is made between splintering and non-splintering glass. TECHNICAL SPECIFICATIONS Reaction (EN 1063) Maximum Glass Size (max. 8,0 m 2 ) Thickness tolerance Length/height tolerance Impact resistance (EN 12600) Application Conditions BR7-NS (no splinters) 2000 mm x 4000 mm*** ±3 mm ±4 mm to 1000 mm, ±5 mm to 2000 mm, ±6 mm over 2000 mm 1 (B) 1 classification For exterior applications the glazing must be configured as insulating glass unit with low emissivity or solar control properties to achieve an adequate u-value. For more information and assistance, please contact your local Vetrotech agent and refere to the relevant Quality Guideline, Application Conditions. CE certificate No. of conformity CPD/0497/4882/13 (you can obtain a DoP* from your national sales office) - AoC-Level 1 ID-No. HN 781-NS Hazardous material contained None Nominal thickness 81 mm (Planilux ) 81 mm (Diamant - extra clear) Weight 196 kg/m 2 196 kg/m 2 Sound reduction Rw (EN 140-3) NPD** NPD** Light transmission (EN 410) 63% 80% Light reflection rl (exterior/interior) 6%/6% 7%/7% U value, W/m 2 K (EN 673) 4,0 4,0 g value 0,45 0,63 Energy transmission te 29% 54% Energy reflection re (exterior/interior) 5%/5% 6%/6% * Declaration of Performances ** NPD = No Performance Declared *** Bigger sizes available on request 2014 / subject to change without notice / May 2014 / version 2.0 INT en 18
BS EN 1063 glass chart category classification Variant Thickness (mm) Weight (kg/m2) Bullet BR1 S 13 32 Bullet BR2 S 22 49 Bullet BR3 S 23 54 Bullet BR4 S 32 75 Bullet BR5 S 36 84 Bullet BR6 S 50 117 Bullet BR7 S 85 206 Bullet BR2 NS 31 73 Bullet BR3 NS 44 104 Bullet BR4 NS 54 129 Bullet BR5 NS 58 139 Bullet BR6 NS 73 175 Bullet BR7 NS 81 196 Blast ER1 S 10 22 Blast ER2 S 18 40 Blast ER3 S 31 73 Blast ER4 S 27 68 Blast ER1 NS 18 40 Blast ER2 NS 26 63 Blast ER4 NS 33 83 References: S = Spall small particles of the inner glass surface are allowed to fall from the back of the glass when tested and touch the witness card NS = Non Spall no particles of glass fall from the back of the test piece and touch the witness card 19
Bullet resistant security glass for interior and exterior application Glass Polycarbonate Ballistic/Bullet Glass This is a combination of glass and polycarbonate. The polycarbonate layer is bonded to the inside face of the bullet glass and that prevents the inner glass layers from breaking away and creating spall. This combination of glass and polycarbonate creates a lighter weight product and at the same time reduces the overall thickness of the bullet glazing. A comparative example would be between an all glass BR6 Non Spall glass (approximately 71mm thick) and a glass polycarbonate construction which again to BR6 would be around 38mm thick. The consideration when using glass polycarbonate ballistic glazing is that the polycarbonate on the inside face can become scratched and fogged generally through overzealous cleaning, particularly with abrasive cleaning products. The suggested method of cleaning polycarbonate surfaces is usually water with special attention to any additives that may be suggested by specialist cleaning product manufacturers. Spall allowed glass is a good alternative and using the above as an example then the BR6 Spall Allowed glass is 50mm thick and falls in between the BR6 NS and BR6 glass polycarbonate bullet glass. As with the BR6 NS ballistic glass it has a glass surface on both the attack side and also the protected side and therefore presents no problems when cleaning. The only time that real consideration may need to be given to Spall Allowed bullet glass is perhaps if it is used as a counter screen where the persons face is normally within around 450mm of the glass. Glass Polycarbonate Product Details: BR4 24mm thick BR5/6 38mm thick BR7 68mm thick Our glass is tested to: BS EN 1063 NIJ 0108.01 UL 752 test guidelines Email: sales@blastandballistics.com 20