SERIES 203FB 3-Piece Body Hygienic Ball Valve Valve Sizes: I /2" to 4", Optional 6" 3 piece body allows end connection variations Quick acting I /4 turn operation with visual indications of the flow Unobstructed flow path, ultimate flow rates, eliminates trap areas & pressure drops I. D. of valve port equals I.D. of tubing system I.S.O neck pad - ease of installation of actuation. Approved for use in Federally Inspected Meat and FDA - Compliance Choice of seating materials to insure bubble-tight sealing over a wide range of pressures and temperatures. This also insures compatibility with a variety of media. Stem seal design automatically adjusts for wear, temperature and pressure fluctuations. High guided stem design presents side loading providing a high - cycle life. These valves have been used in many processes where sub-micron contamination by microbes, media deposits or particles generated from other components can threaten the integrity of a process.vci's excellent unique design of this valve make it ideal for high-purity applications. Internal Surface Finish RMS RMS AA-RA Grit Size Micro-Inch Micron Micro-Inch 160 4.06 142 36 98 2.49 87 60 80 2.03 71 80 68 1.47 52 120 34 0.86 30 180 17 0.43 IS 240 14 0.36 12 320 Special Des ign avai lable for fu ll vacuum service. CV & Weight Chart Valve CvValue Weight Size U.S.G.P.M. Lbs. 1/4" 6 1.0 3/8" 6 1.0 1/2" IS 1.2 Stem Detail 3/4" 30 1.9 I" 60 2.9 I 1/4" 110 4.3 I li2" 130 6.0 2" 360 9.5 2 1/2" 400 17.4 3" 700 26.2 4" 1000 44.1 Live "0" Ring Design
SERIES 203FB Standards & Approvals FOR TUBING All materials of construction comply with FDA requirements. USDA Approval (with or UHMWPE seats) FOR PIPING SE valves meet ANSI Bl.20.1 NPT thread specifications. Socket dimensions conform to ANSI B 16. 1 I. Butt weld connections conform to MSS SP-72 End Connections Standard end connections for tubing are Quick Disconnect (Tri Ciamp ), and Extended Butt Weld for use with orbital welders. Aseptic Purge Connections Valves can be ordered with purge connections installed. Surface Finishes All Interior Wetted Surfaces on our VCI Hygienic Valve are 316L with a standard finish of 32 Ra, 16-24 Ra in the electro-polished version (optional polishing to 6-1 ORa). Seats & Seals Seat & seal materials are standard: Teflon ; R; UHMWPE and Poly-Carbon, plus a wide variety of other seat and seal materials are also available for special applications. Material List Item Qty I I 2 2 3 I 4 I 5 2 6 I 7 I set 8 I 9 I 10 I II 2 12 I 13 4* 14 4* I 5 4* 16 I ~ TY. 6FOR"' '""SEE AVAILABLE OPTION,..SWO, BW, SVV AND NPT Part Name Body Ends Ball Stem Seat*" Stem Seal Stem Packing Sleeve Stop Plate Gland Handle Nut Handle Body Bolts Spring Washers Nut Lock Pin R Materials 316L R Flush Bottom Tank Valves VCI offers a flush bottom tank clean valve. This valve can be ordered with aseptic purge connections for SIP I CIP and in self -draining configuration. Tank flanges are all per clients specific requirements. Clean Room Assembly VCI assembles all hygienic valves in our clean room. All valve components are vapor degreased and then washed before final assembly. They are then tested thoroughly before packaging ON OFF VCI All wetted components are wipe tested with Whatman # 44 Paper,AII wetted components are U. V. light inspected to confirm that surfaces are free of lint & particles. All valves are double sealed in two 4 mil plastic bags. Standard End Valve ISO Size 5211 A AI B 81 c D E F H L M 0 p Q 1/2"' F03 3.500 0.990 0.984 0.500 0.750 0.370 3/4" F04 4.000 1.210 0.987 0.750 0.750 0.620 I" F04 4.500 1.500 1.984 1.000 1.713 0.870 I 1/4" FOS 5.500 1.780 1.984 1.250 1.713 1.200 I 1/2" FOS 5.500 2.130 1.984 1.500 1.713 1.370 2" FOS 6.250 2.630 2.516 2.000 2205 1.870 2 1/2" F07 6.500 3.310 3.047 2.500 2.781 2.370 3" F07 10.500 3.860 3.579 3.000 3.281 2.870 4" FlO 12.500 4.750 4.682 4.000 4.344 3.834 1.000 1.420 1.050 1.650 1.050 1.650 1.950 2760 1.950 2760 3.900 5.750 2360 4.170 2830 5.040 3.070 5.040 3.350 7.830 3.660 7.830 4.090 7.830 4.960 10.000 5.350 10.000 6.570 11.930 M50.8 M50.8 M5 0.8 M81.25 M81.25 M8 1.25 1.140 1.340 1.570 1.770 2050 2380 2890 3.270 4.210 5.750 1.5 6.125 1.5 6.750 1.5 7.000 1.5 7.125 1.5 8.700 1.5 9.450 1.5 10.080 1.5 12. 125 2.0 Q = Shortest distance of XBO end to the nearest body bolt I nut.
SERIES 203TB Hygienic Flush Bottom Tank Valve Valve Sizes: I /2" to 4" Flush fit mounting flanges to eliminate media trap areas Full Porting offered to Internal Diameter of tubing or piping systems Manual or Automated operation with I.S.O. Neck Pad A full choice of Seat and Seal Materials A full choice of Pipe and Tubing Ends Cavity~Filled is also offered as self~draining and steam purgeable Approved for use in Federally Inspected Meat & FDA ~ Compliance All Tank Bottom Valves are manufactured to each clients specific requirements as a standard Optional: Titanium, Hastelloy and Monel. Wide range of internal Finish Surface Special Design for full vacuum service-available Applications Industrial Vessels Pharmaceutical Fermentation Reactors Primary Food Processing Cosmetics Mixing Vessels Chemical Feedstock Tanks Biotech Reactors Petro-Chem Processes Pressure Cookers on Food Processing Material List Qty. Part Name I Body I Tri-Ciamp End''** I Ball I Stem 2 Seat"* I Stem Seal I set Stem Packing I Sleeve I Stop Plate I Gland 2 Handle Nut I Handle 4* Body Bolts 4* Spring Washers 4* Bolt Nut I Lock Pin I Tank Fitment ' QTY. 6 FOR<' om-see AVAILABLE OPTION - swo. BW. SW AND NPT Materials A351 -CF3M 316 L R R 304 ss A351 - CF3M A351 - CF3M Multi-port ball, self-draining configurations For Pharmaceutical, Biotech and Food Processing, valves can be configured to be self draining in both the open and closed position. Special seats and multi-ported balls allow the valve to completely drain to the downstream side. Steam or water purges can also be added to sterilize or flush media between batches. Steam-In Place Versions Tank bottom valves can also be equipped with a single or multiple purge connections to allow purging between cycles or sterilization for aseptic processes. High-Purity Versions Electro-polished Clean Room Assembled U.V. Inspected Cavity-fillers & Purge Ports (optional) Self-Draining Versions available Quick Disconnect End Connections ~---- F -------~~~ Valve Size B c D E F 1/2" 2.875 0.370 2.360 1.140 4. 170 3/4" 3.063 0.620 2.830 1.340 5.040 I" 3.375 0.870 3.070 1.570 5.040 I 1/4" 3.500 1.120 3.350 1.770 7.830 I 1/2" 3.563 1.370 3.660 2.050 7.830 2" 4.350 1.870 4.090 2.380 7.830 2 1/2" 4.725 2.370 4.960 2.890 10.000 3" 5.040 2.870 5.350 3.270 10.000 4" 6.063 3.834 6.570 4.210 11.930 A&G to client's specifications
SERIES 303FB Hygienic "MULTI-PORT" Ball Valve Valve Sizes: I /2" to 4" Electro-polished - Standard 90 & 180 Travel I.S.O. Neck Pad Manual or Automated Operation Bottom or Side Leg available, "L" Ported Bottom Entry Stem & Cavity Filled - standard 3-Piece body allows end connection variations Full Port to Internal Diameter of tubing system Stem seal design automatically adjusts for wear, temperature and pressure fluctuations High guided stem design prevents leakage due to "Side Loading" A full choice of Seat and Seal Materials Approved for use in Federally Inspected Meat & FDA - Compliance Wide range of internal Finish Surface Special design for full vacuum service available Bill of Material - same as Series 203 FB/203TB Torque Teflon Seats Valve Sizes (in.lb) 1 /2" - 2" 240 ~---.~---r---=---.-----, 2, 61----l----t--+--1 192 1----l----t--::--+--::::;;o~ 1681----l---::1;-.-'9---1 1441--1"=--+ 120f-...,~::::::j-: 96~~~~--+-~ 48~ 72 r:~~:t-:~ 241----l----t---+--1 0 Teflon Seats Torque Valve Sizes (in.lb) 2'12" - 4" 1440 ~-i=-..::---r---.----, 240 o 100 200 300 400 6P ( PSIG ) Bottom Leg Side Leg 'BW & SW _!_j ~ 01 -l A1 ~ t------a------1 C. W.P. Ratings Valve C.W.P Size 1/2" 1000 3/4" 1000 I" 850 I 1/4" 520 I 1/2" 490 2" 380 2 1/2" 350 3" 275 4" 275 For: 203FB/203TB/303FB By tensile test results of valve specimens of the hydro-tested valves, the calculated final C.WP. ratings were obtained by using the actual tensile test results & burst test results. In Accordance With A.S.M.E. Section VIII UG I 0 I 'BW & SW Valve BWO TC NPT* Size A A A AI BWOrTC NPT BWO/TC NPT D D Dl Dl H BWO TC L p p NPP p Weight Lbs. 112" 5.750 3.500 2.763 0.990 0.370 0.560 0.370 0.250 2.360 4.170 2.875 1.670 3.000 1.3 3/4" 6.125 4.000 2.990 1.210 0.620 0.810 0.620 0.563 2.830 5.040 3.063 1.760 3.000 2.0 I" 6.750 4.500 3.620 1.500 0.870 1.000 0.870 0.750 3.070 5.040 3.375 1.950 3.000 3.0 I 1/4" 7.000 5.500 4. 130 1.780 1.120 1.250 1.120 1.000 3.350 7.830 3.500 2.300 3.000 4.5 I l/2" 7.125 5.500 4.720 2.130 1.370 1.500 1.370 1.125 3.660 7.830 3.562 2.300 3.000 6.5 2" 8.700 6.250 5.732 2.630 1.870 1.970 1.870 1.500 4.090 7.830 4.350 2.460 4.000 10.0 2 l/2'' 9.450 6.500 6.710 3.310 2.370 2.500 2.370 2.125 4.960 10.000 4.725 3.250 5.000 18.0 3" 10.080 10.500 7.520 3.860 2.870 3.000 2.870 2.500 5.350 10.000 5.040 5.250 6.000 25.5 4" 12.125 12.500 8.462 4.750 3.834 4.000 3.750 3.250 6.570 11.930 6.063 6.250 8.000 45.0