IPL MODEL SWZU 1 6 2 6 6 6 6 ILLUSTRATED PARTS LIST 0 2 6 8 THIS MANUAL CONTAINS THE ILLUSTRATED PARTS LIST FOR MODELS: SWZU6-1KA with a serial number of 260001 to 26 SWZU8-1KA with a serial number of 20001 to 2 SWZU2-1KA with a serial number of 280001 to 28 JUNE, 1 PART NUMBER 060
NOTES
TABLE OF CONTENTS SUBJECT PAGE Illustrated Parts List SWMU-6"Cutter Deck... 2- SWMU-8", 2"Cutter Decks... - Cutter Deck Frame 6"... 6- Cutter Deck Frame 8" and 2"... 8- Engine Deck... - Drive And Brake Components... 12-1 Handle Assembly... 1-1 Hydraulic Assembly... -1 Hydraulic Pump Assembly... -1 Engine Deck Wire Harness-1 & 1KA... 20 Handle Wire Harness... 20 Replacement Decals... 21-22 Lubrication & Maintenance... 2 Technical Specifcations... 2-2 MEMBER Equipment & Engine Training Council WE SUPPORT OPE TECHNICIAN CERTIFICATION 1
2 To"A" "A" 1 2 6 8 12 1 1 1 1 1 1A 20 21 22 2 2 2 26 2 22 28 2 0 1 2 1 1 6 8 0 1 2 2 8 0 1 2 6 8 8 62 0 60 2 61 0 1 6 SWZU00CD6 1 0 6 6 6" CUTTER DECKS
6" CUTTER DECKS Ref. Part No. Number Description 1 62 Cutter Deck (Includes Decals) 2 001-2 Capscrew, /8- x 1.0" Serrated Flange Hex Hd 228 Bracket, Anti-Scalp Wheel 0021-0 Lock Nut, /8- Center Lock 80-1 Bushing, 6 ID Oilite 6 82 Wheel, Anti-Scalp (Incl. Item ) 000-26 Bolt, Carriage /8- x.0" 8 88 Pin Assy., Deck Adj. (Incl. Items & ) 12 Spacer, Deck Adjustment Pin 81 Rod End, Male /8-2 RH Thread 0020-2 Nut, /8-2 Jam 12 661 Spindle Assembly 1 001-0 Nut, /- Serrated Flange 1 006-08 Key,1/ x 1/ x 2.0" 1 0001- Bolt, Hex Head /- x 1.2" 0 Spacer, Spindle 1 000- Flatwasher, /8 W 0001-1 Bolt, Hex Head /8- x.0" 1 810 Cutter Blade " (marbane) 81 Cutter Blade " Hi Lift (marbane) 20 28 Spindle Shaft 21 82 Seal, Cutter Spindle Top 22 822 Tapered Bearing Set (Two Bearings W/Race) 2 8-0 Grease Fitting 2 86 Relief Fitting, Cutter Spindle 2 2 Spindle Housing 26 12 Spacer, Outside 2 26 Spacer, Inside 28 82 Seal, Cutter Spindle Bottom 2 2 Spindle Bushing 0 8 Nut, Spindle 1 2262 Belt Cover, LH 2 82-01 Wing Nut, /8- Ref. Part No. Number Description 0021-0 Nut, /8- Elastic Stop 00-0 U-Nut, /8-0001-1 Bolt, Hex Head /8- x 2.0" 6 1 Pin, Deck Adj. Rear 0060-08 Pin, Sloted Spring / x 1.0" 8 808 Guide, Roller 0001-0 Bolt, Hex Head /- x 1.0" 0 Roller Shaft 1 826 Tapered Hub 2 82 Pulley 880 Belt, Cutter Deck 001-1 Capscrew, Socket Head. 1/-20 x 1." 0020-0 Hex Nut, /8-6 80 Spring, Chute Return 0021- Hex Nut, /- Elastic Stop 8 0021-0 Hex Nut, /8- Elastic Stop 00-0 Flatwasher, /8 (.8 x.1 x.) 0 001-0 Nut, /8- Serrated Flange 1 6 Discharge Chute 2 0001-1 Capscrew, Hex Head /8- x." 0001- Capscrew, Hex Head /8- x 1.0" Pivot, Idler - Long 0001-62 Capscrew, Hex Head 8/ x.2" 6 221 Base, Idler Pivot 000-0 Bolt, Carriage /- x 1.0" 8 6 Idler Arm Weldment 822 Ball Bearing 60 0001-8 Bolt, Hex Head /- x.2" 61 226 Belt Cover, RH 62 81 Spring, Deck Idler 6 80 Pulley, Idler 6 22 Heatshield * Common hardware which should be purchased locally. All bolts are Grade plated, all other fasteners zinc plated.
To"B" To "C" To"A" "A" "B" "C" To "D" "D" SWZU00CD8&2 1 2 6 8 12 1 1 1 1 1 20 21 22 22 2 2 2 26 2 28 28A 2 0 1 2 6 2 8 0 6 1 2 6 8 0 1 2 6 6 1 2 1 2 8 1 8 60 6 6 1 1 60 61 62 1 6 6 8 8 68 1 1 6 66 0 1 8" & 2" CUTTER DECKS
8" & 2" CUTTER DECKS Ref. Part Ref. Part No. No. Description 8 2 No. No. Description 8 2 1 6 Cutter Deck with Decals x 612 Cutter Deck with Decals x 2 001-2 Capscrew, /8- x 1.0" Serr. Flg. x x 0021-0 Lock Nut, /8- Center Lock x x 80-1 Bushing, 6 ID Oilite x x 82 Wheel, Anti-Scalp x x 6 228 Bracket, Anti-Scalp Wheel x x 000-26 Bolt, Carriage /8- x.0" x x 8 0021-0 Hex Nut, /8- Elastic Stop x x 00-0 Flatwasher, /8 (.8 x.1 x.) x x 822 Ball Bearings x x 6 Idler Arm RH x x 12 0 Pivot, Idle - Short x x 1 000-0 Bolt, Carriage /- x 1.0" x x 1 221 Base, Idler Pivot x x 1 0001-1 Capscrew, Hex Head /8- x 2.0" x x 0001- Capscrew, Hex Head /8- x 2.0" x x 1 0001- Capscrew, Hex Head /8- x 1.0" x x 001-0 Nut, /8- Serrated Flange x x 1 81 Pulley, Idler x x 20 88 Pin Assembly (Incl. 21 & 2) x x 21 0020-2 Nut, /8-2 Jam x x 22 12 Spacer, Deck Adjustment Pin x x 2 81 Rod End, Male /8-2 x x 2 661 Spindle Assembly x x 2 0 Spacer, Spindle x x 26 0001-1 Bolt,Hex Head /8- x.0" x x 2 000- Flatwasher, /8 W x x 28 8106 Cutter Blade -1/2" (marbane) x 81 Cutter Blade -1/2" Hi Lift (marbane) x 810 Cutter Blade " (marbane) x 81 Cutter Blade " Hi Lift (marbane) x 2 0001- Bolt, Hex Head /- x 1.2" x x 0 28 Spindle Shaft x x 1 82 Seal, Cutter Spindle - Top x x 2 822 Tapered Bearings (Two) x x 8-0 Grease Fitting x x 2 Spindle Housing x x 86 Relief Fitting, Cutter Spindle x x 6 12 Spacer Outside x x 26 Spacer, Inside x x 8 82 Seal, Cutter Spindle - Bottom x x 2 Spindle Bushing x x 0 8 Nut, Spindle x x 1 82-01 Wing Nut, /8- x x 2 Roller Shaft x x 0001-0 Bolt, Hex Head /- x 1.0" x x 0060-08 Pin, Slotted Spring / x 1.0" x x 1 Pin, Deck Adjustment Rear x x 6 826 Tapered Hub x x 808 Guide, Roller x x 8 82 Pulley x x 82 Pulley,. Double Groove x x 0 881 Belt, Deck Drive x 8122 Belt, Deck Drive x 1 001-1 Capscrew, Sckt. Hd. 1/-20 x 1." x x 2 0020-0 Hex Nut, /8- x x 808 Belt, Cutter Deck x 828 Belt, Cutter Deck x 22 Belt Cover, RH x x 0001-62 Capscrew, Hex Head /8- x.2" x x 6 6 Idler Arm Weldment x x 0001-1 Capscrew, Hex Head /8- x." x x 8 6 Discharge Chute x x 001-0 Nut, /- Serrated Flange x x 60 81 Spring, Deck Idler x x 61 0001-08 Bolt, Hex Head /- x.2" x x 62 80 Spring, Chute Return x x 6 0021-0 Nut, /8- Elastic Stop x x 6 001-0 Nut, /- Serrated Flange x x 6 0001-1 Bolt, Hex Head /8- x 2.0" x x 66 006-08 Key, 1/ x 1/ x 2.0" x x 6 80 Pulley, Idler x x 68 Pivot, Idler - Long x x 6 22 Belt Cover LH x x 0 00-0 U-Nut, /8- x x 1 22 Heatshield x 2288 Heatshield x * Common hardware which should be purchased locally. All bolts are Grade plated, all other fasteners zinc plated.
6" Deck Frame 6" DECK FRAME 1 2 0 6 2 26 22 28 2 12 8 2 1 1 1 1 20 2 21 1 2 1 SWUDF6 6
6" DECK FRAME Ref. Part No. No. Description 1 60 Belt Cover With Decal 2 82-01 Knob With Stud 002-0 Knob, Deck Cover Mounting 80-08 Bushing, Caster Frame Weldment, Deck Mounting - 6" 6 0062-0 Hair Pin Cotter,.1 x.2" 8-0 Grease Fitting Str. 1/-28 Self Tap 8 0066-01 Quick Pin.8 Dia 002-02 Nut, Push-On - /8 Thd. 001-0 Flatwasher, /8 - (.1 x.8 x.) 001-0 Nut, /8- Serrated Flange Hex Head 12 2 Yoke, Caster Wheel 1 0001-80 Capscrew, Hex Head 1/2-1 x 6.0" 1 0021-0 Locknut, 1/2-1 Elastic Stop 1 8 Wheel Assembly, Caster 8 Tire, x.00-1 810 Retainer 86 Roller Bearing 1 8 Rim,.0 x 2. With Zerk & Valve 20 8-0 Grease Fitting Str.1/-28 21 8 Roller Bearing.62 x.2" 22 0001-6 Capscrew, Hex Head /8- x 2.2" 2 * Tire Valve, Purchase Locally 2 000- Retaining Ring 1.0 Ext. 2 0 Bushing, Deck Adjustment Pin 26 001-2 Capscrew, Hex Head /-1 x 1.0" 2 001-0 Nut, /-1 Serrated Flange Hex 28 00-0 U-Nut, /8-2 Sleeve, Caster Wheel 0 000- Flatwasher, /8 - (.688 x 1. x.1) * Common hardware which should be purchased locally. All bolts are Grade plated, all other fasteners zinc plated.
8" & 2" DECK FRAME 8" Deck Frame 1 2 22 26 0 2 2 6 8 6 28 2 2 1 12 1 2 1 1 1 21 20 SWUDF8 8
8" & 2" DECK FRAME Ref. Part No. No. Description 8 2 1 61 Belt Cover With Decal x 612 Belt Cover With Decal x 2 82-01 Knob With Stud x x 002-0 Knob, Deck Cover Mounting x x 6 Bushing, Caster x x 8 Frame Weldment, Deck Mounting - 8" x Frame Weldment, Deck Mounting - 2" x 6 8-0 Grease Fitting Str. 1/-28 Self Tap x x 0066-01 Quick Pin,.8 Dia x x 8 002-02 Nut, Push-On - /8 Thd. x x 001-0 Flatwasher, /8 (.1 x.8 x.) x x 001-0 Nut, /8- Serrated Flange Hex Head x x 2 Yoke, Caster Wheel x x 12 0001-80 Capscrew, Hex Head 1/2-1 x 6.0" x x 1 0021-0 Locknut, 1/2-1 Elastic Stop x x 1 8 Wheel Assembly, Caster x x 1 8 Tire, x.00- x x 810 Retainer x x 1 86 Roller Bearing x x 8 Rim,.0 x 2. With Zerk & Valve x x 1 8-0 Grease Fitting Str.1/-28 x x 20 8 Roller Bearing.62 x.2" x x 21 * Tire Valve, Purchase Locally x x 22 0062-0 Hair Pin Cotter,.1 x.2" x x 2 000- Retaining Ring 1.0 Ext. x x 2 0 Bushing, Deck Adjustment Pin x x 2 001-2 Capscrew, Hex Head /-1 x 1.0" x x 26 001-0 Nut, /-1 Serrated Flange Hex x x 2 00-0 U-Nut, /8- x x 28 0001-6 Capscrew, Hex Head /8- x 2.2" x x 2 Sleeve, Caster Wheel x x 0 000- Flatwasher, /8 - (.688 x 1. x.1) x x * Common hardware which should be purchased locally. All bolts are Grade plated, all other fasteners zinc plated.
ENGINE DECK 1 2 21 6 1 8 2 28 2 0 0 2 2 1 1 12 1 2 20 26 2 26 22 1 0 1 0 2 0S08
ENGINE DECK Ref. Part No. No. Description 1KA 1KA 1 821 Engine, 1KA Kawasaki x 8 Engine, 1KA Kawasaki x 2 0002-0 Bolt, Hex Head M8-1.2 x mm x x 0020-02 Hex Nut, 1/-20 x x 00- Screw, 1/-20 x 2" Rnd. Hd Phillips x x 212 Strap, Fuel Tank x x 6 80 Cap, Fuel Tank x x 822 Pad, Rubber-Fuel Tank Upper x x 8 686 Fuel Tank Assembly (Includes Items, ) x x 80 Bushing x x 808 Valve, Fuel Shut-Off x x 80-02 Clamp, Fuel Hose x x 12 808 Fuel Hose, 1/ I.D. x 20" x x 1 8028-0 Cable Tie x x 1 80-02 Fuel Filter x x 1 81 Fuel Hose, /2 I.D. x." x x 0021- Nut, Hex Elastic Stop /- x x 1 811 Wire Harness Adapter x x 000-1 Flat Washer, 1" x x 1 000-0 Bolt, Carriage /- x 1" x x 20 000-0 Lock Washer, /" x x 21 001-0 Lock Washer, /" Int. Tooth x x 22 001-1 Capscrew, Hex Serrated Flange /- x 1." x x 0002-01 Bolt, Hex Head M8-1.2 x 0mm x x 2 0021-08 Nut, Hex Elastic Stop 1/-20 x x 2 820 Pad, Rubber-Fuel Tank Lower x x 2 6126 Engine Deck, " Wide W/Decals x x 26 000-0 Bolt, Hex Head 1/-20 x 1.2" x x 2 001-02 Nut, Hex Serrated Flange 1/-20 x x 28 001- Capscrew, Hex Serrated Flange /- x 1.2" x x 2 800-0 Clamp x x 0 210 Clutch Bracket x x 1 0001-08 Bolt, Hex Head /- x." x x * Common hardware which should be purchased locally. All bolts are Grade plated, all other fasteners zinc plated.
12 DRIVE AND BRAKE COMPONENTS 1 12 1 1 1 22 2 0 8 0 8 2 2 2 2 6 6 0 1 8 8 8 2 6 A A 1 0S0 1 2 8 A A 2 6 20 21 1 26 2 28 1 2 2 0 60 61
DRIVE AND BRAKE COMPONENTS Ref. Part No. No. Description 1KH 1KA 1 000-02 Retaining Ring, /" Ext. E X X 2 0001-1 Bolt, Hex Head /8- x 1" X X 82 Brake Shaft Assembly Weldment X X 0062-01 Hair Pin, Cotter (.0 x 1.62) X X 000-12 Bolt, Carriage /- x." X X 6 126 Brake Rod, Lower X X 001-0 Nut, Hex Serrated Flange /8- X X 8 1 Bushing, Brake X X 8-0 Grease Fitting X X 860 Brake Actuator Weldment, LH X X 861 Brake Actuator Weldment, RH X X 0001-6 Bolt, Hex Head /8- x 2.2" X X 12 86 Tire, x 8.0-8, Ply X X 1 868 Rim Assembly X X 1 2221 Lockwasher, Wheel Motor X X 1 86 Nut, Hex Castle /-28 X X 0028-01 Nut, Lug X X 1 86 Wheel Assembly (#12 tire mounted to #1 rim) X X 2221 Brake Drum X X 1 0008-01 1/2-20 Serrated Bolt X X 20 628 Hub, Wheel X X 21 810 Brake Band,." X X 22 006-0 Key, Woodruff / x." X X 2 81 Wheel Motor X X 2 8 Belt, Pump Drive X X 2 6 Electric Clutch X X 26 001-28 Flatwasher, /" (.6 x 1. x.2) X X 2 000-0 Lockwasher, /" Spring X X 28 0002-0 Bolt, Hex Head M-1. x 6mm X 0001-10 Bolt, Hex Head /-20 x 2." X 2 22 Plate, Backing X X 0 800-0 Clamp, Wire Loom X X 1 0021- Nut, Hex Elastic Stop /- X X 2 81 Rubber Pad, Clutch Stop X X 22 Retainer, Clutch Stop X X 0001-12 Bolt, Hex Head /- x 1." X X 81 Pulley, Pump Drive-Engine X X 6 0001-22 Bolt, Hex Head /8- x 2." X X 001-02 Nut, Hex Serrated Flange 1/-20 X X 8 8 Chain X X 0001- Bolt, Hex Head 1/-20 x 1.2" X X 0 0021-0 Nut, Hex Elastic Stop /8- X X 1 8 Spring, Pump Belt Idler X X 2 001-0 Nut, Hex Serrated Flange /- X X 006-20 Key, 1/ x 1/ x 1" X X 006-2 Key, 1/ x 1/ x 2." X X 00-0 Flatwasher, /8" (.1 x.8 x.) X X 6 8 Pulley, Idler." X X 886 Pulley, Pump Shaft X X 8 0012-0 Setscrew, /- x /8" X X 000-0 Lockwasher, /8" Spring X X 0 006-1 Key, mm x mm x 2mm X X 1 221 Base, Idler Pivot X X 2 02 Swivel Joint X X 0 Idler Arm Weldment, Pump X X 0001- Bolt, Hex Head /8- x." X X 0021-0 Locknut, /8- Center Lock X X 6 0001- Bolt, Hex Head /8- x " X X 0 Pivot, Idler (Long) X X 8 822 Ball Bearings X X 86 Ring, Split X X 60 0001-11 Bolt, Hex Head /8- x 2.6 X X 61 866 Spring, Return X X 1
1 8 HANDLE ASSEMBLY 1 1 8 2 6 1 22 20 2 2 26 0 2 6 61 6 8 0 8 2 2 68 21 1 1 1 1 1 28 2 2 1 2 12 0 SWZU00HA 6 1 0 60 60 81 80 2 1 8 88 61 82 86 A A 20 REF. 0 8 66 6 8 B B 1 6 8 8 6 8 61 2 88 66 2 0 6 8 6 1 82 66 6 60 0 1 6 0 62 2 2 2 C C 8 8 8 2
HANDLE ASSEMBLY Ref. Part No. No. Description 1KH 1KA 1 628 Upper Handle Wlmt. W/Decals x x 2 26 Quadrant, Speed Control x x 0062-02 Hairpin,.0 x 1.1 x x 282 Lever, Speed Adjustment x x 086 Bushing, Speed Adjustment Lever x x 6 * Hex Head Bolt, /8- x 1." x x 8-01 Ball Plunger x x 8 802 Knob, Speed Adjustment x x 001-01 Capscrew, 1/-20 x /" FHHS x x 0021-08 Nut, 1/-20 Elastic Stop x x 0021- Nut, /- Elastic Stop x x 12 * Screw, #-2 x 1/2" PW HD x x 1 86 Throttle Control x x 1 001-01 Nut, #-2 Serr. Flange x x 1 812 Bushing x x 2 Handle, Oper. Presence-RH x x Handle, Oper. Presence-LH x x 1 88 Switch, Elec. Clutch Eng. (incl.nut) x x 86 Wire Harness, Manual Start x x 1 860 Key Switch, Manual Srt. (incl. Hdw) x x 20 6121 Neutral Latch-RH x x 6122 Neutral Latch-LH x x 21 81 Switch, Neutral Interlock x x 22 81 Grip x x 2 002-01 Washer, Curved Spring x x 2 * Flat Washer x x 2 0021- Nut, /- Elastic Stop x x 26 * Hex Head Bolt, /- x 2" x x 2 * Hex Hd. Bolt, /- x 2." x x 28 608 Lever, Steering Control (incl. 2) x x 2 81 Grip, Steering Control x x 0 1 Rod, Steering Control x x 1 81 Spring, Handle Return x x 2 * Capscr., /8- x 1" Ser. Flange x x 866 Spring x x 001-0 Nut, /8- Serr. Flange x x 01 Rod Speed Control x x 6 0 Bellcrank, Speed Control x x * Setscrew, 1/-28 x.2" x x 8 6 Cam, Speed Control (incl. SS) x x 6 Jackshaft, Speed Control x x 0 006-1 Key, 1/8 x 1/2" Woodruff x x 1 * Roll Pin, /-. x x 2 * Nut, Elastic Stop /8- x x 822 Flange, Bearing x x * Capscrew, /- x 1" Serr. Flg. x x 001-0 Nut, /- Serrated Flange x x 6 22 Plate, Side x x 6 Support, Neutral Support x x 8 80 Bearing, Speed Ctrl. Bellcrank x x * Hex Head Bolt, /- x 1-/" x x 0 8-02 Spring, Return x x 1 22 Spacer, Side Plate x x 2 001-08S Flat Wshr., /-.66 x 1.2 x.0 x x 006-0 Key, Woodruff, / x." x x Ref. Part No. No. Description 1KH 1KA 0001- Bolt, Hex Head, 1/-20 x 1.2 x x * HH Bolt,/- x." x x 6 000-0 Lock Washer, / x x 000-02 Clip, Retaining.0 diameter x x 8 822 Bearing, Ball Neutral Return x x 6 Cam, Neutral (incl. grease ftng.) x x 60 8-0 Grease Fitting, 1/-28 UNF x x 61 000-01 Retaining Ring, /8 Ext. "E" x x 62 * Hex Head Bolt, /- x 1" x x 6 Lever, Speed Control x x 6 * Bolt, Serr. Flange 1/-20 x." x x 6 000- Stud, /8-x. x x 66 001-0 Flat Wshr., 1/ x.06 x 12 ga x x 6 By Ref. Deck, Engine x x 68 0001- Hex Head Bolt, /- x 1.2" x x 6 82 Choke Control x x 0 0001-2 Bolt, Hex Head /8- x.2" x x 1 21 Fuse Holder x x 2 20 Swivel Joint, Steering Rod x x 80-06 Bushing x x 828 Blade Fuse, 20A x x 0021-01 Nut, #-2 Elastic Stop x x 6 * Screw, #-2 x 1." Phillips x x 000-02 Lockwasher, 1/" x x 8 02 Swivel Joint x x 12 Rod, Brake Lever x x 80 0001-21 Hex Hd. Bolt, /8- x 1." x x 81 81 Switch, Parking Brake x x 82 0021-0 Nut, /8- Elastic Stop x x 8 2120 Plate, Threaded x x 8 * Bolt, 1/-20 x." x x 8 212 Spacer x x 86 6 Parking Brake Lever with Grip x x 8 8 Switch, Safety x x 88 0020-1 Nut, /8-2 x x 8 81 Bushing, Bearing Retainer x x 0 8120 Bearing, Neutral Lock x x 1 82 Grip, Parking Brake x x 2 86 Ball Joint, RH Thread x x 0062-01 Hairpin,.0 x 1.62" x x 822 Bracket, Choke Mtg. x x 126 Rod, Lower Brake x x 6 222 Plate, Coupler x x 1 Shaft, Pump Control x x 8 8 Spring x x 88-0 Knob, Tracking Adjustment x x 0 882 Block, Pump Control x x 1 26 Control, LH (inc. bush. & decal) x x 2 Control, RH (inc. bush. & decal) x x 2 800-1 Wire Loom x 1 Bushing x x 0001-20 Bolt, Hex Head /8-x1. x x * Common hardware which should be purchased locally. All bolts are Grade plated, all other fasteners zinc plated. 1
HYDRAULIC ASSEMBLY B E D D A E C C F G J H H J 1 2 6 8 28 28 12 2 1 20 1 1 2 22 12 1 20 6 B 1 8 2 28 28 2 2 A 1 22 1 1 2 2 2 1 1 1 1 21 2 26 0S011 G F 6 2
HYDRAULIC ASSEMBLY Ref. Part No. Number Description 1KH 1KA 1 86 Cap, Oil Reservoir x x 2 688 Oil Reservoir (With Fittings) x x 80-0 Elbow, 0 deg. /-20 x /- x x 8-02 Coupling, /-20 SAE Flare Swivel to 1/" Hose Push On x x 882 Hose, 1/" ID - " Long (Order By The Inch) x x 6 80-0 Elbow, 0 deg. /-20 JIC to /- "O" Ring x x 860-06 O-Ring x x 8 ** Pump, Hydro-Gear BDP-L x x 000- Bolt, Carriage, /8- x 1.2" x x 8126 Hose, Pump to Wheel Motor x x 860-02 O-Ring x x 12 80-0 Elbow, 0 deg., 1/2 NPT x x 1 882 Hose, 1/" ID - " Long (Order By The Inch) x x 1 81-02 Oil Filter Base x x 1 886-0 Elbow, 0 deg. 1/2" NPT x x 22 Strap, Hydraulic Tank x x 1 86-0 Coupling, /- SAE to 1/2" Hose Push On x x 001- Capscrew, /- x." Serr. Flange x x 1 860-0 O-Ring x x 20 886-01 Elbow, 0 deg. Male 1/ NPT to 1/ Hose Push On x x 21 001-0 Nut, /- Serr. Flange x x 22 8 Hose, Formed 1/2" ID x x 2 8 Hose, Pump to Wheel Motor x x 2 810 Tube, Filler Neck x x 2 682 Engine Deck (" Wide) W/Decals x x 26 001-0 Nut, /8- Serr Flange x x 2 88 Oil Filter x x 28 88-01 Elbow, Deg.-/- JIC Male x Male /- O-Ring x x 2 860-0 O-Ring x x 0 81-02 Coupling, /8 Pipe to 1/2 Push-on x x 1 88-01 T-Fitting, 1/2 (/-) x x 2 81-02 Cap, /- x x 00- Screw, 1/-20 x 2.0" Round Head Phillips x x 0021-08 Nut, 1/-20 x x 8-0 Clamp,.8 max dia. x x 6 22 Bracket, Hydraulic Tank x x * Common hardware which should be purchased locally. All bolts are Grade plated, all other fasteners zinc plated. ** Purchase through your Hydro-Gear Distributor. 1
HYDRAULIC PUMP ASSEMBLY (BDP-L) 0 26 Overhaul Seal Kit 2 2 22 1 2 28 2 2 1 20 21 1 1 2 1 1 12 6 8 0S012
HYDRAULIC PUMP ASSEMBLY Ref. Part No. Number Description 1 HG2101 Housing Kit (Incl. Housing, Journal Bearing) 2 HG210 End Cap HG00800-206 Straight Headless Pin HG001-08 Socket Head Screw HG20006 End Cap Gasket 6 HG2102 Charge Pump Kit (Incl. Charge Cover, Gerotor Assy., O-Ring) HG02 Gerotor Assembly 8 HG001-10 O-Ring HG206 Charge Relief Valve Kit HG00 Socket Head Screw HG202 Check Valve Kit (Incl. Check Plug, Spring, O-Ring, Orifice Check Valve) 12 HG2100 Bypass Valve Kit (Incl. Bypass Valve, O-Ring, Back-up Ring) 1 HG0060-0120 Backup Ring 1 HG00 Cylinder Block Kit 1 HG20001 Block Spring HG20001 Block Thrust Washer 1 HG2000 Roller Thrust Bearing HG20008 Swash Plate 1 HG20000 Trunnion Arm 20 HG200001 Guide Slot 21 HG20002 Cradle Bearing 22 HG008000-0126 Lip Seal 2 HG200020 Pump Shaft 2 HG2000 Ball Bearing 2 HG2000 Retaining Ring 26 HG008000-0128 Lip Seal 2 HG20002 Retaining Ring 28 HG2000 Spacer 2 HG2108 Shaft Kit (Incl. Pump Shaft, Ball Bearing, Retaining Ring) 0 HG210 Overhaul Seal Kit (Incl. Gasket, Trunnion Seal, Input Shaft Seal, Charge Pump O-Ring) * Common hardware should be purchased locally. All bolts Grade. 1
BLACK W/RED STRIPE BLACK W/RED STRIPE NEUTRAL INTERLOCK BLADE CLUTCH GROUND ENGINE DECK WIRE HARNESS - 1 & 1 HP Kawasaki PART NO. 8 BLACK E A BLACK F G H B C D INSTRUMENT PANEL HARNESS BLUE WHITE WHITE YELLOW WIRE HARNESS ADAPTER - ENGINE SWZSC21G BRAKE SWITCH KEY SWITCH MOWER ENGAGE SWITCH HANDLE WIRE HARNESS PART NO. 86 BLACK WHITE WHITE WHITE BLACK BLUE BLACK W/RED STRIPE TO OPERATOR PRESENCE SWITCH BLACK W/RED STRIPE BLACK BLACK YELLOW BLACK BLUE WHITE YELLOW A B C D E F G H TO ENGINE DECK WIRE HARNESS NEG HOURMETER POS HOURMETER SWZU-86 20
REPLACEMENT DECALS & INFORMATION Heavy-Duty Commercial 811 811 WARNING ROTATING BLADES AND BELTS KEEP HANDS, FEET & CLOTHING CLEAR KEEP ALL GUARDS IN PLACE SHUT OFF ENGINE & DISENGAGE BLADE CLUTCH BEFORE SERVICING CLEAR AREA OF DEBRIS BEFORE MOWING USE CAUTION IN DIRECTING DISCHARGE KEEP BYSTANDERS, CHILDREN & PETS AWAY READ INSTRUCTION MANUAL BEFORE OPERATING DO NOT OPERATE WITHOUT DISCHARGE CHUTE, MULCHING KIT, OR ENTIRE GRASS CATCHER INSTALLED 80 80 DANGER SPINNING BLADE KEEP CLEAR CONTACT CAN INJURE 801 801 6" - 8 8" - 8 2" - 81 PARKING BRAKE CHOKE MANUFACTURED UNDER ONE OR MORE OF THE FOLLOWING PATENTS: OFF FAST, 8, 006, 1, 82, 82, 08, 88, 0, 8, 8, 86, 0, 20,, 8, 61, 6,, 826, PATENTS PENDING ON 811 SLOW 866 CAUTION BEFORE OPERATING READ OPERATORS MANUAL AND SAFETY INSTRUCTIONS CAUTION MOWER DECK ON PULL OUT TO ENGAGE ON OFF KEEP BYSTANDERS AWAY PUSH IN TO DISENGAGE 888 88 80 80 MOUNT RIDING ATTACHMENT HERE WARNING FALLING HAZARD USE ONLY SCAG APPROVED RIDING ATTACHMENTS SEE OPERATOR'S MANUAL 80 80 WARNING INSTALL BELT COVER BEFORE OPERATING MACHINE READ OPERATOR'S MANUAL 8 8 21
REPLACEMENT DECALS & INFORMATION TRACKING ADJUSTMENT SEE OPERATOR'S MANUAL FAST 88 SLOW 88 SEE OPERATOR'S MANUAL 812 OIL 812 FAST SPEED CONTROL 812 - " SLOW N NEUTRAL 82 82 8106 SWZU 8106 CUTTING HEIGHT 1 1-1/2 2 2-1/2-1/2-1/2 PARKING BRAKE OFF ON FAST SLOW 86 86 8 22