INSTLLTION ND CUSTOMER CRE INFORMTION 60 SERIES & 70 SERIES TRETMENT STTIONS Customer Service and Technical Support: 8:00 M to 5:00 PM central (M-Th) 8:00 M to 4:30 PM central (Fri) Phone: 800-257-7407 or 270-651-7407 Fax: 270-651-1732
INDEX PGE 3 PRTS LIST PGE 4 INSTLLING THE BSE MODULE (Step 1) PGE 5-6 INSTLLING SLIDING TOP (60 & 70 SERIES) & SSISTNT INSTRUMENTTION (OPTIONL) (Step 2) PGE 7 INSTLLING UPPER MODULE & TSK LIGHT (Step 3) PGE 8-11 CIRCUIT DIGRMS PGE 12-13 IRGLIDE SIDE KICK OPENER SCHEMTIC DIGRM PGE 14 SETTING ND USING THE TIMER CLOCK PGE 15 SOLID SURFCE CRE ND MINTENNCE PGE 16 DRWER ND HINGE DJUSTMENTS GENERL DESCRIPTION OF CBINET SECTIONS UPPER MODULE 21 TSK LIGHT MID SECTION Equipment 3" drawer 5" BSE MODULE page 2
4 - Neoprene Washer SKU# 045-0031-00 page 3
TRETMENT STTION INSTLLTION - Step #1 Installing Base Module 1. Set the lower module over plumbing by tilting the cabinet upward on doctor s side and angling cabinet down over pipes. Note - If you must lift the cabinet over plumbing, first remove excess weight by removing drawers, doors, roll-out tubs, etc. B 2. djust legs to uneven floor by inserting a flat blade screwdriver through top of floor panels, turn clockwise () or by inserting screwdriver into side of leg from underneath bottom panel (B). Note - ttaching cabinet to the floor with fasteners is at the customers discretion. The weight of the unit is generally sufficient to prevent movement after installation is complete. page 4
TRETMENT STTION INSTLLTION - Step #2 Installing Sliding Top (60 SERIES) To install the sliding work surface: 1. Remove the 3/4" x #8 course thread screws from the bag with the work surface. 2. ttach the Stainless Steel Slide Cover () using either 2 or 4 (depends on model) of the screws. 3. If not already attached, attach the magnetic catch (B) using 4 of the screws. 4. Fully extend the slides (C) mounted on the cabinet. 5. Place the work surface on the slides and line up the holes in the work surface with the holes in the slide. ttach with 6 or 8 (depends on model) of the screws. 6. Return the slides to the closed position by pushing the work surface toward the back panel. 7. To remove the work surface, reverse this process being sure to push down on the slide stop (D) so it can slide past the magnetic catch (B). ` 5 Installing Optional Doctor s/ssitant s Package E 1. Remove the 1-3/4" x 1/4" x #20 machine screws and flat washers(e) from the bag with the work surface. 2. lign the holes in the mounting plate with the holes in the work surface. 3.Insert the machine screw with a flat washer and tighten. page 5
TRETMENT STTION INSTLLTION - Step #2 Installing Sliding Top (70 SERIES) To install the sliding work surface: 1. Remove the 3/4" x #8 course thread screws from the bag with the work surface. 2. ttach the Stainless Steel Slide Cover() using either 2 or 4 (depends on model) of the screws. 3. If not already attached, attach the slide stop(b) using 4 of the screws. 4. Fully extend the slides(c) mounted on the cabinet. 5. Place the work surface on the slides and line up the holes in the work surface with the holes in the slide. ttach with 6 or 8 (depends on model) of the screws. 6. Return the slides to the closed position by pushing the work surface toward the back panel. 7. To remove the work surface, reverse this process being sure to push up on the slide stop(d) so it can slide past the magnetic catch(b). 5 D B C Installing Optional Doctor s/ssitant s Package 1. Remove the 1-3/4" x 1/4" x #20 machine screw and flat washer(e) from the bag with the work surface. 2. lign the holes in the mounting plate with the holes in the work surface. 3.Insert the machine screw with a flat washer and tighten. E 00 F Finish the work surface installation by putting the removable top into place(f). page 6
TRETMENT STTION INSTLLTION - Step #3 Installing Upper Module & Task Light 1. With upper upside down on floor, remove fold-down service panel by turning the thumb screws and sliding panel outward. Temporarily set the panel aside. Note - Upper doors should be taped closed to prevent accidental opening while mounting. 2. Remove 4-5/8" x 1/4" x #20 hex bolts with flat washers from bottom of upper cabinet. 3. Using two people (one on each end) raise and roll cabinet right side up over steel support columns. Gently lower cabinet onto columns and move forward until upper accent is flush against midsection back on both sides (). 4. Lift upper cabinet slightly and slide the Neoprene washers between column and Treatment Station. 5. Reinstall the hex bolts and flat washers through column support securing upper to columns (red circle). 6. Remove light diffuser cover and bulb from light fixture and attach fixture to light support bracket on underside of upper. Column 6. Reinstall the service panel and secure with thumb screws. page 7
Circuit Diagrams PREFBRICTED DENTL SSEMBLY FILE #E231530 Hospital Grade / Redundant Ground page 8
TRETMENT STTION INSTLLTION - Locating Wired Circuits - BCK VIEW 21 TSK LIGHT W/ LMP mounted under upper cabinet STNDRD RECEPTCLE / SWITCH DECORTOR HOSPITL GRDE RECEPTCLE ND SWITCH mounted into support column STNDRD RECEPTCLE HOSPITL GRDE RECEPTCLE mounted behind two-way slide-out shelf STNDRD RECEPTCLE DUPLEX RECEPTCLE DEDICTED COMPUTER OPTIONL RECEPTCLE HOSPITL GRDE RECEPTCLE mounted in nitrous/cpu base (for cpu fan) STNDRD page 9
60 SERIES & 70 SERIES TRETMENT STTIONS WIRING DIGRM CIRCUIT #1 (STNDRD) page 10
60 SERIES & 70 SERIES TRETMENT STTION WIRING DIGRM CIRCUIT #2 - DEDICTED COMPUTER (OPTIONL) GREEN INSULTED GROUNDING WIRE MOUNTED INSIDE CPU COMPRTMENT HOSPITL GRDE DUPLEX RECEPTCLE LBEL DEDICTED COMPUTER 120VOLT, 20 MP 12-2 WIRE ROUGH-IN BOX RTED 20 MP CIRCUIT page 11
RTIZN page 12
page 13
SETTING & USING THE TIME CLOCK B C BCK SIDE OF CLOCK TIMER 1 TIMER 2 CLOCK T1 T2 12:38 56 O N D E F H M S L STRT MEMORY CLER STOP M BTTERY COVER G H I J. Timer 1 channel button B. Timer 2 channel button C. Clock button D. T1, T2 indicator for timer channel E. LCD display (hours, minutes, sec.) F. PM indicator for clock G. Hour time set button H. Minute time set button I. Second time set button J. Clear button K. Start/Memory/Stop button L. Magnet M. Battery cover N. Clip O. Hanging hole K Installing Clock / Timer. Remove clock / timer from box located in cabinet and push clock / timer into opening. Installation of Power Supply for Clock / Timer (if required) B. Plug power supply to electrical outlet. C. Install grommet into upper cabinet. D. Route power supply wire through cabinet. E. If necessary, install grommet into task light cover. F. Plug power supply cord into the back of the clock / timer. page 14
Solid Surface Care & Maintenance CRE ND MINTENNCE Caring for your Wilsonart Gibraltar Solid Surface countertop or surface is as simple as wiping the surface with a damp cloth. If a stain develops, wipe it away with soap and water. Or if you prefer wipe it clean with Windex. If a stain doesn t respond to soap and water, for a matte finish, apply an abrasive cleanser and buff with a Scotch-Brite pad using a circular motion. The same technique can be used for cigarette burns. If you have a gloss finish, please contact your dealer or fabricator before attempting repairs. For minor cuts and scratches, simply sand lightly with a medium (220 grit) sandpaper, then follow with a fine (320 grit) sandpaper. Finally, touch up the finish by buffing with a Scotch-Brite pad. PRECUTIONS Do not expose the surface to harsh chemicals, such as paint remover, turpentine, nail polish remover or stove and drain cleaners. If these chemicals come in contact with the surface, immediately wash them off with water, using appropriate safety measures to avoid injury. lways use a cutting board instead of cutting directly on the surface. While minor cuts and scratches can be repaired, care should be taken to prevent them in order to keep the surface looking as good as new. page 15
D 3 G1106 G1105 Drawer Removal, Installation and djustment Drawer Removal ) Open drawer completely. B) Lift up on the drawer front until the front of the box releases from the glide. C) Pull out on the drawer slightly. D) Lower the drawer back down while pulling out on the drawer. Drawer Installation ) Fully extend drawer glides from the cabinet. (Optional) B) Place the drawer on the glides. C) Push the drawer in completely. D) Cycle drawer a couple times to ensure that the drawer is securely attached to the glides. B C Full Extension Glide Removal & Installation... 2 Removal ) Extend the glide to its outermost position. Push the release levers in and remove the drawer member of the sides. 4 5 Drawer Member PULL PUSH Cabinet Member Installation ) Line up the drawer member to the cabinet member and push the drawer into its compartment. G1107 Drawer Front djustment and Removal 1) Remove the cover caps on the drawer side by hand. 2) Height djustment: Rotate in either direction to adjust the drawer front vertically. 3) Tilt djustment: djust after the drawer front is installed to ensure the drawer sides meet square with the drawer front. (Only available on large drawer boxes.) 4) Side djustment: djusts the drawer front horizontally. Turn in either direction. 5) Tension/Removal: For large drawers, turn the screw toward the front of the drawer until the front detaches from the box. Repeat this procedure on both sides of the drawer. For small and medium drawer boxes, turn the screw toward the back of the drawer to remove the front.
D Door Removal, Installation, and djustment Hinge 1 & 2 djustments Use a phillips head screw driver for the following steps... ) Screw adjusts the door in direction seen in the djustment Direction Guide B) Screw B adjusts the door in direction B. Equal adjustment must be made to all hinges on the door for it to move the desired distance. C) Screw C adjusts the door in the C direction. Make adjustments to top and bottom hinge as necessary. Note: Use a level to ensure the door is level and plumb. Preferred gaps are approximately 1/8 between doors and 1/16 between accents and doors. Hinge 1, 2, & 3 Installation F) Hook the hinge to the mounting block at point F G) Latch at point G by pressing the hinge against the hinge block. 180 Hinge djustments D) Loosen screw D and adjust door gap and angle using a level. Tighten screw D when positioned correctly, 180 Hinge Hinge 1 & 2 Removal E) Press button at point E at the back of the hinge and pull away from cabinet. G F B Hinge 1 Hinge 1 & 2 djustment Direction Guide E C E Hinge 2 C B C Hinge 3 C B G1044 E B Soft Close Switch Door Removal
G1110 Important For correct operation of the lifting mechanism, the stabilizer rod must be installed. G1108 ventos HL Door Installation ) Fully extend the arm from the cabinet. B) Hook the bottom of the mounting block located on the door to the bottom of the arm and then tip the top of the door towards the cabinet to latch the door to the arms. ventos HL Door Removal ) Open door completely. B) Support the door with one hand and push down on the door front release tab at the end of the arm assemblies. Do this for both arms. C) Tilt the top of the door away from the cabinet and lift up to free the door from the arms. ventos HL Door Installation, djustment, and Removal Important Refer to the provided image for neutral tension adjustment. ventos HL Stabilizer Rod Installation and Removal ) Slide the stabilizer rod cover caps onto the rod. B) Insert the stabilizer rod adapters being careful to line up the tabs. C) ttach the rod assembly to each arm assembly and tighten the locking screw. D) Slide the stabilizer rod cover caps over the locking screws. Note: To remove the stabilizer rod undo these steps in reverse order. G1109 G1109
G1113 G1120 ventos HL Door Installation, djustment, and Removal ventos HL Tension djustment 1) Remove the cover caps by pulling out on them. 2) Remove servo if applicable. See Servo Drive Installation and Removal in this manual. 3) To adjust the lift mechanisms tension use a #2 phillips head driver. Close the door halfway as shown below and adjust until the door balances in that position. 4) Re-install the cover caps. WRNING Risk of injury from spring loaded arm Do not push the arm assembly down or leave in the down position without the door attached. G1111 G1112 ventos HL Front djustment 3 2 1 1 2 3
G1115 G1119 G1121 ventos HS Door Installation ) Fully extend the arm from the cabinet. B) Hook the bottom of the mounting block located on the door to the bottom of the arm and then tip the top of the door towards the cabinet to latch the door to the arms. ventos HS Door Removal ) Open door completely. B) Support the door with one hand and push down on the tab with a flat blade screw driver to release the clip mechanism on the arm assemblies. Do this for both arms. C) Tilt the top of the door away from the cabinet and lift up to free the door from the arms. ventos HS Door Installation, djustment, and Removal Important Refer to the provided image for neutral tension adjustment. The amount of tension can be seen on the scale below the adjustment screw. The tension should be the same in both left and right lifting mechanisms. G1114 ventos HS Stabilizer Rod Installation and Removal ) Slide the stabilizer rod cover caps onto the rod. B) Insert the stabilizer rod adapters being careful to line up the tabs. C) ttach the rod assembly to each arm assembly and tighten the locking screw. D) Slide the stabilizer rod cover caps over the locking screws. G1114 Note: To remove the stabilizer rod undo these steps in reverse order. WRNING Risk of injury from spring loaded arm Do not push the arm assembly down or leave in the down position without the door attached. Important For correct operation of the lifting mechanism, the stabilizer rod must be installed.
1 1 G1118 G1122 ventos HS Door Installation, djustment, and Removal ventos HS Tension djustment 1) Remove the cover caps by pulling out on them. 2) Remove servo if applicable. See Servo Drive Installation and Removal In this manual. 2) To adjust the lift mechanisms tension use a #2 phillips head driver. Close the door halfway as shown below and adjust until the door balances in that position. 3) Re-install the cover caps. G1116 3 2 3 2 G1117
Servo Drive Installation ) Be sure the lift mechanism tension adjustments have been made and the door is properly balanced. B) Set the drive unit to HL or HS depending on the unit purchased. Making this selection will line up the servo actuator with the lift mechanism. C) Insert the drive unit into the back of the lift mechanism and slide it forward. D) Press the servo against the Lifting mechanism. Indicator pin from the servo should slide into the lifting mechanism and the orange slide will no longer be visible through the viewing window. E) Slide the latch on the servo back to the locked position. n audible click can be heard. Servo Drive Removal 1) Unlatch E by pressing down and sliding down. 2) Pull the servo away from the lifting mechanism D and slide back to release the servo drive C. C G1126 G1123 Servo Drive Installation and Removal B D G1124 C G1128 Important Servo must be installed when the door is in the fully open position E D G1127
C G1125 Servo Drive Power Supply Installation 1) Route the power cable from the upper, down through the column and into the lower center module C. 2) Use the clamp connector to attach the cable to the power supply. Be sure that all barbs are straight before tightening the connecting block. 3) Tighten the screw to make the electrical connection between servo and power supply. Use a #2 phillips head screw driver. 4) Put on cover caps to insulate any exposed ends. G1130 Servo Drive Electrical Installation Servo Drive Power Cable Installation ) Lift orange cable lock lever. B) Insert cable so that the shape of the cable matches the cable receiver. C) Once cable is inserted press down on the cable lock lever. B G1131 G1132
-Deactivation confirmation -Deactivation confirmation Servo Drive ctivation and Setup 1) ctivating the Servo Drive switch Motion LED Signals Optional features 3) ctivating synchronization 4) ctivating collision avoidance Flashes orange -Reference run is required Lights orange constantly -Power available -Operating mode display 2) Start reference run Deactivation 5) Reset motion 6) Reset wireless Function Buttons Layout ) Drive unit B) <Reset Motion> button C) Motion LED D) <SWITCH> button E) <SYNC> button F) <COLL> button G) <Reset Wireless> button H) Wireless LED K) Servo Drive switch G1141 Flashes orange quickly Wireless LED Signals -Reference run successfully completed -Reset Motion Confirmation B C Flashes green -ctivation mode D E F Lights up green continuously -ctivation confirmation G H Flashes green quickly K Lights up red continuously G1134 G1133 G1141
Flashes quickly G1139 G1140 G1142 Servo Drive ctivation and Setup ctivating the Servo Drive switch ) Press and hold the <SWITCH> button until the LED flashes. B) Press and hold the Servo Drive switch until the LED Lights up continuously. C) Repeat steps and B for additional Servo Drive switches in the cabinet. Reset Wireless ) Press and hold the <Reset Wireless> button using a pen for at least 3 seconds until the LED flashes quickly. Operation Lights up continuously Flashes Important Resetting wireless will deactivate all functions previously programmed into the Servo Drive units. Flashes quickly G1135 Start a Reference Run ) Reference run is required. The orange light should be flashing. B) Close the door front manually C) Press on the front to activate the servo switch. The reference run will begin and the door will open and close twice automatically. Reset Motion ) Press and hold the <Reset Motion> button using a pen for at least 3 seconds until the LED flashes quickly. WRNING Interrupting the reference run will cause damage to the unit. Under no circumstances should the user try to manually interrupt or stop this process. B G1136 C
Midmark Corporation Glasgow Office 115 G.L. Comer Rd. Glasgow, KY 42141 (270) 651-7407 (800) 257-7407 Fax (270)651-1732 www.midmark.com REVISED 04-2010