CONGRATULATIONS on the purchase of your new Exmark mower. This product has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble free operation. If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor. If you need to order replacement parts from your dealer, always give the model number and serial number of your mower as well as the part number, description and quantity of the part needed. The Serial No. plate is located on the top of the mower deck on the right hand rear corner. For ease of ordering and reference, we suggest that you record the information requested in the following identification table. Model No. Serial No. Engine Model No. Engine Serial No. Date Purchased Paste Label From Literature Packet Here
EXMARK PARTS PLUS PROGRAM The following restrictions apply The Exmark Parts Plus Program is available only through participating Exmark Dealers and applies only to orders submitted on this program Monday through Thursday. Parts Plus service is available only in the 48 contiguous United States. UPS has initiated a Saturday delivery program to many areas of the continental United States and can be requested for an overnight shipment on Friday to be delivered Saturday. The next day air charge, plus the Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no responsibility for Saturday delivery shipments. To qualify, all Exmark Parts Plus orders must be received by Exmark by 3:00 p.m., central time. Orders must be six (6) line items or less. Exclusions from the Exmark Parts Plus Program are: Any wholegood or accessory in its entirety, engines and engine replacement parts, 5 speed Peerless transmissions and 5 speed transaxles, hydraulic or hydrostatic wheel motors, cutter decks and engine decks or any item exceeding United Parcel Service size and weight restrictions. Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day or Second Day Air. Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be ordered for Next Day Air shipment but will not be guaranteed per the Parts Plus Program.
TABLE OF CONTENTS........................................ Page Service Assemblies Parts within service assemblies have reference numbers in the form X:Y. X is the reference number of the service assembly and Y is a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in part lists and as callouts in illustrations.
3325 148 Housing Assembly 1 100 3288 1 Housing ASM 1:2 43 8480 1 Decal Danger 1:4 68 9780 2 Bearing 2 3296 6 2 Nut Lock, NI 3 40 1940 4 Washer 4 32152 2 2 Nut Conelock 5 66 7560 2 Front Spring Arm ASM 6 257 3 2 Washer Thrust 7 61 8300 2 Arm Pivot, Front 8 52 2480 2 Spacer Wheel 9 27 6232 2 Bolt Wheel 10 100 2870 2 Wheel & Tire ASM 11 323 12 2 Screw HH 12 25 7740 2 Knob Arm 13 49 8760 1 Quadrant Front, LH 14 46 6811 1 Screw HWH 17 44 0580 1 Shield Trailing 18 33 3208 1 Rod Shield 19 49 8740 1 Quadrant Rear, LH 20 74 1861 1 Gear Case ASM 21 99 6298 1 Cover Belt 22 37 7260 2 Screw HH 23 3296 42 2 Nut Lock, NI 24 49 8750 1 Quadrant Rear, RH 25 3256 22 2 Washer Flat 26 321 7 2 Screw HH Sheet No.:2 C 2932 27 77 0500 1 Discharge Plug ASM 27:1 3295 35 1 Rivet Head, Flat 27:3 76 4640 1 Latch Plug, Discharge 27:4 76 4650 1 Grip Latch 28 46 8090 2 Screw Plastite 29 93 3154 1 Latch Plate 30 93 7351 1 Discharge Door ASM 32 80 3770 1 Retainer Door 33 76 4660 1 Spring Door 34 71 9350 1 Bracket Spring 35 52 2620 1 Label Grease 36 82 9152 1 Tunnel Discharge 39 46 6810 1 Screw & Washer ASM 42 49 2040 4 Screw Tapping 43 49 8770 1 Quadrant Front, RH 47 323 6 3 Screw HH 48 84 8930 2 Shield Retainer 49 3296 39 3 Nut Lock, NI 50 99 6722 1 Guard Engine 51 32144 86 4 Screw HH 4
3325 148 Wheel and Tire Assembly No. 100 2870 1 53 7740 1 Tire 2 1 Wheel ASM 2:1 53 7780 06 2 Plate Wheel, Half 2:5 321 2 4 Screw HH 2:6 3296 42 4 Nut Lock, NI 2:7 1 Hub & Bearing ASM 2:7:1 52 2410 1 Hub Bearing 2:7:2 52 2440 1 Spacer Bearing 2:7:3 52 2450 2 Bearing Wheel Sheet No.:A1 C 2989 Not serviced 5
3325 148 Gearcase Assembly No. 74 1861 2 74 1920 1 Case Gear, Lower 3 49 8461 03 1 Bracket Guide, Belt 4 74 1890 1 Shaft Output 5 32151 57 1 Ring Retaining 6 47 2910 1 Washer Thrust 7 68 8190 1 Shaft Input 8 39 6740 1 Pulley 9 74 1880 1 Case Gear, Upper 10 3296 5 1 Nut Lock NI 11 39 6660 1 Pinion Bevel 12 29 9330 2 Key 13 29 9340 1 Collar Shift 14 42 4740 1 Gear 38 Tooth 15 29 9271 1 Gear 42 Tooth 16 60 8870 1 Yoke Shift 17 29 9570 1 Bushing Yoke 18 47 6730 2 Seal Oil 19 55 8010 1 Sleeve Gear 20 39 6720 1 Sleeve 21 55 8020 1 Retainer Key 22 3285 19 1 Pin Groove 23 47 7270 2 Bearing 24 49 2040 6 Screw Tapping 25 29 9690 1 Washer 26 46 3560 1 Gear 27 3257 1 2 Key Woodruff Sheet No.:A2 28 48 2060 2 Bearing Roller 29 36 4770 3 Washer 30 252 103 2 Bearing Closed 31 36 4792 4 Washer Thrust 32 39 6650 1 Gear 18t 33 46 3550 1 Gear 14t 34 46 3540 1 Gear 12t 35 74 1760 1 Gear Bevel 36 53 7950 1 Shaft Intermediate 37 36 4780 3 Washer 39 39 7842 1 Key 41 47 7260 1 Seal 42 302 63 1 Zerk 44 74 1750 03 1 Brake Engage, Traction 45 3256 45 1 Washer Flat 6
3325 148 Engine and BBC Assembly 1 1 Engine Kawasaki, FC150V FS26 3 1 213387 1 Decal Recoil 7 100 2835 3 Screw Mount, Engine 8 66 0570 03 1 Bracket Guide, Belt 9 3257 17 1 Key Woodruff 10 56 6180 1 Driver Pulley 11 56 6160 03 1 Flywheel Bbc 12 42 3190 2 Bolt Blade 13 94 9431 1 Brake Drum ASM 13:1 52 3480 2 Dampner Vibration 14 42 6890 1 Hub ASM 16 46 5693 1 Shield 17 62 4280 1 Spacer Blade 18 603164 1 Nut Blade 19 42 1000 03 1 Blade 21 20 91 2255 03 1 Stiffener Blade 21 80 2770 1 Cup Anti Scalp 22 54 9190 2 Nut Lock 23 32104 107 1 Screw HH 24 3256 23 2 Washer Flat 25 49 2810 1 Link Control 26 49 7960 1 Bellcrank 27 49 7950 1 Sleeve Bellcrank 28 49 2820 1 Lever 29 32104 96 1 Screw HH Not serviced 30 49 7970 1 Spring Torsion 31 70 1160 1 Washer 33 85 6880 1 Spring Torsion 34 84 9130 1 Plate Brake 35 100 6486 1 V Belt 36 46 5650 1 Pulley Idler 37 46 5631 2 Hub Pulley, Idler 38 322 6 1 Screw HH 39 3296 47 1 Nut Lock, NI 41 32144 70 3 Screw HH 42 84 9180 1 Brake Plate ASM 43 3272 1 2 Pin Cotter 44 84 9050 1 Pin Spring 45 65 5280 1 Retainer Spring 46 84 9100 1 Spring 47 46 7040 1 Screw HWHTF 48 84 8870 1 Guide Spring 49 84 8880 03 1 Bracket Spring 50 84 9040 1 Pin Cable 51 322 6 1 Screw HH 52 62 3720 1 Clamp Cable 53 3296 58 1 Nut Lock NI Sheet No.:3 C 2933 7
3325 148 Handle Assembly 1 98 2385 03 1 Handle 2 3290 378 2 Tie Cable 3 32111 7 3 Nut Cap 4 3296 29 4 Nut Lock 5 3290 456 4 Washer Belleville 6 103 0143 1 Latch Handle, LH 7 322 7 2 Screw HH 9 322 6 2 Screw HH 10 74 1741 1 Bracket Adjustment, Traction 11 46 7030 1 Retainer Cable 13 3 3287 2 Spacer Latch, Handle 14 27 7210 1 Screw Shoulder 15 48 2810 1 Rod Support, Bag 20 74 1970 1 Decal Position, Gear 21 103 0142 1 Latch Handle, RH 22 32144 70 1 Screw HH 23 3296 47 2 Nut Lock, NI 24 104 1329 1 Decal Protection, Hearing 25 27 7211 1 Screw Shoulder 26 3256 23 2 Washer Flat 27 104 1326 1 Plate Aligning, Bag 28 3229 3 1 Screw CARR Sheet No.:4 8
3325 148 Panel and Control Assembly 1 84 8940 03 1 Bar Control 2 85 6750 1 Spring Control 3 3250 12 4 Screw PPH 4 85 6770 1 Control Throttle 5 84 9120 1 Cable Traction 6 84 9110 1 Cable Clutch 7 3296 2 4 Nut Lock 8 71 9310 1 Spacer 9 71 9320 1 Spacer 10 322 19 1 Screw HH 11 46 6430 1 Screw Handle 12 3290 378 1 Tie Cable 13 100 2839 1 Cable Throttle 14 3296 29 1 Nut Lock 15 92 1778 03 1 Bracket Control 16 3296 42 1 Nut Lock, NI 17 100 6481 1 Panel Control 17:2 100 3282 1 Decal Panel, Control 17:3 1 213400 1 Decal Console 17:4 104 8582 1 Decal Panel, Danger 18 49 1631 1 Spacer Support 19 17 9427 1 Screw 20 86 9320 1 Bushing Flange 21 84 9000 1 Lever Traction 22 3272 1 1 Pin Cotter 23 3296 58 1 Nut Lock NI 24 84 8990 1 Lever Bbc 25 84 9040 1 Pin Cable 26 84 9030 1 Spacer Bracket, Control 27 85 6780 1 Retainer Cable, Throttle 31 32104 76 6 Screw Sheet No.:5 C 2934 9
3325 148 Rear Axle Assembly Sheet No.:6 1 1 213237 1 V Belt 2 32151 36 2 Ring Retaining 3 74 1810 2 Washer 4 48 2170 2 Cap End 5 32152 2 2 Nut Conelock 6 62 3830 2 Washer Thrust, Outer 7 39 9160 2 Gear Pinion 8 74 1640 2 Cover Wheel 9 100 2860 2 Wheel & Tire ASM 10 323 13 2 Screw HH 11 74 1650 2 Spacer Cover, Wheel 12 39 9650 2 Spring Compression 13 612066 2 Key 14 32151 68 4 Ring Retaining 15 49 7700 2 Washer Thrust, Outer 16 74 1851 2 Pivot Arm ASM 16:1 47 6730 1 Seal Oil 16:2 48 2060 1 Bearing Roller 16:3 52 2450 1 Bearing Wheel 16:5 92 6316 1 Zerk Drive, Special 17 66 7561 2 Rear Spring Arm ASM 18 25 7740 2 Knob Arm 19 74 1960 1 Lever Shift 20 32121 99 1 Pin Coil *99 100 2512 1 Tube Drain, Oil * Not illustrated 10
3325 148 Wheel and Tire Assembly No. 100 2860 Sheet No.:A3 1 53 7740 1 Tire 2 1 Wheel ASM 2:1 1 Hub & Bearing ASM 2:1:1 52 2410 1 Hub Bearing 2:1:2 52 2440 1 Spacer Bearing 2:1:3 52 2450 2 Bearing Wheel 2:2 321 2 4 Screw HH 2:3 3296 42 4 Nut Lock, NI 2:4 53 7780 06 1 Plate Wheel, Half 2:5 92 4957 06 1 Wheel Half/Gear ASM Not serviced 11
3325 148 Grass Bag Assembly No. 100 2886 Sheet No.:A4 1 3290 422 2 Nut Push 2 33 4820 1 Hinge Door, Bag 4 36 6910 2 Spring 5 42 4020 1 Frame Bag 6 42 4030 1 Frame Bag, Upper 7 48 2840 1 Door Bag, Grass 8 98 8017 1 Bag Grass 12
SERVICE RECORD Date Work Done Service Done By 13
SERVICE RECORD Date Work Done Service Done By 14
SERVICE RECORD Date Work Done Service Done By 15
SEE EXMARK S COMPLETE LINE OF PRODUCTS FOR TURF CARE LAZER Z LAZER Z HP TURF RANGER TURF TRACER TURF TRACER HP VIKING HYDRO METRO METRO HP SELF STEERING SULKY GRASS CATCHER MICRO MULCH ACCESSORY 2001 EXMARK MFG. CO. INC INDUSTRIAL PARK BOX 808 BEATRICE NE. 68310 ALL RIGHTS RESERVED FORM NO. 3325 148 (402) 223 6300 FAX (402)223 6384 PRINTED IN U. S. A.