ARIEL CORPORATION API 618 MODERATE-SPEED PROCESS COMPRESSORS 740.397.0311 35 Blackjack Rd Mount Vernon, OH 43050 www.arielcorp.com
Moderate-Speed Compressors Ariel API 618 Ariel s moderate-speed API 618 process compressors are utilized in a wide range of applications around the globe, providing the safety and reliability demanded by today s refinery and petrochemical industries. With 40,000+ reciprocating compressors ranging from 100 to 10,000 horsepower shipped since 1966, Ariel is the largest manufacturer of separable reciprocating gas compressors in the world. 1000 Current Lube Limit Traditional Lube & Current Non-Lube Limit 5.0 Piston Speed (ft/min) 900 800 700 600 500 850 750 18 in (457 mm) 14 in (356 mm) 11 in (279 mm) 9 in (229 mm) 7 in (178 mm) 5.5 in (146 mm) 4.5 in (114 mm) 3.5 in (89 mm) 3 in (76 mm) 4.3 3.8 4.5 4.0 3.5 3.0 2.5 Piston Speed (m/s) 400 2.0 300 Slow-Speed ( Long-Stroke) Moderate-Speed ( Short-Stroke) 1.5 225 277 327 400 450 514 600 720 900 (60hz) 1200 200 1.0 100 200 273 333375 429 500 600 750 1000 (50hz) Synchronous Speeds (RPM) Ariel s moderate-speed process compressors operate in comparable piston speed ranges to long-stroke, slow-speed compressors. Ariel s extensive product line supports a wide range of process applications.
Packings Piston Assembly Cylinder Bore Case Study Ariel Reliability Ariel reliability is proven in the field. A recent 24,000-hour overhaul on two units at a refinery in Louisiana showed no measurable wear to the crossheads, guides, cylinder bores, piston rods, piston trim, or packing trim. These units provided 98.7% availability with minimal downtime and expenditures on scheduled maintenance. Ariel reliability = peace of mind. 40,000+ Number of compressors produced since 1966 100+ Countries where Ariel compressors operate 24 hrs. Availability of factory service and parts personnel
Case Study Ariel JGT/4 process units utilized in hydrogen service. Ariel Durability The end-user required a new hydrogen unit employing steam methane reforming technology. The facility supplies hydrogen and steam to a refinery for use in the production of fuels. For this application, the customer selected four Ariel JGT/2 100% capacity non-lubricated, short-stroke, moderate-speed compressors driven by electric motors for the natural gas feed and hydrogen product services. The decision to purchase Ariel compressors was based on delivery, compact packaging, and reduced capital costs. Spare parts availability and references for similar applications also contributed to the decision to purchase Ariel moderate-speed reciprocating process compressors. Ariel reliability makes your investment pay off in the long run. Two of the JGT/2 compressors in this case study were overhauled: Gas-Feed Unit #1 after 12,086 operational hours Hydrogen Unit #2 after 9,334 operational hours Inspections of the running gear, cylinder bores, pistons, and rods revealed that all clearances were within specified tolerances. Even consumables such as piston rings, wearbands, and packing rings had not expended their specified service life. With Ariel quality, reliability, wide range of API-618 frame and cylinder options, and global support network, Ariel has the right equipment for your next project. 15+ Years producing durable Process compressors 20+ Number of Ariel models suited for Process Service 19,448 Possible cylinder and frame combinations for Process service
API 618 COMPRESSOR SPECIFICATIONS Throw 2 5 PSI (0.035 N/mm2) Wearband Bearing Pressure Nonmetallic Wear Materials Tri-Metal Precision-Fit Bearings NACE Compliant Construction Available Forged Steel Crankshaft Drive End Rated BHP 5,200 Stroke 5.75 in High-Pressure Forged Steel Cylinder Ductile Iron and Forged Steel Cylinders Suction Valve Cap API 618 Type C Long Two-Compartment Distance Piece Non-Cooled Cylinder Body Valve Type and Material Application Specific Tension Rod Load 75,000 lbs. Throw 4 Valve Retainer Valve Gas Compression Rod Load 80,000 lbs. Piston Rod Diameter 2.875 in. ARIEL CORPORATION www.arielcorp.com KBU/4 WORLD STANDARD COMPRESSORS Suction Nozzle Discharge Valve Cap Lubricated or Non-lubricated Configuration Available Auxiliary End Distribution Block (Secondary) Frame Lube Oil Pump (Low Pressure) Frame Vent Distribution Block (Primary) Lube Oil Filter and Housing Balanced Opposing Throws Crankcase Pressure Relief Valve Forged Steel Connecting Rod Pressure Lubricated One-Piece Crosshead Intermediate Packing with Purge Pressure Packing with Water Cooling and Purge Throw 1 Valve Pocket Unlined Cylinder Bore Surface Hardened to 57 Rc. Throw 3 Low Unbalanced Forces and Couples Alloy Steel Piston Rod Surface Hardened to 64 Rc. Stainless Steel and Tungsten Carbide Coating Available
Ariel Distribution Expertise, Teamwork, and Commitment to the Customer The Ariel distribution model is based on the seamless integration between manufacturer and packaging distributor. Only the most experienced and qualified companies can become Ariel distributors. These companies don t just package Ariel compressors they become part of Ariel and its global distribution network, designed to serve its worldwide customer base by providing regional access to engineering, packaging facilities, technical services, and aftermarket parts support. Ariel OEM Parts Support How Ariel s Unit-Down! Parts Procurement Process Works: Ariel and its Distributors work as a team throughout every project to ensure the successful operation of the installed equipment. We begin with project planning and participate throughout the design, fabrication, installation, start-up and commissioning of the compressor package. When you talk to an Ariel distributor, you are talking to Ariel. Ariel Original Equipment Manufacturer Parts keep your compression equipment running like new. Ariel OEM Parts are the exact same high-precision, exceptional quality parts that go into Ariel s new units. Available through over 700 world-wide distributor locations, Ariel OEM Parts are offered at a fair price and supported by Ariel expertise; whether you re looking for recommended spares for new units or planning scheduled maintenance of your current compressors, Ariel is available to assist you around the world. The Ariel commitment does not end there. Ariel Unit Down! Protocol ensures that your compressor will be back on-line as soon as possible. Ariel and its Distributors commitment to the customer continues after start-up by providing industry-leading aftermarket support. Once the project moves to the on-site installation phase, Ariel continues to coordinate with its Distributor to assure that the end-user specifications and expectations are met and exceeded. SUPPORT INSTALLATION The Ariel Distribution model unites the compressor/spare parts OEM with its Global Distributors: a partnership that offers the customer a proactive dual-line of support for every phase of the project. The Ariel-Distributor network service excellence for the world s finest compressor. ARIEL PACKAGER DESIGN PRODUCTION Using a wealth of experience and state-of-the-art technology, Ariel and its Distributors work together to assure that the correct compressor and configuration have been selected. Once the compressor has been configured to meet end-user and Distributor specifications, it is manufactured and assembled to Ariel s world class standards. Optional, enduser witness testing is available at our Mount Vernon, Ohio manufacturing facility and at our Distributors facilities. If something happens to your Ariel compressor, whether a warranty issue or some other event, Ariel and its Distributors will work together to determine the best plan of action to get your unit back in operation. Ariel and its Distributors will find the part you need by searching inventories throughout our network, even if that part is designated for a compressor being assembled at our manufacturing facility. The Ariel-Distributor Team will work to get you the parts and will assist, if needed, at the site to do whatever is needed to get your compressor back on-line. Ariel and its Distributors offer 360 Service and Support
Ariel Global Network Distributor Quality & Support Ariel compressors are packaged to meet industry specifications by Ariel Distributors located around the world. These partner companies follow the highest standards for design and construction of packaged equipment, as well as parts and service support. For a complete list of Ariel Distributors, please visit www.arielcorp.com Legend 275+ Mount Vernon, OH World HQ Ariel compressors packaged for Process Service Regional Sales and Support Offices Distributor Location Multiple Distributor Locations 700+ Trusted Ariel distributor locations around the world ARIEL REGIONAL SALES AND SUPPORT LOCATIONS Houston, Texas Fort Worth, Texas Denver, Colorado Calgary, AB, Canada Ariel Corporation World Headquarters Moscow, Russia Beijing, China Sydney, Australia The Netherlands São Paulo, Brazil Singapore Bangkok, Thailand Mumbai, India YOUR DIRECT LINE TO ARIEL PROCESS COMPRESSOR INFORMATION process@arielcorp.com
ARIEL COMMITMENT World Class Customer Support 24-HOUR SUPPORT North America: 888.397.7766 Worldwide: 740.397.3602 Since 1966, Ariel has shipped 40,000+ compressors, with the majority still operating today. Supporting this ever-growing fleet is a network of Ariel professionals who are available 24/7. Ariel s engineering and field service professionals are backed by a lean manufacturing group that produces parts of the highest quality for both new unit assembly and aftermarket support. Comprehensive Warranty Subject to proper maintenance and normal use, Ariel s warranty covers every part for 12 months, with the frame, crosshead guide, and running gear covered for three years. With the exclusive use of Ariel OEM Replacement Parts, the coverage on cylinder bodies, pistons, and piston rods is extended to two years, while the frame, crosshead guides, and running gear coverage is extended to six years. Please see Ariel s Limited Warranty Summary for details. Comprehensive Product Training Ariel offers training free of charge to our customers and distributors at our world headquarters in Mount Vernon, Ohio. The Ariel Process Compression School is designed to educate operation and service personnel on the inner workings of an Ariel Process compressor.
WORLD STANDARD COMPRESSORS NITRIDED, NON-COOLED CYLINDERS CROSSHEAD GUIDE BALANCE NUT PISTON LARGE GAS PASSAGES HEAVY DUTY FRAME CONNECTING ROD NITRIDED PISTON ROD A-20799 Ariel Corporation 2013