Modular electrical and pneumatic automation system Decentralised automatisation without control cabinet in protection type IP65 / IP67 Modular structure, also as central station with several decentralised modules, compact design Type 8645 can be combined with... Combination of pneumatic and electrical modules as required, including both functions on one module; for multipole or fieldbus Type 202 Type 062 Type 0498 Type 622 Type 875 Process valve Position feedback Double pilot controlled check valve Solenoid valve Sensors The automation system Type 8645 is suitable for solving a multitude of control tasks thanks to its adapted, modular structure in terms of pneumatic and electrical interfaces. Pneumatic and electrical modules can be arranged in any sequence desired, and pneumatic and electrical functions can be realised on one module for the first time. In addition to the valve unit as a central station, it is possible to use decentralised single modules and/or to combine one central station with decentralised units. Electrical connection can either be carried out via multipole interface or via fieldbus. The efficient coupling of innovative valve technology with highly resistant plastic casing enables high protection classes up to IP67. Control cabinets are not required. Technical data System structure per segment 6 DI (digital inputs) and 6 DO / PO (digital / pneumatic outputs) see Technical data in the operating instructions 00 % ED (continuous operation) max. power consumption Duty cycle Operating voltage 24 V DC, -5 % / +20 % Residual ripple 2 Vss Mounting Wall mounting DIN rail mounting Temperatures Ambient temperature Storage temperature Interference suppression Interference immunity Emitted interference Degree of protection Protection class Approvals 32 F to 3 F (0 C... +55 C) -4 F to 40 F (-20 C... +60 C) according to EMC guidelines EN 50082-2 EN 5008-2 IP65 / IP67 3 (VDE0580) CE Profibus is a registered Trademark of PROFIBUS NUTZERORGANISATION e.v. www.burkert usa.com p. /36
Dimensions [mm] Complete system with fieldbus module Complete system with multipole module p. 2/36
Structure example 7 6 Fieldbus module 2 Combination module 2*2x3/2-way valve / 4 x DI ) 3 Combination module 2 x 5/2-way valve / 4 x DI ) 4 Pneumatic module 2*2x3/2-way valve 5 Combination module 2 x 5/2-way valve / 4 x DI ) 6 Connection bracket 7 Termination module ) DI: Digital Input 5 4 3 2 Configurator is a modularly structured automation system that can be precision-adapted to specific requirements. For this purpose Bürkert provides an item of software, the configurator, which enables you to put together your required configuration in a precisely structured way. The Bürkert configurator makes it easier to create a configuration by allowing you to choose modules in the program easily and bring them together in one complete system. In the end you have: - the documentation concerning your configuration, - the equipment list (including list prices), - dimensions, - the required diagrams, - files in DXF format for integration into your working. p. 3/36
Profibus module The fieldbus module connects the automation system to a fieldbus network. The module is used for digital networking with the higherlevel control system. Dimensions [mm] Technical data Operating voltage 24 V -5 % / +20 % Residual ripple 2 Vss Current consumption Inputs / logic Outputs Profibus Transmission rate Inductances in the module Electrical connections Power supply Profibus incoming Profibus outgoing RIO Address setting Address range Diagnostics Integrated diagnostic interface Diagnostic LEDs Pneumatic connections Compressed air supply Exhaust air Auxiliary control air Pilot control exhaust air Possibility of expansion in the system Material Weight max. A max. 4 A (M2) 9.6 kbaud... 2 MBaud 00 nh / 0.6 Ohm for incoming and outgoing bus M2, plug, 4-pin, max. 4 A M2, plug, 5-pin, b-coded M2, jack, 5-pin, b-coded M8, jack, 4-pin via rotary encoder switch 0... 99 3-pin, (RM 2.54) 2 x bus status, 2 x fault indication, 3 x power supply G /4", NPT /4", D0 G /4", NPT /4", D0 D6, D4, D /4", M5 D6, D4, D /4", M5 up to 49 RIO participants PBT 530 g ) width per station p. 4/36
Profibus module Connections 2 3 4 5 6 7 8 9 0 Type plate 2 FE contact 3 BUS IN connection (M2-b) 4 BUS out connection (M2-b) 5 Rotary encoder switch (x) 6 Rotary encoder switch (x0) 7 FE contact 8 Diagnostic/status LEDs: BUS status FS error select FN error number U I logic voltage U O output voltage U S sensor voltage 9 Power connection 0 RIO connection (M8) Diagnostic and update interface Pneumatic connections 2 3 4 Auxiliary control air M5, D6, D4, D/4" 2 Exhaust air G/4", NPT/4", D0 3 Pilot control exhaust air M5, D6, D4, D/4" 4 Compressed air supply G/4", NPT/4", D0 Ordering charts Profibus module Module Profibus DP V, 2 MBaud G/4" version 72 353 NPT /4" version 72 369 Profibus module - Accessory Specification Profibus -DP convertible plug connector M2 (inverse) plug, straight 98 98 coupling, straight 98 447 plug, angled on request coupling, angled on request Power supply convertible plug connector M2, 4-pin coupling, straight 902 552 coupling, angled on request pre-assembled plug connector M2, 4-pin coupling, angled on request Terminating resistor Profibus plug M2 902 553 RIO M8 98 742 RIO cable M8 3 meter 902 554 0 meter 902 555 Protecting cap for coupling housing M8 902 556 M2 902 557 for plug housing M2 97 55 p. 5/36
Profibus module Profibus module - Accessory (Continuation) Set 4x plug-in couplings D4 655 95 D6 655 952 D /4" 655 953 Blanking-off plug for plug-in coupling D6 05 397 Silencer G /4" 650 427 Field bus module - Spare part Specification Specification Address switch cover Fieldbus module, complete 667 288 p. 6/36
CANopen module The fieldbus module connects the automation system to a fieldbus network. The module is used for digital networking with the higherlevel control system. Technical data Operating voltage 24 V -5 % / +20 % Residual ripple 2 Vss Current consumption Inputs / logic Outputs CANopen transmission rate Electrical connections Power supply CANopen incoming CANopen outgoing RIO Address setting Address range Diagnostics Integrated diagnostic interface Diagnostic LEDs Pneumatic connections Compressed air supply Exhaust air Auxiliary control air Pilot control exhaust air Possibility of expansion in the system Material Weight max. A max. 4 A (M2) 20 kbaud... MBaud (via rotary encoder switch) M2, plug, 4-pin, max. 4 A M2, plug, 5-pin, a-coded M2, jack, 5-pin, a-coded M8, jack, 4-pin via rotary encoder switch 0... 99 3-pin, (RM 2.54) 2 x bus status, 2 x fault indication, 3 x power supply G /4", NPT /4", D0 G /4", NPT /4", D0 D6, D4, D /4", M5 D6, D4, D /4", M5 up to 5 RIO-participants PBT 530 g Dimensions [mm] 4.25 8.25 2.75 38.75 5.75 32.25 9.25 92.25 08.06 7.75 4.75 22.2 25.5 62 69.5 72.3 38.20 3.75 24.00 36 3.2 6.95 36 67.35 5.30 32 79.5 35.30 27.00 0 5.75 0.25 7 34.75 3.2 p. 7/36
CANopen module Connections 2 3 4 5 6 7 8 9 0 2 3 4 5 6 7 Type plate 2 Screw terminal (separate FE connection) 3 BUS IN connection (M2-b) 4 BUS OUT label panel 5 BUS OUT connection (M2-b) 6 Rotary encoder switch (x) 7 Rotary encoder switch (x0) 8 Rotary encoder switch Baud rate 9 FE connection 0 DIN rail mounting Diagnostic/status LEDs: BUS status FS error select FN error number U i logic voltage U o output voltage U s sensor voltage 2 BUS IN label panel 3 Power label panel 4 Power connection 5 RIO label panel 6 RIO connection (M8) 7 Diagnostic and update interface Pneumatic connections 3 2 4 5 6 Int Ext Int Ext Auxiliary control air M5, D6, D4, D/4" 2 Pilot control exhaust air M5, D6, D4, D/4" 3 Exhaust air G/4", NPT/4", D0 4 Compressed air supply G/4", NPT/4", D0 5 Safety vent M5, D6, D4, D/4" 6 Switching between external and internal auxiliary control air Ordering charts CANopen module Module CANopen G/4" version 74 80 p. 8/36
CANopen module CANopen module - Accessory Specification CANopen convertible plug connector M2 5-pin, coupling, straight 97 6 convertible plug connector M2 5-pin, plug, straight 902 627 Power supply convertible plug connector M2 4-pin, coupling, straight 902 552 convertible plug connector M2 4-pin, coupling, angled on request pre-assembled plug connector M2 4-pin, coupling, angled on request Terminating resistor CANopen M2 plug, 5-pin 902 628 RIO M8 98 742 RIO cable M8 3 meter 902 554 0 meter 902 555 Protecting cap for coupling housing M8 902 556 M2 902 557 for plug housing M2 97 55 p. 9/36
DeviceNet module The fieldbus module connects the automation system to a fieldbus network. The module is used for digital networking with the higherlevel control system. Technical data Operating voltage 24 V -5 % / +20 % Residual ripple 2 Vss Current consumption Inputs / logic Outputs DeviceNet transmission rate Electrical connections Power supply DeviceNet incoming DeviceNet outgoing RIO Address setting Address range Diagnostics Integrated diagnostic interface Diagnostic LEDs Pneumatic connections Compressed air supply Exhaust air Auxiliary control air Pilot control exhaust air Possibility of expansion in the system Material Weight max. A max. 4 A (M2) 25... 500 kbaud (via rotary encoder switch) M2, plug, 4-pin, max. 4 A M2, plug, 5-pin, a-coded M2, jack, 5-pin, a-coded M8, jack, 4-pin via rotary encoder switch 0... 99 3-pin, (RM 2.54) 2 x bus status, 2 x fault indication, 3 x power supply G /4", NPT /4", D0 G /4", NPT /4", D0 D6, D4, D /4", M5 D6, D4, D /4", M5 up to 5 RIO-participants PBT 530 g Dimensions [mm] 4.25 8.25 92.25 08.85 38.75 2.75 7.75 4.75 22.5 25 45.75 62 69.5 5.75 32.25 9.25 72.6 38.2 3.75 24 36 3.2 6.75 79.5 36 67.35 5.3 35.3 27 32 0 0.25 7 34.75 3.2 5.75 p. 0/36
DeviceNet module Connections 2 3 4 5 6 7 8 9 0 2 3 4 5 6 7 Type plate 2 Screw terminal (separate FE connection) 3 BUS IN connection (M2-b) 4 BUS OUT label panel 5 BUS OUT connection (M2-b) 6 Rotary encoder switch (x) 7 Rotary encoder switch (x0) 8 Rotary encoder switch Baud rate 9 FE connection 0 DIN rail mounting Diagnostic/status LEDs: BUS status FS error select FN error number U i logic voltage U o output voltage U s sensor voltage 2 BUS IN label panel 3 Power label panel 4 Power connection 5 RIO label panel 6 RIO connection (M8) 7 Diagnostic and update interface Pneumatic connections 3 2 4 5 6 Int Ext Int Ext Auxiliary control air M5, D6, D4, D/4" 2 Pilot control exhaust air M5, D6, D4, D/4" 3 Exhaust air G/4", NPT/4", D0 4 Compressed air supply G/4", NPT/4", D0 5 Safety vent M5, D6, D4, D/4" 6 Switching between external and internal auxiliary control air Ordering charts DeviceNet module Module DeviceNet G/4" version 8 203 NPT/4" version 82 486 p. /36
Multipole module Technical data Operating voltage 24 V -5 % / +20 % Residual ripple 2 Vss Electrical connections M23 jack, leads for inputs plug, leads for outputs / valves Pneumatic connections Compressed air supply Exhaust air Auxiliary control air Pilot control exhaust air Material Weight G/4", NPT/4", D0 G/4", NPT/4", D0 D6, D4, D/4", M5 D6, D4, D/4", M5 PBT 485 g The multipole module brings a bundle of individual core pairs together to form a multi-core cable that enables the signal to pass from the higher-level controller to the automation system. Dimensions [mm] 4.25 8.25 2/4 82/84 92.25 3/5 38.75 2.75 5.75 32.25 9.25 38.2 3.75 24 6.75 36 09.43 7.75 4.75 22.5 25 62 ) 69.5 ) width per station 72.6 36 3.2 79.5 63.65 32 23.5 0 0.25 7 34.75 3.2 5.75 p. 2/36
Multipole module Connections Pneumatic connections 2 2 3 4 5 6 7 FE contact 2 Label panels 3 Type plate 4 Label panel Inputs M23 5 Connection Inputs M23 6 Label panel Outputs M23 7 Connection Outputs M23 2 3 4 Auxiliary control air M5, D6, D4, D/4" 2 Exhaust air G/4", NPT/4", D0 3 Pilot control exhaust air M5, D6, D4, D/4" 4 Compressed air supply G/4", NPT/4", D0 Ordering charts Multipole module Module Multipole module G/4" version 72 340 NPT /4" version 72 34 Multipole module - Accessory Specification multipole plug M23, 9-pin, convertible straight 902 558 angled on request multipole socket M23, 9-pin, convertible straight 902 559 M23, 9-pin, pre-assembled, with 5 m cable angled 902 560 Blanking plug brass, socket/plug M23 902 56 Set 4x plug-in couplings D4 655 95 D6 655 952 D /4" 655 953 Blanking-off plug for plug-in coupling D6 05 397 Silencer G /4" 650 427 p. 3/36
O I S 8645 Intermediate module (INSIDE-Modul) Technical data Operating voltage 24 V -5 % / +20 % Residual ripple 2 Vss Current consumption Inputs / logic (U L ) Outputs (U O ) Connections Power supply Address setting Material Weight max. A max. 4 A (M2) M2, plug, 4-pin, max. 4 A automatically over internal bus PBT 380 g The intermediate module allows the extension of the fieldbus network with each 6 inputs and 6 outputs. Dimensions [mm] 6 7 06.95 2/4 Int Push Ext. Turn 39.5 24.5 3/5 82/84 4.5 30. 42.25 38.2 3.54 23.95 3.2 7.5 50.7 8.5 2.5 6.25 9.75 RIO U 35.5 6.75 74.52 8.05 U U 53.23 30.5 79.5 3.6 Power 0 9.5 6.2 7.5 37 3.5 3.2 p. 4/36
Intermediate module (INSIDE-Modul) Connections RIO UO U I U S 4 5 3 Screw terminal (separate FE connection) 2 Power connection 3 FE connection 4 Diagnostic/status LED s RIO status U O output voltage U i logic voltage U s sensor voltage 5 DIN rail mounting 6 Power Label panel 6 2 Power Pneumatic connections Turn Auxiliary control air M5, D6, D4, D/4" 2 Pilot control exhaust air M5, D6, D4, D/4" 3 Exhaust air G/4", NPT/4", D0 4 Compressed air supply G/4", NPT/4", D0 5 Switching between external / internal auxiliary control air Push 2/4 Int. Ext. 5 3 82/84 2 3/5 4 p. 5/36
Intermediate module (INSIDE-Modul) Ordering charts Intermediate module (INSIDE-Modul) Specification Module Intermediate module G/4" version 74 809 Intermediate module with shot G/4" version 76 865 Intermediate module (INSIDE-Modul) - Accessory Power supply convertible plug connector M2 coupling straight, 4-pin 902 552 convertible plug connector M2 coupling angled, 4-pin on request pre-assembled plug connector M2 coupling angled, 4-pin on request Protecting cap for coupling housing M2 902 557 for plug housing M2 97 55 p. 6/36
RIO Module Technical data Operating voltage 24 V -5 % / +20 % Residual ripple 2 Vss Current consumption Inputs / logic (U L ) Outputs (U O ) Connections Power supply RIO-Bus incoming RIO-Bus outgoing Address setting Address range Diagnostics Integrated diagnostic interface Diagnose-LEDs Material Weight max. A max. 4 A (M2) M2, plug, 4-pin, max. 4 A M8, jack, 4-pin M8, jack, 4-pin via rotary encoder switch 0... 50 3-pin (RM2,54) 2 x bus status, 2 x fault indication, 3 x power supply PBT 520 g The RIO module allows the extension of a 8645 system with additional 6 inputs and 6 outputs on an additional valve unit. Dimensions [mm] 4.25 8.25 38.75 2.75 5.75 32.25 9.25 92.25 08.85 7.75 4.75 22.5 62 69.5 72.6 38.2 3.75 24. 36 3.2 6.95 36 79.5 67.35 5.3 35.3 32 0 0.25 7 34.7 5.75 3.2 p. 7/36
RIO Module Connections 3 4 6 8 0 2 5 7 9 2 FE connection 2 Diagnostic/status LEDs: RIO status FS error select FN error number U i logic voltage U O output voltage U S sensor voltage 3 Type plate 4 Screw terminal (separate FE connection) 5 RIO IN label panel 6 RIO IN connection (M8) 7 Power label panel 8 RIO OUT label panel 9 Power connection 0 RIO OUT connection (M8) Rotary encoder switch 2 Diagnostic and update interface Pneumatic connections 3 2 4 Auxiliary control air M5, D6, D4, D/4" 2 Pilot control exhaust air M5, D6, D5, D/4" 3 Exhaust air G/4", NPT/4", D0 4 Compressed air supply G/4", NPT/4", D0 5 Safety vent M5, D6, D4, D/4" 6 Switching between external / internal auxiliary control air 5 6 p. 8/36
RIO Module Ordering charts RIO Module Specification Module RIO Module G/4" version 74 8 RIO Module - Accesory Power supply convertible plug connector M2 coupling, straight, 4-pin 902 552 convertible plug connector M2 coupling angled, 4-pin on request pre-assembled plug connector M2 coupling angled, 4-pin on request Terminating resistor RIO M8 98 742 RIO cable M8 3 meter 902 554 M8 0 meter 902 555 Protecting cap for coupling housing M8 902 556 for plug housing M2 97 55 p. 9/36
Electronic Module - Digital Inputs Technical data Supply voltage (transmitters) max. 700 ma in the system Supply current transmitter 24 V -5 % / +20 % Inputs Logic level low Logic level high Connections Display Sensor types Input delay in connection with fieldbus module Material Weight 0... 5 V 3... 30 V (input current < 0 ma) 8 x M8, 3-pin per input 4 x M2, 4-pin, double allocation 8 LEDs for the status of the feedback 2- / 3-phase (pnp) typ. 4 ms PBT 325 g The electronic module realises electrical functions - here in the form of digital inputs. These feedbacks are delivered to superior control units (PLCs). Dimensions [mm] Electronic Module Digital Inputs M8 Electronic Module Digital Inputs M2 38.2 3.54 24 3.2 50.7 8.5 2.5 38.2 3.54 24 3.2 50.7 8.5 2.5 35.5 6.75 77 30.5 7 35.5 6.75 30.5 74.5 57 5 54 78 37 3 78 33.5 96.85 7 0 0 9.5 3.5 4 7.5 6.2 37 3.2 98.7 0 9.5 6.2 4.5 7.5 37 3.2 3 0 3.5 p. 20/36
Electronic Module - Digital Inputs 8 Digital Inputs M8 27 33 4 34 42 35 43 36 44 8 28 37 29 38 30 39 3 40 32 8 FE contact 27 Label panels 28 DIN rail mounting 29 Connection DI (M8) 30 Connection DI 2 (M8) 3 Connection DI 3 (M8) 32 Connection DI 4 (M8) 33 Connection DI 5 (M8) 34 Connection DI 6 (M8) 35 Connection DI 7 (M8) 36 Connection DI 8 (M8) 37 Label panel DI 38 Label panel DI 2 39 Label panel DI 3 40 Label panel DI 4 4 Label panel DI 5 42 Label panel DI 6 43 Label panel DI 7 44 Label panel DI 8 8 Digital Inputs M2 (double allocation) 27 37 38 39 40 4 42 43 44 8 28 33 34 35 36 8 FE contact 27 Label panels 28 DIN rail mounting 33 Connection DI / DI 2 (M2) 34 Connection DI 3 / DI 4 (M2) 35 Connection DI 5 / DI 6 (M2) 36 Connection DI 7 / DI 8 (M2) 37 Label panel DI 38 Label panel DI 2 39 Label panel DI 3 40 Label panel DI 4 4 Label panel DI 5 42 Label panel DI 6 43 Label panel DI 7 44 Label panel DI 8 p. 2/36
Electronic Module - Digital Inputs Ordering charts Electronic Module - Digital Inputs Specification Module Electronic Module DI 8 x M8, 3-pin 74 82 DI 3 x M2, 4-pin 74 83 Electronic Module-Digital Inputs - Accessory Protecting cap for coupling housing M8 902 556 for coupling housing M2 902 557 p. 22/36
Electronic Module - Digital Outputs Technical data Output current max. 500 ma / output Output voltage 24 V, -5 % / +20 % Connections 8 x M8, 3-pol./ output 4 x M2, 4-pol., double allocation Displays 8 LEDs for the status of the digital outputs Material PBT Weight 325 g The electronic module realises electrical functions - here in form of digital outputs. Dimensions [mm] Electronic Module - Digital Outputs M8 Electronic Module - Digital Outputs M2 38.2 3.54 24 3.2 50,7 8.5 2.5 38.2 3.54 24 3.2 50.7 8.5 2.5 35.5 6.75 77 DO DO5 30.5 7 35.5 6.75 DO DO2 30.5 74.5 57 DO2 DO6 5 DO3 DO4 54 78 37 DO3 DO7 3 78 DO5 DO6 33.5 96.85 7 DO8 DO4 0 0 9.5 3.5 4 7.5 6.2 37 3.2 98.7 0 9.5 6.2 DO7 DO8 4.5 7.5 37 3.2 3 0 3.5 p. 23/36
Electronic Module - Digital Outputs 8 Digital Outputs M8 27 33 4 34 42 35 43 36 44 8 28 37 29 38 30 39 3 40 32 8 FE contact 27 Label panels 28 DIN rail mounting 29 Connection DO (M8) 30 Connection DO 2 (M8) 3 Connection DO 3 (M8) 32 Connection DO 4 (M8) 33 Connection DO 5 (M8) 34 Connection DO 6 (M8) 35 Connection DO 7 (M8) 36 Connection DO 8 (M8) 37 Label panel DO 38 Label panel DO 2 39 Label panel DO 3 40 Label panel DO 4 4 Label panel DO 5 42 Label panel DO 6 43 Label panel DO 7 44 Label panel DO 8 8 Digital Outputs M2 (double allocation) 8 27 8 FE contact 27 Label panels 28 DIN rail mounting 33 Connection DO / DO 2 (M2) 34 Connection DO 3 / DO 4 (M2) 37 38 39 40 4 42 43 44 28 33 34 35 36 35 Connection DO 5 / DO 6 (M2) 36 Connection DO 7 / DO 8 (M2) 37 Label panel DO 38 Label panel DO 2 39 Label panel DO 3 40 Label panel DO 4 4 Label panel DO 5 42 Label panel DO 6 43 Label panel DO 7 44 Label panel DO 8 p. 24/36
Electronic Module - Digital Outputs Ordering charts Electronic Module - Digital Outputs Specification Module Electronic Module DO 8 x M8, 3-pin 74 84 DO 4 x M2, 4-pin 74 85 Electronic Module-Digital Outputs - Accessory Protecting cap for coupling housing M8 902 556 for coupling housing M2 902 557 p. 25/36
Combination module The combination module performs both pneumatic and electrical functions. Two valves from each of Types 6524, 6525 or 0460 are integrated into the module; the electrical indicators are located on the top. Technical data - Module Operating voltage 24 V -5 % / +20 % Current consumption max. 700 ma (in the system) Current consumption per valve function (at 24 V) on pick-up ( 20 ms) lowered Connections Electrical Pneumatic Flow rate QNn with 3/2- or 5/2-way valves with 5/2-way valves bistable or 5/3-way valves Pressure range with 3/2- or 5/2-way valves internal control air external auxiliary air with 5/2-way valves bistable or 5/3-way valves internal control air external auxiliary air Response times with 3/2- or 5/2-way valves Opening Closing with 5/2-way valves bistable or 5/3-way valves Opening Closing Inputs Logic level high Logic level low Displays Material Weight with 3/2- or 5/2-way valves with 2 x 3/2-way valves 60 ma 25 ma 4 x M8 (3-pin) 2 x M2 (4-pin), double allocation D4, D6, D/4" 300 l/min (C V.28) 200 l/min (C V.28) 36.25 to 0.5 PSI 4.5 to 0.5 PSI 29 to 0.5 PSI not possible 2 ms 20 ms 5 ms 20 ms 3... 30 V 0... 5 V 4 LEDs for the status of the feedback 4 (2) LEDs for switching status of the valves PBT 327 g 330 g Technical data - integrated valves Body material PA (polyamide) Sealing material NBR, FKM Media lubricated and non lubricated dry air; neutral gases (5 µm-filter recommended) Duty cycle continuous operation (00 % ED) p. 26/36
Combination module Dimensions [mm] ) width per station A: push-in D4, D6 A = 2. mm push-in D/4" A = 0 mm p. 27/36
Combination module Connections Combination module with 2 pneumatic outputs and 4 digital inputs 5/2-way valve (Type 6525) or 3/2-way valve (Type 6524) with M8 connections 6 2 3 4 5 6 5 7 8 9 0 2 3 4 5 6 Label panels (available) 2 Emergency manual control valve 3 Connection DI. (M8) 4 Label panel DI. 5 Connection DI.2 (M8) 6 Label panel DI.2 7 FE contact 8 LEDs for switching status: V - valve function V2 - valve function 2 9 DIN rail mounting (accessories) 0 Emergency manual control valve 2 Label panel DI 2. 2 Connection DI 2. (M8) 3 Label panel DI 2.2 4 Connection DI 2.2 (M8) 5 Function circuit diagram 6 Wall fixing Combination module with 4 pneumatic outputs and 4 digital inputs 2 x 3/2-way valve (Type 6525) with M8 connections 8 2 3 4 5 6 7 7 8 9 0 2 3 4 5 6 7 8 Label panels (available) 2 Emergency manual control valve 3 Emergency manual control valve 2 4 Connection DI. (M8) 5 Label panel DI. 6 Connection DI.2 (M8) 7 Label panel DI.2 8 FE contact 9 LEDs for control status: V... 4 - valve function... 4 0 DIN rail mounting (accessories) Emergency manual control valve 3 2 Emergency manual control valve 4 3 Label panel DI 2. 4 Connection DI 2. (M8) 5 Label panel DI 2.2 6 Connection DI 2.2 (M8) 7 Function circuit diagram 8 Wall fixing p. 28/36
Combination module Pneumatic connections All connection variations are suitable for the same mounting hole and can be exchanged afterwards. Ordering charts Combination module Module Combination module withw 4 x M8 DI Combination module with 4 x M8 DI Combination module with 2 x M2 DI with 2 x 3/2-way valves connection D/4" with 3/2-way valve circuit function C connection D/4" with 5/2-way valve with 5/2-way valve, bistable circuit function D circuit function H connection D/4" connection D/4" onnection D6 with 5/3-way valve circuit function L circuit function N with 2 x 3/2-way valve circuit function C with 5/2-way valve circuit function H with 3/2-way valve circuit function C with 5/2-way valve, bistable circuit function D circuit function H with 5/3-way valve circuit function L circuit function N without check valve 87 307 with check valve 87 308 without check valve 87 299 with check valve 87 300 without check valve 87 3 with check valve 87 32 without check valve 87 303 with check valve 87 304 without check valve 87 33 with check valve 87 34 without check valve 87 305 with check valve 87 306 without check valve 87 309 with check valve 87 30 without check valve 87 30 with check valve 87 302 without check valve 74 89 without check valve 74 820 without check valve 74 82 without check valve 87 33 without check valve 87 332 without check valve 87 333 without check valve 87 334 without check valve 74 828 without check valve 74 829 without check valve 74 830 p. 29/36
Combination module Combination module - Accessory Specification Plug connector M8 convertible plug straight on request plug angled on request pre-assembled plug straight on request plug angled on request Protecting cap for coupling housing M8 902 556 M2 902 557 Set 4x plug-in couplings D4 655 95 D6 655 952 D /4" 655 953 Blanking-off plug for plug-in coupling D6 05 397 p. 30/36
Pneumatic module The pneumatic module realises pneumatic functions. Two valves each from Types 6524, 6525 or 0460 can be integrated into the module. Technical data - module Operating voltage 24 V -5 % / +20 % Power requirement per valve (at 24 V) on attachment ( 20 ms) reduced Pneumatic connections Flow rate QNn with 3/2- or 5/2-way valve with 5/2-way valves bistable or 5/3-way valves Pressure range with 3/2- or 5/2-way valve internal control air external auxiliary air with 5/2-way valves bistable or 5/3-way valves internal control air external auxiliary air Response times with 3/2- or 5/2-way valves Opening Closing with 5/2-way valves bistable or 5/3-way valve Opening Closing Material Weight with 3/2- or 5/2-way valves with 2 x 3/2-way valves 60 ma 25 ma D4, D6, D/4" 300 l/min (C V.28) 200 l/min (C V.28) 36.25 to 0.5 PSI 4.5 to 0.5 PSI 29 to 0.5 PSI not possible 2 ms 20 ms 5 ms 20 ms PBT 32 g 34 g Technical data - integrated valves Body material PA (polyamide) Sealing material NBR, FKM Media lubricated and non lubricated dry air; neutral gases (5 µm-filter recommended) Duty cycle continuous operation (00 % ED) p. 3/36
Pneumatic module Dimensions [mm] ) width per station A: push-in D4, D6 A = 2. mm push-in D /4" A = 0 mm Connections Pneumatic module with 4 pneumatic outputs (left module) and 2 pneumatic outputs (right module) Pneumatic connections 0 2 3 7 5 6 8 9 2 3 4 5 6 9 0 FE contact 2 Label panels (available) 3 LEDs for control status: V-valve function V2-valve function 2 only PM PO4: V3-valve function 3 V4-valve function 4 4 DIN rail mounting (accessories) 5 Emergency manual control valve 6 Emergency manual control valve 2 7 Emergency manual control valve 3 8 Emergency manual control valve 4 9 Function circuit diagram 0 Wall fixing All connection variations are suitable for the same mounting hole and can be exchanged afterwards. p. 32/36
Pneumatic module Ordering chart Pneumatic module Module Pneumatic module with 2 x 3/2-way valves connection D/4" with 3/2-way valves circuit function C connection D/4" with 5/2-way valves with 5/2-way valve, bistable circuit function D circuit function H connection D/4" connection D/4" with 5/3-way valve circuit function L circuit function N without check valve 87 323 with check valve 87 324 without check valve 87 35 with check valve 87 36 without check valve 87 327 with check valve 87 328 without check valve 87 39 with check valve 87 320 without check valve 87 329 with check valve 87 330 without check valve 87 32 with check valve 87 322 without check valve 87 325 with check valve 87 326 without check valve 87 37 with check valve 87 38 without check valve 74 86 without check valve 74 87 without check valve 74 88 p. 33/36
Termination module Technical data Module variants Fieldbus Multipole Terminal resistor for internal installed not installed bus Material PBT Weight approx. 04 g The termination module complements the automation systems and is therefore a necessary component. It is held via connection bracket, securing does not take place to wall or rail. Dimensions [mm] Ordering chart 92.45 3.5 ) 6.75 74.5 9. 35.5 Module Termination module Multipole 72 343 Fieldbus 72 344 9.7 p. 34/36
Ordering chart System-Accessory Module rail fastening set 667 400 Connection bracket blue 660 982 Set Label panels 0x, big 902 639 30x, small 902 640 4x plug-in couplings D4 655 95 D6 655 952 D /4" 655 953 Blanking-off plug for plug-in coupling D6 05 397 Silencer G /4" 650 427 Check valve Type 0498 double pilot 67 26 double pilot, with mounting base 67 27 Ordering chart System-Spare part Specification Specification FE rail (5 fold) 667 65 p. 35/36
Example configuration Connection bracket blue FIELDBUS MODULE Power supply Profibus incoming Profibus outgoing RIO COMBINATION MODULE 2*2x3/2-way valve / 4 x DI Connections electrical pneumatic 5/2-Wege-Ventil / 4 x DI Connections electrical pneumatic M2, plug, 4-pin, max. 4 A M2, plug, 5-pin, b-coded M2, jack, 5-pin, b-coded M8, jack, 4-pin 4 x M8 (3-pin) 2 x M2 (4-pin), double allocation D4, D6, D/4" 4 x M8 (3-pin) 2 x M2 (4-pin), double allocation D4, D6, D/4" TERMINATION MODULE The fieldbus variant of the termination module contains the termination impedance for the internal bus. PNEUMATIC MODULE 2*2x3/2-way valve pneumatic connections 5/2-way valve pneumatic connections D4, D6, D/4" D4, D6, D/4" In case of special application conditions, please consult for advice. We reserve the right to make technical changes without notice. Christian Bürkert GmbH & Co. KG 0809/0_US-en p. 36/36