Accessories INDEX: Magnaloy General Information... What You Should Know About Filler Breathers... Filler Breather Adapters... Filler Breathers...4 Filler Breather Cap Types...4 Mounting Flanges...4 Screen Materials...4 Filler Breather Accessories & Assemblies...5 Reservoir Flanges...6 Suction Strainers...7 Liquid Level Gauges...8 Standard Line...8 Premium Line...8 Gauge Isolators... Single Position Gauge... Six Positon Gauge... Pressure Switchs...10 Modular O-Ring Kits...11 Other Magnaloy Products...1 1 Catalog No. AP100 005 Magnaloy Coupling Co.
General Information What You Should Know About Filler Breathers! Sizing is based on the reservoir air exchange requirements, NOT the pump output. Magnaloy Filler Breather Assemblies are sized for a maximum pressure drop of.45 in. Hg. Hydraulic users rarely change the breather filter, which can contribute to pump cavitation. A routine of regularly changing or cleaning the air filter should be developed. A vacuum indicator can be very helpful. The NFPA standard calls for TWO filler openings, each of which should pass a minimum of 5 GPM. They should be located on opposite sides or ends of the reservoir. The maximum air filtration allowed is 40 micron. All of Magnaloy s Filler Breather Cap are 10 micron. The filler screen should be at least 0 mesh and should have an internal metal guard to prevent the fill spout from puncturing the screen. All Magnaloy s screens are 0 mesh and we offer a screen guard as on option. For More Product Information Check Out! www..com It is a well established fact that the major cause of failure in an elastomeric insert type drive coupling is hysteresis failure which results from overworking the insert by application of cyclic loads and the associated heat generation. Load-Lock Design is simple and effective. The drive-lug configuration is tapered from top to base, as are the mating lugs of the opposing coupling hub. Under load, the insert conforms to the tapers, inter-locking the two hubs. This load-lock design protects bearings and equipment by eliminating end thrust in both directions... and it requires only one set-screw in each hub. Flexible Drive Couplings Pump/Motor Mounts Cylinder Rod End Alignment Couplers Hydraulic Manifold & Manifold Accessories Fluid Power Accessories Product Updates Customer Support Magnaloy is a registered trademark of the Douville Johnston Corp.
Filler Breather Adaptors High Capacity Spin-On Converts standard breather installation to accept a high efficiency spin-on air breather Features: Material - Anodized 6061 Aluminum. Flange Adopter - Accepts 1 1/-16 UN Threaded Spin-On Filters, uses same mounting bolt circle as our Filler Breather Screens and comes complete with mounting hardware and gaskets. Bayonet Adapters - Accept either 1 1/-16 UN, 1 1/8-16 UN or 1-1 UN threaded Spin-On Filters, fits all popular filler breather bayonet flanges and utilizes a Buna-N gasket to insure proper sealing. D-THREAD B NPT Style Spin-On C A FBS-1001-01P FBS-1016-01P FBS-10816-104P A B C D.80.80.5 1.57 1.57 1.45 1-1 un 1 1/8-16 un 1 1/ - 16 un E /4 - NPT /4 - NPT 1 1/4 - NPT E-THREAD 1/4 NPT (FG STYLE ONLY) D-THREAD B C A Flange Style Spin-On FBS-10816-F FBS-10816-FG A B C D.051 4.756.5 4.1 1 1/ - 16 un 1 1/ - 16 un D-THREAD B Bayonet Style Spin-On A B C D C A FBS-1001-B FBS-1016-B FBS-10816-B.15.15.15 1.05 1.05 1.05 1-1 un 1 1/8-16 un 1 1/ - 16 un
Filler Breathers Allows Filtered Air to Easily Flow in and out of the Hydraulic Reservoir while Preventing Airborne Contaminants from Entering the System. Filler Breather Cap Features: Stainless Steel. 10 Micron Filter. Flows to 50 GPM. Types: A Cap: D Cap: H Cap: K Cap: 0 GPM, Stainless Steel. 0 GPM, Stainless Steel. 10 GPM, Stainless Steel. Pressure Cap, 0 PSI-no relief, Chrome Plated. GPM rating is equivalent air flow through cap to compensate for oil flow into and out of reservoir. Mounting Flange Features: Blue Zinc Plated Three Lengths Available Sizes: 008 Flange: 108 Flange: 600 Flange: Screen Materials: C* Screen: N* Screen: P Screen: R* Screen: V* Screen: W Screen: X Screen: Y Screen: Z Screen: Height 1/ Height 1 1/ Height 6 *Check with factory for availability. 16 Mesh, Stainless, Length 00 Mesh, Brass, 6 Length 0 Mesh, Nylon, 4 Length 0 Mesh, Brass, 4 Length 0 Mesh, Brass, 1/4 Length 0 Mesh, Stainless, 1/4 Length 0 Mesh, Stainless, 6 1/4 Length 0 Mesh, Stainless, 8 1/4 Length 0 Mesh, Stainless, 10 1/4 Length 4
Filler Breather Accessories G PL L SM D Options: G - PL - L - SM - D - Screen Guard (Required by NFPA Standard). Pad Lock, not included with locking cap option. Locking Cap. Side Mounting Kit. Dipstick, specify length, measured from bottom of mounting flange to end of dipstick. DIPSTICK LENGTH How to Order: Standard Assemblies: FB-A008W: FB-A008P: FB-K008W: Stainless steel, weatherproof, 10 micro, 0 GPM Cap; 1/ Mounting Flange; 0 mesh, 1/4, stainless steel Screen. Stainless steel, weatherproof, 10 micro, 0 GPM Cap; 1/ Mounting Flange; 0 mesh, 4, nylon Screen. Pressurized, chrome plated, 0 PSI Cap; 1/ Mounting Flange; 0 mesh, 1/4, stainless steel Screen. Custom Assemblies: Select the components that best meet your particular hydraulic system requirements and custom build the part number as follows: F B - A 0 0 8 Y - D 8 Option (8 Dipstick) Screen Type (Y) Flange Length (1/ ) Cap Type (A) 5
Reservoir Flanges Positive Sealing Suction and Return Line Flanges Features: Positive Urethane Seal - protects against particulate and liquid contamination. Mounting Hardware - required screws, bolts, washers and gaskets are included. Available in Many Popular Tube and Pipe Sizes - 1 sizes available, 1/ thru. Large Suction Line Flange Plate - allows easy access for suction line strainer installation and maintenance. Rigid/Heavy Duty Zinc Plated Die Cast Flange - will not deflect or distort, provides sealing forces to urethane seal. 4 /4 /8 R Y X 1/8 /4 F E B A Tube Sizes: From 1/ to Return Line Flange: 4 Suction Line Flange: C D Part Number RLF-008T RLF-01T RLF-100T RLF-104T RLF-108T RLF-00T Part Number RLF-008P RLF-01P RLF-100P RLF-104P RLF-108P RLF-00P Nominal Tube Size 1/ /4 1 1 1/4 1 1/ Nominal Pipe Size 1/ /4 1 1 1/4 1 1/ Tube OD X 0.500 0.750 1.000 1.50 1.500.000 Pipe OD X 0.840 1.050 1.15 1.660 1.00.75 Clearance Hole Dia. Y 0.75 1.00 1.5 1.50 1.75.5 Pipe Sizes: From 1/ to Return Line Flange: Clearance Hole Dia. Y 1.00 1.1 1.44 1.81.06.50 Part Number SLF-008T SLF-01T SLF-100T SLF-104T SLF-108T SLF-00T Part Number SLF-008P SLF-01P SLF-100P SLF-104P SLF-108P SLF-00P Nominal Tube Size 1/ /4 1 1 1/4 1 1/ Nominal Pipe Size 1/ /4 1 1 1/4 1 1/ A B C D 7.50 7.50 Suction Line Flange: 7.50 7.50 6.5 6.5 6.5 6.5.1.1.1.1.1.1.1.1.1.1.1.1 5.5 5.5 5.5 5.5 7.5 7.5 A B C D 5.5 5.5 5.5 5.5 7.5 7.5 Tube OD E 0.500 0.750 1.000 1.50 1.500.000 Pipe OD E 0.840 1.050 1.15 1.660 1.00.75 All assemblies are supplied with complete mounting hardware: including screws, bolts, washers and gaskets as required. Clearance Hole Dia. F 6.5 6.5 Clearance Hole Dia. F 6.5 6.5 6
Suction Strainers Offers front-line fluid filtration in the Tank Features: Die cast aluminum end covers. By-pass valve available (see chart). End caps are designed to provide a positive interlock with epoxy bond to prevent leakage. Rated flow capacity of 5 ft./sec. Suitable with all petroleum base oils & fire resistant hydraulic fluids, coolants & lubricants. OUTLET PORT A (FEMALE PIPE THREAD) 100 MESH (140 MICRON) CLEANABLE STAINLESS STEEL WIRE CLOTH OPTIONAL BY-PASS (SEE CHART) B C D Part Number SS-008P01 SS-008P01- SS-014P016 SS-014P016- SS-0P00 SS-0P00- SS-0P04 SS-0P04- SS-05P0 SS-05P0- SS-116P048 SS-116P048- A Outlet Port 0.75 0.75 1.00 1.00 1.5 1.5 1.50 1.50.00.00.00.00 Rated Flow Capacity * 8 GPM 8 GPM 14 GPM 14 GPM GPM GPM GPM GPM 5 GPM 5 GPM 116 GPM 116 GPM B Wrench Flat 1.75 1.75 1.75 1.75.5.5.5.5.00.00 4.00 4.00 C Overall Length.60.60 4.60 4.60 6.60 6.60 8.60 8.60 7.0 7.0 1.40 1.40 D Outside Dia..0.0.0.0.0.0.0.0 4.0 4.0 4.0 4.0 By-Pass NONE PSI NONE PSI NONE PSI NONE PSI NONE PSI NONE PSI * Measured at 5 ft/sec outlet line velocity. Resulting pressure drop is substantially less than 1/ PSI (1 Hg.) 7
Liquid Level Gauges For Continuous reading of Fluid Level and Temperature Standard Line Features: Ultrasonically Welded Transparent Polyamid Case. All Around Visibility of the Fluid Level. Buna-N O-Ring Seals. Zinc Plated Bolts. Suitable for Pressurized Reservoirs to 10 PSI. 5 Model Available with Optional Cast Aluminum Cover to provide Additional Breakage Protection. Includes Thermometer - 5 Model has Blue Fluid, all others have Red Fluid. Descripton A B C D SLLG-0T SLLG-05T SLLG-05T-C SLLG-10T Std. inch w/temp. Std. 5 inch w/temp. Std. 5 inch w/temp. & cover Std. 10 inch w/temp..00 5.00 5.00 10.00 4.17 6. 6.75 11.4 1.06 1. 1.75 1.8 0.6 0.7 0.87 0.71 B A Premium Line Features: Borosilicate sight glass compatible with all hydraulic fluids and will not discolor. 0 PSI max working pressure at 50 o F temperature. May be front mounted by threading tank holes or rear mount with provided nuts. Mounting bolts provide 1/16 alignment adjustment to facilitate installation. Low profile body offers wide sight opening for visibility. Machined from solid aluminum bar stock. Includes Internal Thermometer - External Thermometer available, consult factory. C D PLLG-0T PLLG-05T PLLG-10T Descripton Prem. inch w/temp. Prem. 5 inch w/temp. Prem. 10 inch w/temp. A B C D.00 5.00 10.00 4.6 6.6 11.6 1.00 1.00 1.00 1. 1. 1. B A C D 8
0.8 Gauge Isolators A High Quality Push-to-Read Device that Isolates and Protects your Gauge. Read up to Six Port Signals from a Single Gauge. Magnaloy Gauge Isolators are manufactured from high quality steel hexagonal bar stock and machined to exact tolerances. Pressure is supplied to the gauge only when requested, by pushing the knob. This prevents gauge failure caused by continuous exposure of the gauge to damaging pressure surges and helps extend the life of the gauge and maintain its accuracy. This design provides simple mounting options and an attractive, compact package. Single Position Gauge Isolator Specifications: Push to read. Operating Temperature - 0 o F to 40 o F. 5,000 PSI working pressure. Viton Seals. 1/4 NPT or #4 SAE O-Ring ports. Panel or inline mounting. Maximum panel thickness 5/16. 1.6 Hex. Body () #10- Mounting Hole.56 Deep Panel Mount Pilot.86 Dia. 0.5 1.7 1.5 NOTE: Max. Stroke 0.0 1.1.75 Gauge Port Pressure Port Tank Port Six Position Gauge Isolator Specifications: 4.88 Turn to select position,.1 1.5 1 push to read 1 Operating Temperature - 0 o F to 40 o 6 F. 5,000 PSI working pressure. 5 Viton Seals. 4 60 #4 SAE O-Ring ports. o Typ. Pressure Ports Panel mounting. Read up to 6 pressure signals from a single gauge. Ordering Specifications: 1.5 (). Dia. Mounting Holes on.56 Dia. B.C. for 10- Soc. Hd. Scr. Gauge Ports 60 o 60 o Tank Ports 1.88 Hex. Body.5 Dia. Clearance Hole Required Positions Port Type 1 1 4 5 6 GI-01-SAE GI-01-NPT GI-06-SAE Single Single Six #4 SAE O-Ring 1/4 NPT #4 SAE O-Ring
Pressure Switch 1.71 A Dependable Pressure-Sensing Device that Converts a set Hydraulic Pressure to an Electrical Signal - up to THREE Signals in a Single Switch. 0.0. Technical Specifications Operating Characteristics: Adjustable Range: 00 -,600 PSI. Pressure Reset: 115-00 PSI nominal. Rated Pressure: 4,000 PSI. Burst Pressure: 1,000 PSI. Temperature Rating: -0 o F to 160 o F. Repeatability: % of set pressure. Electrical Characteristics: U.L. Listed Switching Elements..05 Rating: 4 amps, 50 VAC..46 1 VDC, amps. Options: 1 5 Second and Third independently adjustable switches Factory pre-set to specified pressures 00-1,50 PSI range (L) (15-00 psi reset) 500-4,000 PSI range (H), High cycle unit (00-450 psi reset) 7 8 Pressure Switch Wiring Instructions: 6 4 Switch #1 Switch # Switch # Normally Open Red Red w/one Yellow Stripe Red w/two Yellow Stripes Common 1. Triple Versatility. As many as three White White w/one Yellow Stripe White w/two Yellow Stripes Normally Closed Black Black w/one Yellow Stripe Black w/two Yellow Stripe switching elements can be independently adjusted over the full PS-400 Pressure Switch is tested but NOT pre-set pressure range. (Note: factory will pre-set pressure for a nominal charge) Important! Lock nut torque range: 6-8 in. lbs.. Fluid Compatibility. Viton seal with Teflon back-up ring compatible with most hydraulic fluids. How to Order:. Easy Pressure Adjustment. External PS-400-115 Single Switch Assembly, adjustment nut is easily accessible for quick pressure reset. NEMA 1 enclosure, Viton Seals, 4. Save Plumbing Cost. Single pressure 00 -,600 PSI Range. tap (1/8 NPT female) serves all three PS-400-15 Double Switch Assembly, piston mounted microswitches. NEMA 1 enclosure, Viton Seals, 5. Oil Tight Case (NEMA 1) 00 -,600 PSI Range. 6. Standard Conduit Connection. 1/ Triple Switch Assembly, NPT female. PS-400-15 7. Easy Installation. Two mounting NEMA 1 enclosure, Viton Seals, holes provided for No. 10 screws. 00 -,600 PSI Range. 8. Positive Locking. Pressure Adjusting To specify pre-set pressure(s), note setting(s) after part number. Screw. For optional operating ranges specify (L) or (H) after part number. 10
Modular O-Rings A Cost Saving, Easy to Identify, Inventory of Commonly used Buna-N or Viton O-Rings. Sized for Vickers Industrial Valves. How to Order: ORK-1000 ORK-1001 Buna-N O-Ring Kit Vitron O-Ring Kit Each kit contains the following size and quantities of either Buna-N or Viton O-Rings: Plug Number Quantity Buna-N Vicker s Part No. Viton Vicker s Part No. Plug Number Quantity Buna-N Vicker s Part No. Viton Vicker s Part No. 1 4 154000 66 1 1 181 656 4 154001 67 1 181 661 4 15400 68 1 15714 6 4 154004 60 4 1 1817 66 5 154005 61 5 154014 68 6 154006 6 6 154015 60 7 1541 6 7 154016 61 8 6 1811 64 8 154017 6 177 65 1540 6 10 1550 66 0 15401 64 11 1544 67 1 15400 65 1 157515 68 1540 68 1 15414 6 15404 6 14 16660 640 4 15406 6401 15 17461 641 5 16 154077 640 16 15 60 6 8 154078 640 17 7000 644 7 8 15407 6404 17 15417 648 8 8 154084 640 1 1 15401 654 17 15418 646 0 1 15410 648 40 15 1541 647 11
Motor Dampening Bars Standard Features: Reduced vibration and structure borne noise. Bolt or weld down design for easy installation. Four sizes accommodate NEMA frames 056C through 405TC. Vulcanized rubber to metal bond. No metal to metal contact. Completely drilled and tapped for NEMA frame motors. Optional Weld Pad Kit available for welding to reservoir surface. Shipped in sets of bars, (Order 1 Set for Each Motor). T D L 1.75".50" Dimensional Data NEMA Frame Size L W A B D T Weight per Set MDB056-145 056C, 14TC, 145TC 1/ 8 6 1/ /16 5/16-NC 8 lbs. MDB-15 TC, 4TC, 1TC, 15TC 1 10 1/4 /16 /8-16NC 11 lbs. MDB54-86 54TC, 56TC, 84TC, 86TC 16 1/4 14 /4 1 1/4 /16 1/-10UN lbs. MDB4-405 4TC, 6TC, 64TC, 65TC, 404TC, 405TC 1 1 1/4 17 1/ 1/16 5/8-11NC /4-10NC 0 lbs. Note: If Motor Dampening Bars are welded directly to reservoir, they must be welded only on the extreme ends (across Dim. W) to avoid excessive heat at the rubber to metal interface. Note: Due to product improvement, specifications are subject to change without notice. 1
Motor Dampening Bars Weld Pad Kit Standard Features: Eliminates drilling and tapping of reservoir surface. Eliminates possible heat damage to rubber and loss of vulcanized bond on the motor dampening bar. Added motor height for ease of plumbing. Order 1 kit per set of Dampening bars ordered. Each kit contains a set of 4 pads. T H Dimensional Data S S Use With Motor Dampening Bar Number S T H Weight per Kit MWP056-15 MDB056-145, MDB-15 1/-1NC 1/ lbs. MWP54-86 MDB54-86 1/-1NC 1/ 5 lbs. MWP4-405 MDB4-405 /4-10NC /4 7 lbs. The weld pads are designed to weld directly to the reservoir surface and provide tapped mounting holes for the Motor Dampening Bars. This procedure allows the mounting of the Motor Dampening Bars without welding directly on the bar or drilling and tapping of the reservoir surface. Any rubber to metal bond can be damaged if the interface point of rubber and steel reaches a temperature of 500 o F. Welding adjacent to the rubber to metal interface is virtually impossible without exceeding this 500 o F threshold and precipitating the separation of the rubber to metal bond. Because of the potential separation problem, we insist on welding only the extreme ends of the Motor Dampening Bars. We highly recommend the utilization of the Weld Pad Kit to preclude the possibility of damage to the rubber to metal vulcanization, or more specifically to completely isolate the rubber to metal interface from the heat of welding. Note: Due to product improvement, specifications are subject to change without notice.
Make the Connection with... Whatever your Fluid Power Unit needs, magnaloy has the products to keep you connected. Flexible Drive Couplings Top-of-the-line magnesium couplings are lighter, yet stronger than either cast iron or aluminum. They also offer better corrosion resistance and easier handling. Pump/Motor Mounts Precision machined aluminum & custom steel pump/motor mounts directly connect the motor and pump while ensuring accurate shaft alignment and enclosing the coupling. Vertical and horizontal models readily available from stock. PM 0 Couplings Economical PM-0 Iron Powder Couplings have long lasting nitrile, hytrel or urethane inserts. Double set screws give excellent gripping power. Magnaloy Hydraulic Bar Manifolds & Accessories Complete line of inline Bar Manifolds, Subplates, Cover Plates, Valve Adaptors, Integrated Circuit Manifolds, and Accessories to make the design and fabrication of Hydraulic Circuitry simple and easy. Wide range of sizes include: D0, D05, D05H & D08 in aluminum and steel with ports available in SAE,, BSPP, and BSPT styles. Custom design and fabrication also available, consult factory. Accessories Filler Breather Adaptors, Filler Breathers, Reservoir Flanges, Suction Strainers, Gauge Isolators, Liquid Level Gauges, Modular O-Ring Kits. Rod End Couplers Two models of accurately machined high tensile cylinder rod end alignment couplers offer 7 o or 10 o spherical and 1/8 parallel misalignment capabilities. Magnaloy Reservoirs & Reservoir Accessories Magnaloy offers a complete line of standard reservoirs and reservoir accessories. In addition, we offer custom reservoir fabrication to meet our customer specific needs. Reservoirs accessories such as Clean Out Covers and SAE Couplings are available for the do-it-yourself reservoir manufacturer Magnaloy Pressure Switch Pressure Sensing switch capable of sensing up to three () separate pressures. Each sensor is externally independently adjustable from 00 to 4000 psi. Viton seals provide wide fluid compatibility range. 1