SRC550 SRC550 ROUGH-TERRAIN CRANE 55 TONS LIFTING CAPACITY. Quality Changes the World

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Transcription:

SRC550 SRC550 ROUGH-TERRAIN CRANE 55 TONS LIFTING CAPACITY

2 COMPANY BRIFE COMPANY BRIFE 3 SANY Automobile Hoisting Machinery is one of the core business unit of Sany Heavy Industry, mainly engaged in the research and development of high end, mid to large tonnage crane series, including mobile crane, crawler crane, tower crane and loader crane. It has two industrial parks in Ningxiang and Huzhou, since entering the market, the products of Sany Automobile Hoisting Machinery have received worldwide recognition with advanced technology, lean manufacturing, high reliability and excellent service.

4 ICON Selling points 5 SANY Rough-Terrain Crane content 04 Icon 05 Selling points 06 Introduction 09 Dimension 11 Technical Parameter 12 Operation Condition 13 Load Chart 18 Wheel Crane Family Map Cab Carrier frame Suspension system Excellent traveling capacity and highperformance chassis system Four-wheel drive is applied with four steering modes to provide good mobility. Trafficability and comfortableness of the complex road condition is improved thanks to its Min. turning radius of no more than 6.7m. Ultra long and super strong boom system Four-section boom of high strength steel structure and optimized U-shaped section, reducing weight and improving safety significantly. Jib mounting angles are 0, 15, and 30 which ensure fast and convenient change-over between different operating conditions so as to improve working efficiency of the machine. Hydraulic system Outriggers Telescopic boom Control system Engine Lattice jibs Telescopic system Transmission system Superlift devices Luffing system Drive/Steer Luffing lattice jib Slewing Counterweight Safety system Axles Tyres Brakes system winch mechanism: Highly efficient and unique hydraulic system Hydraulic system load feedback and constant power control is applied to provide strong lifting capacity and good micromobility. Unique steering buffer design guarantees smooth braking operation. Safe and reliable control system Self-developed controller SYMC specially for engineering machinery is configured. The application of CAN-bus fully digital network control technology ensures stable control signal, simple harness and high reliability. It can feedback the data information and monitor the working condition of whole crane in real-time. Load moment limiter configured with comprehensive intelligent protection system is adopted with precision within 10%.The adoption of comprehensive logic and interlock control system ensures more safe and reliable operation. Hoist system Electrical system

SRC550 Rough-TeRRain CRane SRC550 Rough-TeRRain CRane INtRODUCtION 6 INtRODUCtION 7 Introduction Introduction Cab Hydraulic system Control system The self-made cab adopts ergonomic design with sliding door, safety glass, anti-corrosion steel, soft interior decoration, large interior space, panoramic sunroof and adjustable seats, air conditioner and electric window wiper etc. to provide easier and more comfortable operation. Meticulously designed industrial style and novel appearance are applied for cab. Load moment limiter display is configured to achieve the combination of main console and operating display system, making all operating condition data of lighting operation clear at a glance. High-quality key hydraulic components such as main oil pump, rotary pump, main valve, winch motor, and balancing parts etc. are adopted to achieve stable and reliable operation of the hydraulic system. Superior operation performance is guaranteed by accurate parameter matching. Through the adoption of load sensitive variable displacement piston pump, pump displacement can be adjusted in real-time, achieving high-precision fl ow control with no energy loss during operation; Main valve has flow compensation and load feedback control function. It significantly enhances control stability for single action and combined action under different operation conditions. Winch adopts electronically controlled variable motor to ensure high operation effi ciency. Max. single line speed of main and auxiliary winches is up to 150m/min; Slewing system is equipped with the integrated slewing buffer valve with free slipping function to ensure more stable starting and control of the slewing operation and excellent micro-mobility. Hydraulic oil tank capacity: 743L CAN-bus instrument: CAN-bus instrument with a combined intelligent control electrical system is used for easy reading of the traveling parameters at any time. Engine fault warning function enables convenient and fast maintenance. With full security protection system, main and auxiliary winches are equipped with overroll out limiter and height limiters to prevent over-rolling out and over-hoisting of steel rope, including tip-over and limit angle protection. Load moment limiter: The adoption of highly intelligent load moment limiter system can comprehensively protect lifting operation, ensuring accurate, stable and comfort operation. Slewing system Counterweight Safety system Hoist system Carrier frame 360 rotation can be achieved with Max. slewing speed of 2.6r/min. Hydraulic controlled proportional speed adjustment is applied, providing stable and reliable operation of the system. Unique slewing buffer design ensures more stable braking operation. The total weight of fixed counterweight is 4500kg, no flexible counterweight. Load moment limiter: Load moment limiter calculation system based on lifting load mechanical model is established using an analytical mechanics method, with rated lifting accuracy within 10% through on-line non-load calibration, providing full protection to lifting operation. In case of overload operation, system will automatically issue an alarm, to provide safety protection for manipulation. Hydraulic system is configured with the balance valve, overflow valve, and two-way hydraulic lock etc. components, thus achieving the stable and reliable operation of the hydraulic system; Main and auxiliary winches are equipped with over roll-out limiter to prevent over rolling-out of wire rope. Boom and jib ends are equipped with height limiters respectively to prevent over-hoisting of wire rope. Boom head is equipped with anemometer, press sensor, to indicate the working condition of whole crane in real-time, giving an alarm and cutting off the dangerous action automatically. The adoption of pump and motor double variable speed control ensures high effi ciency and excellent energy saving functionality. With perfect combination of winch balance valve and unique anti-slip technology, heavy load can lift and lower smoothly. High strength, antiswirl steel wire is equipped for high-precision hoisting positioning. Equipped with one 360kg main hook and one 160kg auxiliary hook, and Main and auxiliary hook steel rope diameters are 19mm, the rope length is 235m and 165m respectively. Carrier frame is of box-type structure that is welded with high-strength steel plate, featuring high lifting capacity. Telescopic system Four-section boom is applied with basic boom length of 11.25m, full-extended boom length of 34.5m, jib length of 16.4m and lifting height of fully extended boom length of 35.8m respectively. Max. lifting height is 52.1m including jib. It is made of fine grain high-strength steel with U-shaped cross section and with telescopic operation controlled independently by double cylinder rope. Luffing system Dead-weight luffing provides more stable luffing operation at low energy loss. Dual-action single piston hydraulic pressure cylinder with safety valve is adopted. Luffing angle range is -2 80.

SRC550 Rough-TeRRain CRane SRC550 Rough-TeRRain CRane DIMENSION 8 INtRODUCtION 9 Introduction Outriggers Engine H-type outrigger structure and 4-point support is adopted, with Max. span up to 7.2 7.2m, featuring easy operation and high stability. Fine grain high strength steel material is adopted and dual-direction hydraulic lock is used for the protection of vertical span cylinder. Type: Inline six-cylinder, water cooled, supercharged and inter-cooling diesel engine Rated power: 198kw/2500r/min Environment-protection: Emission complies with StateⅢstandard Capacity of fuel tank: 300L 14050 Transmission system Transmission case: Automatic transmission case. There are six forward gears and six backward gears in gearbox. The speed ratio range is large which meets the requirements of low gradeability speed and high traveling speed. Transmission shaft: With optimized arrangement of the transmission shaft, the transmission is stable and reliable. 1914 3760 Drive/Steer 4 4, 4 2 drive way and full hydraulic power steering system, with front wheel steering, rear wheel steering, four-wheel steering, and crab traveling modes. 23 2050 1950 20 503 Axles Axles can be fl exibly controlled, with two-axle designed for chassis. Front and rear axles drive are applied to ensure good power performance. 2005 3690 4000 3510 2440 Tyres Tyres type: 4*29.5R25 ET6A Brakes system Double-circuit braking system is adopted, if one circuit fails, the other circuit can ensure normal operation, thus improving the safety and reliability of brake system. Electrical system With 24V free maintenance battery and mechanical power main switch, power of the whole machine can be cut off manually. 3300 7200 R4348 3410 3790 7200

DIMENSION TECHNICAL PARAMETER Type Item Parameter Capacity Max. lifting capacity 55 t Overall length 14050 mm Overall width 3300 mm Overall height 3760 mm Dimensions 54 14 R1 271 R10 8 R907 26 R1 23 00 R1 302 8 R13 925 R16 287 Weight Axle distance 4000 mm Overall weight 43000 kg Axle load Traveling R32 18 26 7 72 R3 R4 10 7 19 26 7 83 R6 R5 193 R67 00 R77 94 R112 31 23700 kg Rear axle load 19300 kg 198 kw/ 2500 rpm Rated torque 970 N.m/ 1500 rpm Max.traveling speed 40 km/h Min.turning radius 4 4 Min.ground clearance 350 mm Approach angle 23 Departure angle 20 Max.gradeability 75% Fuel consumption per 100km 60 L Temperature range 20 ~ + 46 Min.rated range 3m Tail slewing radius of swingtable 4.35 m Boom section 4 Boom shape Main Performance Data Max.lifting moment U-shaped Base boom 1810 kn m Full-extend boom 1110 kn m Full-extend boom+jib 340 kn m Base boom 11.25 m Full-extend boom 34.5 m Full-extend boom+jib 50.9 m Outrigger span (Longitudinal Transversal) 19 Working speed Aircondition 12.3/6.7 m Wheel formula Boom length 19 Front axle load Rated power Turning radius R126 94 10 7.2 7.2 m Jib offset 0, 15, 30 Max.single rope lifting speed of main winch (no load) 150 m/min Max.single rope lifting speed of auxiliary winch (no load) 150 m/min Full extension / retraction time of boom 110 / 120 s Full lifting / descending time of boom 55 /75 s Slewing speed 2.6 r/min Aircondition in cab Cooling/Heating & Cooling Notes 1.Never travel the crane over 16km within 30min. 2.Stopping the crane for 20min after every 30min traveling can prevent the tires from being overheated. 11

12 OPERATION CONDITION LOAD CHART 13 SRC550 Working Ranges 1 Boom operating conditions(fully extended boom length ),min. length is 11.25m and max.length is 34.5m 2 The span of outriggers is 7.2m 7.2m 3 360 rotation is applied 4 Counterweight is 4.5T Lifting height (m) 54 51 48 45 42 39 36 33 30 27 24 21 18 15 12 1.5 1.8 2.1 2 2.4 2.3 2.8 2.7 2.5 3.3 3.2 3 3.8 3.7 3.5 3.2 4.4 4.3 4.2 3.9 5.2 5.1 4.9 4.9 4.4 40 6.3 6.1 5.9 5.5 5.3 7 7.3 7.1 6.7 6.4 5.7 7.9 7.9 8.1 8.4 8.1 7.2 0 20 34.5+16.4m 34.5+9.2m 10.1 11.1 9.2 8.5 12.3 11.1 10 8.7 14.3 14.3 13.7 11.7 10.2 9.1 16.8 16.8 13.2 15.5 11.5 10.1 17 17 34.5m 32.03m 28.96m 25.93m 16.8 15.1 13.1 29.1 10.1 28 23.3 19.3 37 37 36.8 16 12 29.5 23.8 39 9.2 15.9 39 37.8 11.7 30 45.4 55 24.1 8.9 39.1 17.2 30.2 22.88m 19m 16.78m 13.73m 11.25m 11.25m 13.725m 16.775m 19m 22.875m 25.925m 28.975m 32.025m 34.5m 3.05 55000 39090 37060 3.05 3.66 45480 39090 37060 29150 3.66 4.58 39150 37890 36850 28050 17050 16850 14310 4.58 6.10 30240 30050 29550 23350 17050 16850 14310 6.10 7.63 22300 24150 23800 19350 16850 15500 13780 12350 11100 7.63 9.15 17240 15980 16050 15190 13250 11790 11150 10160 9.15 10.68 11720 12030 13140 11570 10240 10120 9250 10.68 12.20 8970 9200 10160 10100 9180 8750 8550 12.20 13.73 7220 8120 8440 8150 7950 7900 13.73 15.25 5770 6420 6750 7160 7320 7000 15.25 16.78 5320 5590 5900 6110 6310 16.78 18.30 4400 4900 4960 5160 5240 18.30 19.83 3910 4200 4390 4480 19.83 21.35 3290 3570 3760 3840 21.35 22.88 3030 3220 3310 22.88 24.40 2580 2760 2860 24.40 25.93 2370 2470 25.93 27.45 2030 2120 27.45 28.98 1820 28.98 30.50 1560 30.50 Min.elevation angle( ) / / / / / / / / / Min.elevation angle( ) Number of parts of line 10 8 8 6 6 6 4 3 3 Number of parts of line 1. Values listed in the table refer to rated lifting capacity measured at flat and solid gound under the lever state of the crane. 2. Value above heavy line shall be determined by strength of the crane and under this line shall be determined by stability of the crane. 3. Rated load values determined by stability shall comply with ISO 4305. 4. Rated lifting capacity listed in the table included weights of lifting hooks (660kg of main hook and 160kg of auxiliary hook)and hangers. 5. Rated lifting capacity with pulley at boom tip shall not exceed 6900kg. 6. If actual boom length and range are between two values specified in the table, larger value will determine the lifting capacity. 7. When traveling with cargo on the crane, the permitted fastest speed is 4km/h. Never travel the crane with cargo over 60m within any 30 minutes. 8. All items mentioned above apply to the charts below which will not be repeated. 9 22.3 6 3 SRC550 0 33 30 27 24 21 18 15 12 9 6 3 Radius (m)

14 LOAD CHART LOAD CHART 15 1 Boom operating conditions(fully extended boom length ),min. length is 11.25m and max.length is 34.5m 2 The span of outriggers is 7.2m 5m 3 360 rotation is applied 4 Counterweight is 4.5T 11.25m 13.725m 16.775m 19m 22.875m 25.925m 28.975m 32.025m 34.5m 3.05 49650 39090 37060 3.05 3.66 45050 39090 37060 29150 3.66 4.58 33790 37890 36850 28050 17050 16850 14310 4.58 6.10 18800 19390 19660 19880 17050 16850 14310 6.10 7.63 12390 12780 12920 12840 13390 14570 13780 12350 11100 7.63 9.15 9190 9100 9020 9550 10130 10760 11150 10160 9.15 10.68 6710 6630 7140 7640 7730 8040 8090 10.68 12.20 5060 4990 5490 5930 6050 6320 6390 12.20 13.73 3790 4280 4690 4820 5070 5140 13.73 15.25 2880 3360 3740 3890 4120 4200 15.25 16.78 2640 2990 3150 3370 3450 16.78 18.30 2060 2390 2560 2760 2850 18.30 19.83 1580 1900 2070 2270 2360 19.83 21.35 1480 1660 1850 1940 21.35 22.88 1310 1490 1590 22.88 24.40 1010 1190 1290 24.40 25.93 920 1020 25.93 27.45 690 790 27.45 28.98 590 28.98 Min.elevation angle( ) / / / / / / / 17 24 Min.elevation angle( ) Number of parts of line 10 8 8 6 6 6 4 3 3 Number of parts of line 1 Boom operating conditions(fully extended boom length ),min. length is 11.25m and max.length is 34.5m 2 The outriggers are not extended 3 360 rotation is applied 4 Counterweight is 4.5T 11.25m 13.725m 16.775m 19m 22.875m 25.925m 28.975m 32.025m 34.5m 3.05 33550 31800 28300 3.05 3.66 26160 24370 24040 20590 3.66 4.58 17920 17700 15290 16910 16700 14550 12650 4.58 6.10 10670 10590 9700 10330 10480 9800 9080 6.10 7.63 7050 6950 6320 6710 6970 7560 7600 8250 8230 7.63 9.15 4760 4300 4540 4870 5370 5450 5970 5990 9.15 10.68 2960 3100 3480 3910 4030 4450 4500 10.68 12.20 1990 2070 2480 2870 3010 3370 3430 12.20 13.73 1300 1640 2080 2240 2560 2440 13.73 15.25 690 1150 1480 1650 1930 2010 15.25 16.78 640 990 1170 1420 1510 16.78 18.30 790 1010 1110 18.30 19.83 660 770 19.83 Min.elevation angle( ) / / / 19 31 37 42 46 49 Min.elevation angle( ) Number of parts of line 8 8 6 4 4 4 4 3 3 Number of parts of line

16 LOAD CHART LOAD CHART 17 1 Boom operating conditions( boom length ),min. length is 11.25m and max.length is 22.875m 2 With tyre static lifting load, over front only 3 Counterweight is 4.5T 11.25m 13.725m 16.775m 19m 22.875m 3.05 20600 19500 13500 3.05 3.66 19800 18760 13500 3.66 4.58 17500 16500 13500 9550 7950 4.58 6.10 14200 13500 11850 9550 7950 6.10 7.63 9600 9500 9300 8600 7950 7.63 9.15 6700 6600 7000 6900 9.15 10.68 4850 5450 5010 10.68 12.20 3600 4260 4000 12.20 13.73 3250 3050 13.73 15.25 2400 2350 15.25 16.78 1500 16.78 18.30 1100 18.30 Min.elevation angle( ) / / / / / Min.elevation angle( ) Number of parts of line 6 6 6 6 6 Number of parts of line 1 Boom operating conditions( boom length ),min. length is 11.25m and max.length is 22.875m 2 Travel with load, over front only 3 Counterweight is 4.5T 11.25m 13.725m 16.775m 19m 22.875m 3.05 19720 17070 13920 3.05 3.66 19720 17070 13920 3.66 4.58 17220 17070 13920 9060 7400 4.58 6.10 13750 13600 12780 8930 7400 6.10 7.63 9200 9050 8650 8300 7400 7.63 9.15 6450 6320 6630 6660 9.15 10.68 4650 4910 5050 10.68 12.20 3450 3470 3650 12.20 13.73 2370 2500 13.73 15.25 1550 1850 15.25 16.78 1550 16.78 18.30 1050 18.30 Number of parts of line 6 6 6 6 6 Number of parts of line 1 Boom operating conditions( boom length ),min. length is 11.25m and max.length is 22.875m 2 With tyre static lifting load, 360 rotation is applied 3 Counterweight is 4.5T 11.25m 13.725m 16.775m 19m 22.875m 3.05 20600 18000 13500 3.05 3.66 17960 17700 12000 3.66 4.58 12290 12000 7800 9550 4.58 6.10 7230 7050 5200 7250 7550 6.10 7.63 4430 4250 3600 4750 4750 7.63 9.15 2500 2400 3150 3030 9.15 10.68 1200 2050 1810 10.68 12.20 1270 920 12.20 13.73 650 530 13.73 15.25 15.25 16.78 16.78 18.30 18.30 Min.elevation angle( ) / / 15 33 41 Min.elevation angle( ) Number of parts of line 6 6 6 6 6 Number of parts of line 1 Boom + jib operating conditions(fully extended boom length+jib length ),max.length is 34.5m+9m/16.4m 2 The span of outriggers is 7.2m 7.2m 3 360 rotation is applied 4 Counterweight is 4.5T Working angle( ) 34.5+9.2m 34.5+16.4m Working angle( ) 0 15 30 0 15 30 78 3900 2500 1800 2600 1500 900 78 77 3500 2300 1700 2500 1400 900 77 75 3200 2200 1600 2400 1300 850 75 73 2900 2000 1500 2100 1200 750 73 71 2700 1800 1400 1900 1100 750 71 68 2400 1700 1250 1600 1000 700 68 66 2200 1500 1150 1400 950 680 66 63 1900 1400 1000 1200 850 650 63 61 1600 1200 850 1000 750 580 61 58 1200 950 650 700 600 500 58 56 750 650 500 550 56 Min.elevation angle( ) 51 53 Min.elevation angle( )

18 WHEEL CRANE FAMILY MAP

SANY AUTOMOBILE HOISTING MACHINERY address: SanY industrial Park, Jinzhou Development Zone, Changsha, hunan, China. Service hotline: 4006098318 email: crd@sany.com.cn For more information, please visit: www.sanygroup.com Distributed By: For our consistent improvement in techonology, specifi cations may change without notice. The machines illustrated may show optional equipment which can be supplied at additional cost. Version: 2015.08