SOLO 000 DRUMM-SCALE SCALE: INDICATOR: DRUMM-SCALE 7 SOLO 000 TM INSTALLATION & OPERATION electronic 30-gallon to 55-gallon drums - or 2-channel solo indicators factory calibrated NET = 525 s/n -CHANNEL NET # = 525 NET #2 = 467 2-CHANNEL Version: PRO96LCD F LO Q U I P -800-893-6723 Fax: 925-686-673 www.forceflow.com / Info@forceflow.com REF: T4\O&M\DRUMSOLO\CVRDRMSO.tcw (T00.pdf)
INCLUDES MODELS: ELECTRONIC DRUMM-SCALE with SOLO 000 - OR 2-CHANNEL DIGITAL INDICATOR FOR CAPACITIES: 400 lbs. (8 kg) to,000 lbs. (454 kg) FOR PLATFORM SIZES: 27-/2" x 27-/2" (699mm x 699mm) COVERING MODELS: PLATFORM 400 lb. 27-DR4DS (Metric: 27-DR2KDS 200 kg.) (36 SS Model: 27-DR4DSS, Metric 27-DR2KDSS) 600 lb. 27-DR6DS (Metric: 27-DR3KDS 300 kg) (36 SS Model: 27-DR6DSS, Metric 27-DR3KDSS) 800 lb. 27-DR8DS (Metric: 27-DR4KDS 400 kg) (36 SS Model: 27-DR8DSS, Metric 27-DR4KDSS) 000 lb. 27-DR0DS (Metric: 27-DR5KDS 500 kg) (36 SS Model: 27-DR0DSS, Metric 27-DR5KDSS) INDICATOR 000- (-Channel) 000-2 (2-Channel) -800-893-6723 US & Canada, Fax: 925-686-673 WWW.FORCEFLOW.COM / INFO@FORCEFLOW.COM REF: T4\O&M\DRUMSOLO\MODELNO.tcw (T0A.pdf)
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INDEX SOLO 000 Indicator with DRUMM-SCALE SECTION S..000 YOU ARE HERE! INSTALLATION OF PLATFORM: S..0 Platform Installation Instructions S..02 Dimensioned Installation Drawing INSTALLATION OF LOAD CELL S..4 Load Cell Assembly Drawing INDICATOR INSTALLATION S..20- -CHANNEL: Indicator Wiring & Plumbing Drawing S..20-2 2-CHANNEL: Indicator Wiring etc. S..202- -CHANNEL: Instructions: Power; Load Cell & Tare Adjust; 4-20mA S..202-2 2-CHANNEL: Instructions: Power etc. S..203- -CHANNEL: Instructions: Set Point; Surge & Static Protection S..203-2 2-CHANNEL: Instructions: Set Point etc. INSTALLATION CHECK LISTS S..30 Installation Check List S..305 Start-Up Check List (Portable or Fixed Tanks) S.2.000 SCALE OPERATION: S.2.0 Portable Tank Scale Operation S.3.000 OPTIONAL ALARM SET POINT: S.2.30- -CHANNEL Alarm Set Point Configuration S.2.30-2 2-CHANNEL Alarm Set Point Configuration CALIBRATION: S.3.0 S.3.20 Platform Installation & Calibration Checking Scale Calibration via Water Test PARTS LIST: S.3.40 Parts List for Drumm-Scale -800-893-6723 US & Canada, Fax: 925-686-673 REF: T4\O&M\POWRCELL.\Y42.tcw etc (Y42.pdf etc)
INSTALLATION DRUMM-SCALE with ELECTRONIC INDICATOR (,000 lb. or 500 kg. Capacity) DRUMM-SCALE SCALES for PORTABLE Drums INSTALLATION: (See Installation Drawings 29886 and 29895 for Drumm-Scale) Position scale platform on level surface. The hinge and load cell must be adequately supported by concrete slab or other suitable substrate. 2 Anchor hinge to ground or substrate using suitable anchors. DO NOT OPERATE SCALE UNLESS IT IS ANCHORED TO GROUND! 3 Install shear-beam load cell using 2 flat head socket screws, shim plate and threaded nuts per Drawing 29886 and Drawing 29895. Load cell arrow should point upward, load button with jam nut should face toward ground with shim plate between load cell and platform. 4 Level the platform by threading the load button in or out and locking the jam nut in place when level. DO NOT extend the load button beyond the available threads in the load cell. This will cause the improper operation of your scale. The load button is all that contacts the ground. 5 Feed load cell cable through notch in side of platform and use tab to keep cable suspended and clear of platform edge and obstructions. 6 The Load Cell is equipped with 20' of shielded cable which connects to the inside of the bottom of the indicator (see page 6). If you are imbedding conduit in your concrete pad, between your scale and indicator, we recommend -/2" ID conduit so you can fit all your load cell cables in one conduit. DO NOT run any other inductive load with your load cell cable. Wire load cell cable to indicator per indicator wiring instructions Page 9. 7 Measure the diameter of your drum and set the backstop on the platform to the drum diameter using the calibration grid. REF: WP File: O&M\DRUMWIZ\ELECDRUM.wpd (T0.pdf) QUESTIONS? Call our HELP HOTLINE -800-893-6723 W..0 S..0
24" 23" 22" 2" 20" 9" 8" Load Cell Anchor holes in Platform Notch in Platform (Tab) SOLO 000 NET # = 000 NET #2 = 534 F L OQ I SOLO 000 Indicator ELECTRONIC DRUMM-SCALE PLATFORM WITH LOAD CELL AND 20' CABLE EPOXY MODEL (Platform with Load Cell) U P DR4DS (DR2KDS) DR6DS (DR3KDS) DR8DS (DR4KDS) DR0DS (DR5KDS) 400 lbs (200 kg) 600 lbs (300 kg) 800 lbs (400 kg) 000 lbs (500 kg) 27 /2" (699mm) 36 SS MODEL (Platform with Load Cell) DR4DSS (DR2KDSS) DR6DSS (DR3KDSS) DR8DSS (DR4KDSS) DR0DSS (DR5KDSS) 400 lbs (200 kg) 600 lbs (300 kg) 800 lbs (400 kg) 000 lbs (500 kg) Calibration Grid Backstop Load Cell Anchor Holes in Platform 27 /2" 27 3/4" (699mm) (705mm) Load Cell Cable to Indicator INDICATOR MODEL (# OF CHANNELS) SR000- -Channel SR000-2 2-Channel Platform Model C L Capacity of Drum (and Diameter ) Feet of Cable (20' Std) Indicator Model (Lbs. or Kgs. ) TOP VIEW SIDE VIEW Scale Platform Mounting Bolt Sleeves Spacer END VIEW S..02 2" (5mm) 3 /2" (800mm) Arrow Facing Up Load Button & Jam Nut Shear Beam Load Cell Mounting Bolt Sleeves F LOQ U I P -800-893-6723 US & Canada, Fax: 925-686-673 ELECTRONIC DRUMM-SCALE with SOLO 000 Indicator Drawn by: SLP Date: 06/8/98 Revised: 06/05/00 Drawing Number 30044 File: T4\O&M\DRUMSOLO\DRUMSOLO.tcw (T02.pdf) (WEB: DRUMSOLO.pdf) 8/0 Scale: NONE
HELP HOTLINE -800-893-6723 www.forceflow.com info@forceflow.com NOTES:
INDEX SOLO 000 Indicator with DRUMM-SCALE SECTION S..000 INSTALLATION OF PLATFORM: S..0 Platform Installation Instructions S..02 Dimensioned Installation Drawing YOU ARE HERE! INSTALLATION OF LOAD CELL S..4 Load Cell Assembly Drawing INDICATOR INSTALLATION S..20- -CHANNEL: Indicator Wiring & Plumbing Drawing S..20-2 2-CHANNEL: Indicator Wiring etc. S..202- -CHANNEL: Instructions: Power; Load Cell & Tare Adjust; 4-20mA S..202-2 2-CHANNEL: Instructions: Power etc. S..203- -CHANNEL: Instructions: Set Point; Surge & Static Protection S..203-2 2-CHANNEL: Instructions: Set Point etc. INSTALLATION CHECK LISTS S..30 Installation Check List S..305 Start-Up Check List (Portable or Fixed Tanks) S.2.000 SCALE OPERATION: S.2.0 Portable Tank Scale Operation OPTIONAL ALARM SET POINT: S.2.30- -CHANNEL Alarm Set Point Configuration S.2.30-2 2-CHANNEL Alarm Set Point Configuration S.3.000 CALIBRATION: S.3.0 S.3.20 Platform Installation & Calibration Checking Scale Calibration via Water Test PARTS LIST: S.3.40 Parts List for Drumm-Scale -800-893-6723 US & Canada, Fax: 925-686-673 REF: T4\O&M\POWRCELL.\Y42.tcw etc (Y42.pdf etc)
Mounting Bolts Drumm-Scale Platform Frame Spacer Strain Relief Arrow facing up Cable Jam Nut Load Button S..4 W..4 Mounting Bolt Sleeves -800-893-6723 US & Canada, Fax: 925-686-673 DRUMM-SCALE Load Cell Mounting Drawing Drawn by: SLP Date: 09/0/95 Revised: 05/20/97 Drawing Number 29886 File: T4\O&M\DRUMWIZ\DRDRUMLC.tcw (T03.pdf) Scale: NONE
INDEX SOLO 000 Indicator with DRUMM-SCALE SECTION S..000 INSTALLATION OF PLATFORM: S..0 Platform Installation Instructions S..02 Dimensioned Installation Drawing INSTALLATION OF LOAD CELL S..4 Load Cell Assembly Drawing YOU ARE HERE! INDICATOR INSTALLATION S..20- -CHANNEL: Indicator Wiring & Plumbing Drawing S..20-2 2-CHANNEL: Indicator Wiring etc. S..202- -CHANNEL: Instructions: Power; Load Cell & Tare Adjust; 4-20mA S..202-2 2-CHANNEL: Instructions: Power etc. S..203- -CHANNEL: Instructions: Set Point; Surge & Static Protection S..203-2 2-CHANNEL: Instructions: Set Point etc. INSTALLATION CHECK LISTS S..30 Installation Check List S..305 Start-Up Check List (Portable or Fixed Tanks) S.2.000 SCALE OPERATION: S.2.0 Portable Tank Scale Operation OPTIONAL ALARM SET POINT: S.2.30- -CHANNEL Alarm Set Point Configuration S.2.30-2 2-CHANNEL Alarm Set Point Configuration S.3.000 CALIBRATION: S.3.0 S.3.20 Platform Installation & Calibration Checking Scale Calibration via Water Test PARTS LIST: S.3.40 Parts List for Drumm-Scale -800-893-6723 US & Canada, Fax: 925-686-673 REF: T4\O&M\POWRCELL.\Y42.tcw etc (Y42.pdf etc)
-CHANNEL INDICATOR ONLY SOLO 000 Box (bottom view) 7 /2" (90mm) Box (attaches to wall) 4 Wall Mounting Screw Holes Tare Adjust Knob Box 7/2" (90mm) + G C NOTE: Mount Indicator at "eye level" with the mounting fixtures provided. Cable Conduit Fitting 0 VOLT AC Power Hook-Up + G + 230 VOLT AC Power Hook-Up Plastic Washer /4" Cord Connector Connector Sleeve Rubber Grommet 2 Load Cell Use for: Load Cell Cable J 5 - + SW (ZERO) DN UP (Dip Switches) SW4 SW2 SW3 J7 C 2 4 Set Point J R G w B S S W #2 #4 Red Green White Black Shield STEP : Slip conduit fitting base over conduit STEP 3: Attach to conduit/cable connector fitting on box STEP 2: Slide conduit connector into conduit DN UP 3 4-20mA Box Cover (swings down) S..20 -Channel 4 Slotted Pan Head Screws. (Tighten screws evenly to get uniform seal on cover gasket) /2" Conduit Connector Use for: Power 4-20 MA Signal Alarm -CHANNEL INDICATOR ONLY -800-893-6723 US & Canada, Fax: 925-686-673 File: T4\O&M\ASOMSTR\SOLOIND.tcw (D0-.pdf) SOLO INDICATOR WIRING AND PLUMBING INSTRUCTIONS --SINGLE CHANNEL-- Drawn by: SLP Date: 06/30/98 Revised: 0/6/0 Scale: NONE Drawing Number 30046
7/2" (90mm) 220-240 VOLT AC Power Hook-Up Box (attaches to wall) 7 /2" (90mm) 0 VOLT AC Power Hook-Up 8 7 6 5 4 3 2 SW Box Cover (swings down) R G w B S R G w B S Red Green White Black Shield Red Green White Black Shield 4 Wall Mounting Screw Holes -800-893-6723 US & Canada, Fax: 925-686-673 File: T4\O&M\ASOLMSTR\SOLO2IND.tcw (D0-2.pdf) NOTE: Mount Indicator at "eye level" with the mounting fixtures provided. STEP : Slip conduit fitting base over conduit 4 Slotted Pan Head Screws. (Tighten screws evenly to get uniform seal on cover gasket) SOLO 000 Box (bottom view) /2" Conduit Connector Use for: Power 4-20 MA Signals Alarms STEP 2: Slide conduit connector into conduit Plastic Washer STEP 3: Attach to conduit/cable connector fitting on box SOLO INDICATOR WIRING AND PLUMBING INSTRUCTIONS --DUAL CHANNEL-- Cable Tare Adjust Knobs Box /4" Cord Connector Use for: Load Cell Cable Drawn by: SLP Date: 03/2/0 Revised: Scale: NONE Conduit Fitting Rubber Grommet Connector Sleeve SW4 (Dip Switches) S..20-2 2-Channel ON OFF 3 FLOQUIP 2-CHANNEL INDICATOR ONLY 4 2 2-CHANNEL INDICATOR ONLY Drawing Number 30267 SCALE 2 SCALE TARE 2 2 TARE LOAD CELL 2 RELAYS NC 2C NO NC C NO + G + + G C LOAD CELL SW2 SW3 POWER 4-20mA G + -2 +2 - +
-CHANNEL INDICATOR ONLY SOLO INDICATOR INSTALLATION & WIRING ALWAYS SHUT OFF MAIN POWER, AS WELL AS POWER TO ANY AUXILIARY EQUIPMENT THAT WILL BE INSTALLED IN THIS UNIT, BEFORE OPENING FRONT OF CASE!! All connectors have screw-type terminals to assist in connecting wires. Remove the connector from the board before attaching wires. POWER HOOK-UP TURN OFF MAIN POWER BEFORE CONNECTING!! Use a clean 0 Volt AC power line, connected directly to the main power panel at the facility. DO NOT connect any other inductive loads, relays, etc. to this power line! Resulting power surges can damage the electronics!!! Use far left bottom port and connect per following: (NOTE: Use /2" conduit connector) 0 Volt AC 230 Volt AC POWER IN POWER IN Hot (+) Ground (G) Hot (+) Neutral (N) Ground (G) Hot (+) 2 LOAD CELL & TARE ADJUST KNOB CONNECTION DO NOT CUT LOAD CELL CABLE!! This may void your warranty!! Your SOLO 000 Indicator is shipped with the load cell connected and ready to power up. Should you need to run the load cell cable through conduit, first unplug the connector from the board, then disconnect wires, and remove by unscrewing cord connector. When routing load cell cable into box, use /2" cord connector. DO NOT run load cell cable with any other inductive load or power cables!! Connect load cell wires per following: (NOTE: Use /2" cord connector) BE CERTAIN TARE ADJUST KNOB WIRES ARE CONNECTED. Scale R G W B S Load Cell Cable Red ---------------------- Green ---------------------- White ---------------------- Black ---------------------- Braided Wire -------------- J Connector R G W B S -------------- -------------- -------------- Tare Adjust Knob Red Green Black Description + Excitation + Signal - Signal - Excitation Shield 3 4-20 MA SIGNAL Your 4-20 MA signal is internally powered for up to 900 OHMS. DO NOT use external loop power. (NOTE: Use /2" conduit connector). DO NOT run 4-20 MA signals with any other power lines, which carry an inductive load.. J5 Connector Description Scale _ + - + + Signal - Signal S..202- -CHANNEL INDICATOR ONLY REF: T4\O&M\ASOMSTR\INSOLOA.tcw (D02-.pdf) QUESTIONS? Help Hotline: -800-893-6723
2-CHANNEL INDICATOR ONLY SOLO INDICATOR INSTALLATION & WIRING ALWAYS SHUT OFF MAIN POWER, AS WELL AS POWER TO ANY AUXILIARY EQUIPMENT THAT WILL BE INSTALLED IN THIS UNIT, BEFORE OPENING FRONT OF CASE!! All connectors have screw-type terminals to assist in connecting wires. Remove the connector from the board before attaching wires. POWER HOOK-UP TURN OFF MAIN POWER BEFORE CONNECTING!! Use a clean 0 Volt AC power line, connected directly to the main power panel at the facility. DO NOT connect any other inductive loads, relays, etc. to this power line! Resulting power surges can damage the electronics!!! Use far left bottom port and connect per following: (NOTE: Use /2" conduit connector) 0 Volt AC 230 Volt AC POWER IN POWER IN Hot (+) Ground (G) Hot (+) Neutral (N) Ground (G) Hot (+) 2 LOAD CELL CONNECTIONS DO NOT CUT LOAD CELL CABLE!! This may void your warranty!! Your SOLO 000 Indicator is shipped with the load cell connected and ready to power up. Should you need to run the load cell cable through conduit, first unplug the connector from the board, then disconnect wires, and remove by unscrewing cord connector. When routing load cell cable into box, use /2" cord connector. DO NOT run load cell cable with any other inductive load or power cables!! Connect load cell wires per following: (NOTE: Use /2" cord connector) PLUG-IN CONNECTOR R G W B S Load Cell Cable Red ---------------------- Green ---------------------- White ---------------------- Black ---------------------- Braided Wire -------------- J3 & J4 Connector + X + S - S - X SH Description + Excitation + Signal - Signal - Excitation Shield 3 4-20 MA SIGNAL 20.00mA = (LBS or KGS) Your 4-20 MA signal is internally powered. DO NOT use external loop power. NOTE: Use /2" conduit connector. DO NOT run 4-20 MA signals with any other power lines, which carry an inductive load. Scale 2 Scale _ + _ + Connector Description _ + _ + - Signal + Signal - Signal + Signal S..202-2 REF: T4\O&M\ASOLMSTR\INSO2CHA.tcw (DO2-2.pdf) QUESTIONS? Help Hotline: -800-893-6723 2-CHANNEL INDICATOR ONLY
-CHANNEL INDICATOR ONLY SOLO INDICATOR INSTALLATION & WIRING cont... 4 SET POINTS The SOLO 000 features two (2) adjustable set points that can be used for alarm or control applications. The signals are TTL Digital Outputs and can be used to activate an external relay or be wired directly into a PLC that accepts this type of input. The set point outputs are "sinking" transistors that drop to ground when the set point level is reached. The signal is 5 VDC at 300mA. To configure the set points, see Set Point Configuration Instructions in Chapter IV. SET POINT : SET POINT 2: Above Set Point = 5 VDC Below Set Point = 0 VDC Above Set Point = 5 VDC Below Set Point = 0 VDC SET POINT TERMINALS C NOT USED 2 PC BOARD C 2 DESCRIPTION Common Set Point Ground Set Point 2 Ground NOT USED LIGHTNING ~ SURGE PROTECTION Be sure that all power coming into the facility is sufficiently protected for transient lightning strikes and power surges. Improper protection may void your warranty. STATIC ELECTRICITY PROTECTION CAUTION should be observed whenever box is open to avoid damage or memory loss by static electricity. DO NOT touch any of the circuit board, other than the intended contact noted in these instructions. Carpets, especially can build up static electricity. F LO Q U I P S..203- -CHANNEL INDICATOR ONLY QUESTIONS? Help Hotline: -800-893-6723 REF: T4\O&M\SOLO\INSOL0B.tcw (D03-.pdf)
2-CHANNEL INDICATOR ONLY SOLO INDICATOR INSTALLATION & WIRING cont... 4 LEVEL ALARMS (OPTIONAL) The SOLO 000 features two (2) optional level alarms that can be used for alarm or control applications. The relays are Form C, Dry Contacts rated at 2A at 30 VDC, 0.5A at 20 VAC. SET POINT TERMINALS PC BOARD DESCRIPTION NC 2C NO NC C NO NC 2C NO NC C NO #2 Normally Closed #2 Common #2 Normally Open # Normally Closed # Common # Normally Open LIGHTNING ~ SURGE PROTECTION Be sure that all power coming into the facility is sufficiently protected for transient lightning strikes and power surges. Improper protection may void your warranty. STATIC ELECTRICITY PROTECTION CAUTION should be observed whenever box is open to avoid damage or memory loss by static electricity. DO NOT touch any of the circuit board, other than the intended contact noted in these instructions. Carpets, especially can build up static electricity. F L OQ U I P S..203-2 2-CHANNEL INDICATOR ONLY REF: T4: O&M\ASOLMSTR\INSO2CHB.tcw (D03-2.pdf) QUESTIONS? Help Hotline: -800-893-6723
INDEX SOLO 000 Indicator with DRUMM-SCALE SECTION S..000 INSTALLATION OF PLATFORM: S..0 Platform Installation Instructions S..02 Dimensioned Installation Drawing INSTALLATION OF LOAD CELL S..4 Load Cell Assembly Drawing INDICATOR INSTALLATION S..20- -CHANNEL: Indicator Wiring & Plumbing Drawing S..20-2 2-CHANNEL: Indicator Wiring etc. S..202- -CHANNEL: Instructions: Power; Load Cell & Tare Adjust; 4-20mA S..202-2 2-CHANNEL: Instructions: Power etc. S..203- -CHANNEL: Instructions: Set Point; Surge & Static Protection S..203-2 2-CHANNEL: Instructions: Set Point etc. YOU ARE HERE! INSTALLATION CHECK LISTS S..30 Installation Check List S..305 Start-Up Check List (Portable or Fixed Tanks) S.2.000 SCALE OPERATION: S.2.0 Portable Tank Scale Operation OPTIONAL ALARM SET POINT: S.2.30- -CHANNEL Alarm Set Point Configuration S.2.30-2 2-CHANNEL Alarm Set Point Configuration S.3.000 CALIBRATION: S.3.0 S.3.20 Platform Installation & Calibration Checking Scale Calibration via Water Test PARTS LIST: S.3.40 Parts List for Drumm-Scale -800-893-6723 US & Canada, Fax: 925-686-673 REF: T4\O&M\POWRCELL.\Y42.tcw etc (Y42.pdf etc)
INSTALLATION CHECK-OFF LIST INSTALL SCALE PLATFORM & LOAD CELL (Section.3) - Route load cell cable to indicator mounting location, per instructions. 2 MOUNT INDICATOR (Section.20) - Mount at proper location, at eye level 3 WIRE INDICATOR - TURN OFF ALL POWER BEFORE WIRING! (Section.20) - Connect dedicated clean 0 volt AC power line through /2" conduit connector. - Connect Load Cell cable through /4" cord connector. - Connect 4-20 MA signal through /2" conduit connector. - Connect relays through /2" conduit connector (same connector as 4-20 ma) 4 SEAL INDICATOR ENCLOSURE TO MAINTAIN 4X RATING!!! (Section.20) - Tighten all four (4) door screws to maintain NEMA 4X seal on box. - Double check all cord connectors for tight seal. - Double check all /2" conduit connectors for tight seal. REF: WP File: O&M\SOLOMSTR\ INSTSOLO.wpd (O02.pdf) S..30
START-UP CHECK-OFF LIST with SOLO INDICATOR PORTABLE TANK APPLICATIONS TANKS ARE CHANGED (TANK AND CHEMICAL REPLACED) POWER-UP: The value will be the tare weight of your scale platform. 2 Apply pressure to platform to see if indicator responds to changes in weight. 3 Verify the platform calibration on the following page. 4 Load tank(s) onto scale. Use tare adjustment knob to "tare out" container weight. FIXED TANK APPLICATIONS TANKS ARE NOT CHANGED (EMPTIED AND REFILLED IN PLACE) POWER-UP: The value will be the tare weight of your scale platform. 2 Apply pressure to platform to see if indicator responds to changes in weight. 3 With EMPTY tank mounted on the platform, turn tare adjust knob until scale indicator reads zero. 4 Fill tank. S..305 REF: T4\O&M\ASOMSTR\STARTUP.tcw (S08.pdf)
HELP HOTLINE -800-893-6723 www.forceflow.com info@forceflow.com NOTES:
INDEX SOLO 000 Indicator with DRUMM-SCALE SECTION S..000 INSTALLATION OF PLATFORM: S..0 Platform Installation Instructions S..02 Dimensioned Installation Drawing INSTALLATION OF LOAD CELL S..4 Load Cell Assembly Drawing INSTALLATION CHECK LISTS S..30 Installation Check List S..305 Start-Up Check List (Portable or Fixed Tanks) S.2.000 SCALE OPERATION: S.2.0 Portable Tank Scale Operation YOU ARE HERE! INDICATOR INSTALLATION S..20- -CHANNEL: Indicator Wiring & Plumbing Drawing S..20-2 2-CHANNEL: Indicator Wiring etc. S..202- -CHANNEL: Instructions: Power; Load Cell & Tare Adjust; 4-20mA S..202-2 2-CHANNEL: Instructions: Power etc. S..203- -CHANNEL: Instructions: Set Point; Surge & Static Protection S..203-2 2-CHANNEL: Instructions: Set Point etc. OPTIONAL ALARM SET POINT: S.2.30- -CHANNEL Alarm Set Point Configuration S.2.30-2 2-CHANNEL Alarm Set Point Configuration S.3.000 CALIBRATION: S.3.0 S.3.20 Platform Installation & Calibration Checking Scale Calibration via Water Test PARTS LIST: S.3.40 Parts List for Drumm-Scale -800-893-6723 US & Canada, Fax: 925-686-673 REF: T4\O&M\POWRCELL.\Y42.tcw etc (Y42.pdf etc)
OPERATION If you have any questions regarding the installation, operation or maintenance of your scale, please DO NOT HESITATE TO CALL OUR HELP HOTLINE -800-893-6723; email us at info@forceflow.com, or Fax us -925-686-673 "PORTABLE" TANK APPLICATIONS "FIXED" TANK APPLICATIONS "PORTABLE" means: Empty tank is REPLACED. "FIXED" means: Empty tank is REFILLED. LOAD CONTAINER Load a FULL container on scale platform. NOTE: To calibrate a DRUMM-SCALE, CYLINDER-SCALE, TOTE BIN SCALE or CARBOY-SCALE: Make sure the tank is resting against the backstop. If scale weighs HEAVY...move backstop forward. If scale weighs LIGHT...move backstop back. PROCESS CONNECTIONS Make all necessary process connections to container or tank. Assure that all connections are FLEXIBLE, so as not to restrain the vessel from freely resting on the scale and platform movement is not restrained. DETERMINE TARE To determine tare weight: ) Check container to see if the tare weight is marked on it (ie stamped on chine or top of cylinder). 2) On containers and tanks that are not marked, begin by zeroing the scale. Place an empty container and any applicable process connections. The value dsiplayed is the tare weight. Record this weight in a visible location for future reference....prior TO FILLING TANK: CENTER TANK Load a FULL container on scale platform. CHEM-SCALE or BULK TANK (permanent tank) applications only: CHEM-SCALE: Make certain that the tank is centered on platform. BULK TANKS: Make certain saddles are equal distance from tank centerline. PROCESS CONNECTIONS Make all necessary process connections to container or tank. Assure that all connections are FLEXIBLE, so as not to restrain the vessel from freely resting on the scale and platform movement is not restrained. TARE ADJUSTMENT WITH NO CHEMICAL IN TANK... Rotate the tare adjustment knob until it reads ZERO. FILL TANK Fill tank. Indicator should now read only weight of chemical. TARE ADJUSTMENT Rotate the tare adjustment knob until the display indicates the net contents of the container (the tare adjustment is located on face of the CENTURY dial, or the side of the SOLO 000). NOTE: When loading a PARTIALLY full container, start by zeroing the scale with the tare adjust knob. Then place the container on the scale and make process connections. Use the tare adjustment to subtract the tare weight amount from the displayed amount. QUESTIONS? Help Hotline: -800-893-6723 S.2.0 C.2.0 X.2.0-800-893-6723 US & Canada, Fax: 925-686-673 File: T4\O&M\ASOMSTR\OPERATN.tcw (D04.pdf)
INDEX SOLO 000 Indicator with CHEM-SCALE SECTION S..000 INSTALLATION OF PLATFORM: S..0 Installation Steps thru 3 S..02 Installation Steps 4 thru 6 S..04 Dimensioned Drawing - Chem Scale S..05 Dimensioned Ddrawing - Tote Bin Scale S..06 Tote Bin Operating Instructions SUPPLY CONNECTIONS S..3 Supply Connections Instructions LOAD CELL INSTALLATION S..4 Load Cell Technical Data INDICATOR INSTALLATION S..20- -CHANNEL: Indicator Wiring & Plumbing Drawing S..20-2 2-CHANNEL: Indicator Wiring etc. S..202- -CHANNEL: Instructions: Power; Load Cell & Tare Adjust; 4-20mA S..202-2 2-CHANNEL: Instructions: Power etc. S..203- -CHANNEL: Instructions: Set Point; Surge & Static Protection S..203-2 2-CHANNEL: Instructions: Set Point etc. INSTALLATION CHECK LISTS S..30 Installation Check List S..305 Start-Up Check List (Portable or Fixed Tanks) S.2.000 SCALE OPERATION: S.2.0 Portable Tank Scale Operation YOU ARE HERE! OPTIONAL ALARM SET POINT: S.2.30- -CHANNEL Alarm Set Point Configuration S.2.30-2 2-CHANNEL Alarm Set Point Configuration S.3.000 PARTS LIST: S.3.40 Parts List for Drumm-Scale -800-893-6723 US & Canada, Fax: 925-686-673 REF: T4\O&M\INDEX.\Y4.tcw etc (Y4.pdf etc)
-CHANNEL INDICATOR ONLY ALARM SET POINT CONFIGURATION CAUTION! ALWAYS USE EXTREME CARE WHEN WORKING NEAR ENERGIZED CIRCUITS The SOLO 000 features two (2) adjustable set points that can be used for alarm or control applications. The signals are TTL Digital Outputs and can be used to activate an external relay or be wired directly into a PLC that accepts this type of input. The set point outputs are "sinking" transistors that drop to ground when the set point level is reached. The signal is 5 V DC at 300mA. SET POINT : SET POINT 2: Weight BELOW Set Point Level = 0 V DC Weight ABOVE Set Point Level = 5 V DC Weight BELOW Set Point 2 Level = 0 V DC Weight ABOVE Set Point 2 Level = 5 V DC TO CONFIGURE SET POINTS SET POINT : ) Apply weight (the actual amount of desired set point level) on scale. 2) Close and open Switch #SW4-3 3) Remove weight. SET POINT 2: ) Apply weight (the actual amount of desired set point level) on scale. 2) Close and open Switch #SW4-2 3) Remove weight. To "INVERT" Relay Operations, connect jumper pins on "JP-3". Inverted Relay Operation will actuate the alarm relay contacts in a NON-ALARM condition. When an ALARM condition occurs, the alarm relay contacts are deactuated. This feature allows configuration of FAIR SAFE alarm relay contacts. SET POINT (Dip Switches) SW4-3 (OPEN) 4 3 2 ON (CLOSE) SET POINT 2 (Dip Switches) SW4-2 (OPEN) J 5 - + (ZERO) DN UP (Dip Switches) SW4 4 3 2 SW SW2 J7 (OPEN) ON (CLOSE) SW3 C 2 J R G w B S S #2 #4 Red Green White Black Shield 4 3 2 ON (CLOSE) DN UP W S.2.30- -CHANNEL INDICATOR ONLY REF: T4\O&M\ASOMSTR\ALARMSOL.tcw (D05-.pdf) QUESTIONS? Help Hotline: -800-893-6723
2-CHANNEL INDICATOR ONLY ALARM SET POINT CONFIGURATION CAUTION! ALWAYS USE EXTREME CARE WHEN WORKING NEAR ENERGIZED CIRCUITS If your SOLO 000-2 includes the optional Level Alarm Relay(s), the following instructions establish setpoint values. Relays are Form C Dry Contact, rated 2A@30 VDC, O.5A @ 20VAC. SET ALARM LEVEL STEP : Turn SWITCH # on SW4 "OFF". STEP 2: For SCALE #, turn Switch #4 on SW4 "ON". For SCALE #2, turn Switch #5 on SW4 "ON". STEP 3: Use SW2 to count DOWN or SW3 to count UP to desired setpoint level. The value displayed on the screen is the weight at which the alarm will trigger. STEP 4: Turn Switch #4 or #5 on SW4 "OFF". STEP 5: Turn Switch # on SW4 "ON". To "INVERT" Relay Operations, turn switches # and #7 "ON". Display will read: INVERT RELAY? YES *NO Use switches SW2 or SW3 to toggle * (asterisk). Turn switch #7 "OFF" to resume operation. Inverted Relay Operation will actuate the alarm relay contacts in a NON-ALARM condition. When an ALARM condition occurs, the alarm relay contacts are de-actuated. This feature allows configuration of FAIR SAFE alarm relay contacts. COUNT DOWN OR UP SCALE STEP 3 TO DESIRED SET POINT (DOWN) (UP) SW2 SW3 STEP 2 STEP SCALE 2 STEP 2 STEP 8 7 6 5 4 3 2 8 7 6 5 4 3 2 STEP 3 STEP 4 STEP 5 STEP 4 STEP 5 8 7 6 5 4 3 2 COUNT DOWN OR UP TO DESIRED SET POINT (DOWN) (UP) SW2 SW3 8 7 6 5 4 3 2 (DOWN) POWER 4-20mA G + (UP) SW2 SW3 ON 8 7 6 5 4 3 2-2 +2 - + SW4 RS485 RS232 OFF RELAYS NC 2C NO NC C NO 2 TARE 2 SW TARE SCALE 2 LOAD CELL SCALE LOAD CELL R G w B S R G w B S RED GREEN WHITE BLACK SHIELD RED GREEN WHITE BLACK SHIELD S.2.30-2 2-CHANNEL INDICATOR ONLY QUESTIONS? Help Hotline: -800-893-6723 REF: T4\O&M\ASOMSTR\ALARMSO2.tcw (D05-2.pdf) 3/05/02 CHECKED BY: BD 03/05/02
INDEX SOLO 000 Indicator with DRUMM-SCALE SECTION S..000 INSTALLATION OF PLATFORM: S..0 Platform Installation Instructions S..02 Dimensioned Installation Drawing INSTALLATION OF LOAD CELL S..4 Load Cell Assembly Drawing INDICATOR INSTALLATION S..20- -CHANNEL: Indicator Wiring & Plumbing Drawing S..20-2 2-CHANNEL: Indicator Wiring etc. S..202- -CHANNEL: Instructions: Power; Load Cell & Tare Adjust; 4-20mA S..202-2 2-CHANNEL: Instructions: Power etc. S..203- -CHANNEL: Instructions: Set Point; Surge & Static Protection S..203-2 2-CHANNEL: Instructions: Set Point etc. INSTALLATION CHECK LISTS S..30 Installation Check List S..305 Start-Up Check List (Portable or Fixed Tanks) S.2.000 SCALE OPERATION: S.2.0 Portable Tank Scale Operation OPTIONAL ALARM SET POINT: S.2.30- -CHANNEL Alarm Set Point Configuration S.2.30-2 2-CHANNEL Alarm Set Point Configuration S.3.000 YOU ARE HERE! CALIBRATION: S.3.0 S.3.20 Platform Installation & Calibration Checking Scale Calibration via Water Test PARTS LIST: S.3.40 Parts List for Drumm-Scale -800-893-6723 US & Canada, Fax: 925-686-673 REF: T4\O&M\POWRCELL.\Y42.tcw etc (Y42.pdf etc)
NOTE: Allign REAR of backstop equal to Drum base diameter. (Example 22" base diameter) Corner Notch to hold Cable Calibration Grid (C) Load Cell Mounting Hole Cable Backstop Nuts (B) 24 23 22 2 20 9 8 (A) Drum outer diameter at base (Example: 22" base diameter) S.3.0 F LOQ U I P -800-893-6723 US & Canada, Fax: 925-686-673 DRUMM-SCALE Installation & Calibration Drawn by: SLP Date: 04/23/90 Revised: 0/09/98 Drawing Number 29639 File: T4\O&M\DRUMSOLO\DRUMGRID.tcw (T06.pdf) Scale: NONE
CHECKING SCALE CALIBRATION via the "WATER TEST" on VERTICAL ROUND TANKS TO DETERMINE TANK MEASUREMENTS: To calculate volume, you need to make 2 basic measurements with a tape measure: TANK "RADIUS" and WATER "HEIGHT". STEP : With NO WATER in the tank, measure the inside diameter (I.D.) of the tank to the nearest /6" of an inch. Take care when measuring so that your tape measure is "level" and you are measuring across the MIDDLE of the tank. STEP 2: ZERO scale indicator, then fill the tank with water approximately 80% full. Step 2: Zero scale indicator, then fill 80% full with water. Step : Measure tank inside diameter. STEP 3: Put tape measure down through the water and measure the water level to the nearest /6 of an inch. This value represents your "HEIGHT". Step 3: Measure water height. 3 TO DETERMINE VOLUME: The volume (in gallons) of your container can be determined by this simple formula: FORMULA: (3.46 x Drum Radius x Drum Radius x Water Height) divided by 23 = Gallons Example: (3.46 X.28" x.28" x 35.87") divided by 23 = 60.89 Gallons 3.46 = PI (constant) 23 = Cubic inches in gallon (constant) Drum radius is half of drum inner diameter. Example: 22-9/6" (22.562") divided by 2 =.28" Drum Radius Water Height = 35-3/6 (35.870) TO DETERMINE WEIGHT: Once the volume is determined, multiply the total gallons times the weight per gallon of water (which is 8.34 lbs. per gallon). The weight of water is the same universally. FORMULA: Gallons x Lbs. per gallon = Total lbs. Example: 60.89 x 8.34 lbs/gallon = 507.9 lbs. Total 60.89 = Gallons as determined above *8.34 = Weight of water (lbs. per gallon) IMPORTANT NOTE: Minimum test sample: 20 gallons All measurements should be made to + or - /6". All calculations should be made to 3 decimal places (i.e. 7.225) DO NOT GIVE CREDENCE TO "GALLON" MARKINGS ON TANK!! THEY PROBABLY ARE NOT ACCURATE!! S.3.20 W.3.20-800-893-6723 - Fax: 925-686-673 REF: T4\O&M\DRMHYD\DRMCAPCT.tcw (N05.pdf) 0/24/02
HELP HOTLINE -800-893-6723 www.forceflow.com info@forceflow.com NOTES:
INDEX SOLO 000 Indicator with DRUMM-SCALE SECTION S..000 INSTALLATION OF PLATFORM: S..0 Platform Installation Instructions S..02 Dimensioned Installation Drawing INSTALLATION OF LOAD CELL S..4 Load Cell Assembly Drawing INDICATOR INSTALLATION S..20- -CHANNEL: Indicator Wiring & Plumbing Drawing S..20-2 2-CHANNEL: Indicator Wiring etc. S..202- -CHANNEL: Instructions: Power; Load Cell & Tare Adjust; 4-20mA S..202-2 2-CHANNEL: Instructions: Power etc. S..203- -CHANNEL: Instructions: Set Point; Surge & Static Protection S..203-2 2-CHANNEL: Instructions: Set Point etc. INSTALLATION CHECK LISTS S..30 Installation Check List S..305 Start-Up Check List (Portable or Fixed Tanks) S.2.000 SCALE OPERATION: S.2.0 Portable Tank Scale Operation OPTIONAL ALARM SET POINT: S.2.30- -CHANNEL Alarm Set Point Configuration S.2.30-2 2-CHANNEL Alarm Set Point Configuration S.3.000 CALIBRATION: S.3.0 S.3.20 Platform Installation & Calibration Checking Scale Calibration via Water Test YOU ARE HERE! PARTS LIST: S.3.40 Parts List for Drumm-Scale -800-893-6723 US & Canada, Fax: 925-686-673 REF: T4\O&M\POWRCELL.\Y42.tcw etc (Y42.pdf etc)
Electronic CHEM-SCALE or DRUMM-SCALE -- PARTS & ACCESSORIES 8 WIZARD 4000 SCALE 50 LBS SCALE 2 300 LBS 0 2 3 4 5 6 7 8 9 WMA420 8 W5ASP 2 a or b: Chem-Scale or Tote Bin Scale Platform: 30" x 30" Chem-Scale Platform 40" x 40" Chem-Scale Platform 50" x 50" Chem-Scale Platform 60" x 60" Chem-Scale Platform 72" x 72" Chem-Scale Platform c: Drumm-Scale Frame: 27-/2" x 27-/2" Drumm-Scale Platform a) Backstop ( for Chem Tote Bins) b) Hold Down Clips (4 for Chem Tanks) c) Backstop ( for Drums) 5 6 7 Cable Electronic WIZARD Indicator: Wizard 4000- (-Channel) Wizard 4000-2 (2-Channel) Wizard 4000-3 (3-Channel) Wizard 4000-4 (4-Channel) Electronic SOLO Indicator: Solo 000 Single Channel Solo 000-2 Dual Channel 6 9 8 S5ASP 9 SERIAL PORT MOTHERBOARD (includes 4-20mA Output) 3 Load Cell with Cable: (Consult Factory on which load cell fits your application) 4 J0 JUNCTION BOX (to extend cable beyoond the standard length) J40 SUMMING BOX (to sum multiple scales or for high accuracy applications) 8 9 2a Accessories for WIZARD: W5ASP (level alarm) WMA420 (4-20mA Output) WRS232/WRS485 (Serial Port) WMB4000 (Motherboard Replacement) Accessories for SOLO: S5ASP (level alarm) SMB000 (Motherboard Replacement (includes 4-20mA) NET # 50 LBS 3 TOTE BIN SCALE 2b a 2 7 CHEM-SCALE 2c b c S.3.40 W.3.40 4 5 DRUMM-SCALE -800-893-6723 US & Canada, Fax: 925-686-673 Drawn by: SLP Drawing Number ELECTRONIC CHEM-SCALE or DRUMM-SCALE Date: 0/0/89 PARTS LIST for Tanks, Tote Bins or Drums Revised: 03/5/00 29502 File: T4\DRAWINGS\PARTCHDM.tcw (T07.pdf) 0/24/02 Scale: NONE