SPECIAL LIMITED 5 YEAR WARRANTY* JSG Industrial Systems PMV PUMPS & ACCESSORIES 217 Material Dispensing
JSG INDUSTRIAL SYSTEMS Since its inception in 1968, JSG Industrial Systems has been a proud supplier of quality industrial products, all of which are designed to address potential risks, reduce maintenance costs and to improve the overall management of the company s assets. Our focus is to provide the best possible technical support, field testing, technical analysis, and ongoing product development. The reliability of our products is testament to the structured approach we take to Engineered Industrial Systems. A structured approach to Engineered Systems Lubrication Management Material Dispensing Fire Suppression Fuel & Fluid Management Hose & Cable Management A STRUCTURED APPROACH Our portfolio is grouped into 5 key product platforms. This approach enables us to group together complementary products & solutions, required for various industrial sectors. Each of our platforms are supported by a dedicated team of Product Specialists within our Engineering Systems Technical Support division. These specialists are available for onsite work, technical training sessions, and of course after-sales support to our distribution network and end-user markets. DISTRIBUTOR NETWORK In each of the geographic areas we support, we have a network of carefully-selected Platform Partners. These qualified professionals provide local area support to all of our valued end-user customers. Each Platform Partner has access to our online systems which gives them 24/7 visibility of service sheets & technical libraries that may be required in the lifetime of your product. Once systems are installed and commissioned, our Platform Partners assist with ongoing training, servicing, upgrades and maintenance.
Lubrication Management & Material Dispensing Sound lubrication management and material dispensing practice eliminates problems such as contamination of materials which in itself is a prime cause of premature parts failure or production problems. The new SKF Lincoln brand PMV pumps excel in applications that range from the transfer of light fluids such as oils, solvents & adhesives, medium-viscosity materials such as RTV silicone, greases, plastisols, & inks, through to very heavy-viscosity materials such as ink flushes, epoxies & mastics. Having exceptional performance, long service life and low maintenance. The SKF Lincoln brand PMV pumps unique, modular design includes only five moving parts, providing a longer life, & making it easier to service in the field. The PMV pump can be utilised in all in three formats of material dispensing: Transfer, Measure and Flow - to meet the requirements of a number of demanding industries that require time-proven systems for application of their materials in manufacturing The SKF Lincoln brand High Pressure 5:1 PMV Pumps are not only brand used in the dispensing of medium to high viscosity materials they are also used in Lincoln CentroMatic or Quicklub lubrication systems in both fixed and mobile equipment and are designed to fit 2kg, 6kg and 18kg grease drums. The 5:1 grease pump can supply grease to the lubrication system at pressures up to 517bar, where lower pressures and greater flow is required the 25:1 pump is recommended. The PMV range also covers the full oil dispensing requirement. CONTENTS New PMV Grease and Oil Pumps 4 3 and 4.25 oil stub pumps specifications 5 3 High Pressure Grease Pumps Specifications 6 3 High Flow Grease Pumps Specifications 7 4.25 Grease Pumps Specifications 8 V34HH Runaway Controller 9 PMV Pump Kits 1 PMV Pump Accessories 1 THE NEW SKF LINCOLN BRAND PUMP The original Lincoln PMV 27 215 The latest Lincoln PMV Uitlising the SKF Engineering Technology *SPECIAL LIMITED FIVE (5) YEAR WARRANTY ON THE PMV PUMPS The special limited warranty for PMV bare pumps incorporates: Warrants bare PMV pumps to be free from defects in material & workmanship for five (5) years from date of invoice. If a PMV pump is determined by JSG\SKF Lincoln, in its discretion, to be defective during the first year of the warranty period, it will be repaired or replaced without charge. If a PMV pump is determined by JSG\SKF Lincoln, in its discretion, to be defective in years two (2) & three (3), the warranty on a PMV Pump is limited to repair with JSG\SKF Lincoln paying parts & labour only. If a PMV pump is determined by JSG\SKF Lincoln, in its discretion, to be defective in years four (4) & five (5), the warranty on a PMV Pump is limited to JSG\SKF Lincoln paying for the parts only.
The New SKF Lincoln Brand Grease & Oil Pumps SKF engineering technology now incorporated into the latest SKF Lincoln brand PMV pumps Utilising SKF's worldwide engineering resources, the original 27 Lincoln designed PMV pumps have gone through a rigorous technical upgrade over the past 24 month to ensure long term reliability & durability. Building on this new engineered design still utilising the PowerMaster III air logic, SKF Lincoln can now provide one of the most technically advanced, long lasting & dependable service pumps available. Currently there are over 25 PMV pumps in service in the USA market performing to expectation. New Outlet Body Casting Stronger & more resilient in all critical areas All new PMV grease & oil pumps have this upgraded casting Prevents leaks & pump tube separation under high pressure conditions. New Copper Gasket between Outlet Casting & Pump tube Standard on all PMV grease pumps, 5:1 & 1:1 PMV oil pumps Not used on 6:1 PMV pumps with external casting threads. Located between pump tube & casting Replaces O-Ring seal located at the bottom of the pump tube threads on the previous versions Supports new stronger casting by preventing extreme pressure from reaching the critical thread areas Provides added level of protection against pump tube separation Prevents damage due to supply line Outlet Check for Oil pumps Standard on all new PMV pumps Blocks supply line back pressure from pump outlet Prevents pump damage due to thermal expansion pressure Warranty Special Limited five (5) year warranty* The SKF Lincoln brand PMV features and benefits Power Master III-based air logic packaged in one-piece, modular assembly: Runs with/without external lubrication No springs, rods or other mechanical connections to wear out Operates in wet and contaminated air Air cylinder and piston designed for: One-piece air cylinder contains all ports and passages for solid construction; eliminates leak paths One-piece piston with single O-ring sealing and no mechanical connection to springs, spools or poppets provides increased service life and dependability Single-piece gland nut with divorced fluid and air seals: Easy to maintain over the life of the pump Eliminates chance of fluid entering the air motor due to worn seals Hard chrome-plated pump rod: Superior sealing Extended rod and seal life Decibel level: All Lincoln PMV pumps have a decibel level of less than 85 at all normal operation conditions 4 JSG Industrial Systems PMV Pumps & Accessories
The New SKF Lincoln Brand Grease & Oil Pumps Mean Effective Pressure (psig) 5 45 4 35 3 25 2 15 1 5.5 1 1.5 2 2.5 Output (gpm) SAE 1W at 21 deg.c 25 2 15 1 5 Air consumption (scfm) 3 and 4.25 Oil Stub Pumps Specifications 5:1 Oil Pump Specifications and Performance Testing Part Number 1-V35 Pumping Ratio 5:1 Max. Output Pressure Material Inlet Airmotor Bore Dia. Stroke Output Per Cycle Cycles/Litre Wetted Parts Free Flow 2.7-1.3 bar (4-15 psi) 51 bar (75 psi) 3/8 NPTF 1/2 NPTF 1 1/2 NPTF 76.2 mm (3 in.) 82.5 mm (3 ¼ in.) 11cc (6.7 cu. in.) 9.1 (34.5 Gal.) Carbon Steel, Brass, Zinc, Polyurethane, Nitrile 26.5 lpm (7 gpm) Overall Length (Stub) 442 mm (17 3/8 ) 6 36 6:1 Oil Stub Pump Specifications and Performance Testing Mean Effective Pressure (psig) Mean Effective Pressure (psig) 5 4 3 2 1 1 9 8 7 6 5 4 3 2 1.5 1 1.5 2 2.5 3 3.5 4 4.5 Output (gpm) SAE 1W at 21 deg.c.5 1 1.5 2 2.5 Output (gpm) SAE 1W at 21 deg.c 3 24 18 16 6 4 36 32 28 24 2 16 12 8 4 Air consumption (scfm) Air consumption (scfm) Part Number 1-V46 Pumping Ratio 6:1 Max. Output Pressure Material Inlet Airmotor Bore Dia. Stroke Output Per Cycle Cycles/Litre Wetted Parts Free Flow 2.7-1.3 bar (4-15 psi) 62 bar (9 psi) 3/8 NPTF 1/2 NPTF 1 1/2 NPTF 18 mm (4 ¼ in.) 82.5 mm (3 ¼ in.) 195cc (11.9 cu. in.) 5.1 (19.4 Gal.) Carbon Steel, Brass, Zinc, Polyurethane, Nitrile 26.5 lpm (7 gpm) Overall Length (Stub) 48 mm (18 7 8 ) NOTE: 6:1 pumps for stub or wall mount only. Not for use with bung bushings. 1:1 Oil Stub Pump Specifications and Performance Testing Part Number 1-V41 Pumping Ratio 1:1 Max. Output Pressure Material Inlet Airmotor Bore Dia. Stroke Output Per Cycle Cycles/Litre Wetted Parts Free Flow 2.7-1.3 bar (4-15 psi) 13 bar (15 psi) 3/8 NPTF 1/2 NPTF 1 1/2 NPTF 18 mm (4 ¼ in.) 82.5 mm (3 ¼ in.) 118cc (7.2 cu. in.) 8.5 (32.1Gal.) Carbon Steel, Brass, Zinc, Polyurethane, Nitrile 18.4 lpm (5 gpm) Overall Length (Stub) 443 mm (17 7/16 ) quality industry solutions www.jsgindustrial.com 5
The New SKF Lincoln Brand Grease & Oil Pumps Mean Effective Pressure (psig) 5 45 4 35 3 25 2 15 1 5.25.5.75 1 1.25 1.5 1.75 2 Output (lb/pm) SAE 1W at 21 deg.c 25 2 15 1 5 Air consumption (scfm) 3 High Pressure Grease Pumps Specifications 5:1 3 2kg / 6kg / 18kg Grease Pump Specifications and Performance Testing Pumping Ratio 5:1 Max. Output Pressure Airmotor Bore Dia. Stroke Output Per Cycle Wetted Parts Free Flow 2.7-1.3 bar (4-15 psi) 517 bar (75 psi) 3/8 NPTF 1/4 NPTF 76.2 mm (3 in.) 82.5 mm (3 ¼ in.) 12.8cc (.78 cu. in.) Carbon Steel, Brass, Zinc, Polyurethane, Nitrile 2753 cc/min (168 cu.in/min) Part Number 1-V3535 Dimension A 78 mm (27 7/8 ) Dimension B 48 mm (18 7/8 ) 2kg Part Number 1-V3512 Dimension A 924 mm (36 3/8 ) Dimension B 695 mm (27 7/8 ) 6kg Part Number 1-V354 Dimension A 189 mm (42 7/8 ) Dimension B 86 mm (33 7/8 ) 18kg 5-3/16 [132] 3-1/16 [78] 4-1/4 [18] 2-9/16 [65] 3/8 NPTF 3/4 [18] 6 [152] 1/4 NPTF Material outlet 2-1/8 [54] 9/16 [14] A B Material inlet 2-1/4 [57.2] 1-3/8 [35] 1-V354 1-V3512 1-V3535 4 x 1/4-2 UNC Mounting holes Exhaust Ports 2-1/4 [57.2] 6 JSG Industrial Systems PMV Pumps & Accessories
The New SKF Lincoln Brand Grease & Oil Pumps Mean Effective Pressure (psig) 25 3 27 2 24 21 15 18 15 1 12 9 5 6 3.5 1 1.5 2 2.5 3 3.5 4 4.5 Output (lb/pm) SAE 1W at 21 deg.c Air consumption (scfm) 3 High Flow Grease Pumps Specifications 25:1 3 2kg / 6kg / 18kg Grease Pump Specifications and Performance Testing Pumping Ratio 25:1 Max. Output Pressure Airmotor Bore Dia. Stroke Output Per Cycle Wetted Parts Free Flow 2.7-1.3 bar (4-15 psi) 258 bar (375 psi) 3/8 NPTF 1/4 NPTF 76.2 mm (3 in.) 82.5 mm (3 ¼ in.) 24.1cc (1.47 cu. in.) Carbon Steel, Brass, Zinc, Polyurethane, Nitrile 365 cc/min (22 cu.in/min) Part Number 1-V32535 Dimension A 78 mm (27 7/8 ) Dimension B 48 mm (18 7/8 ) 2kg Part Number 1-V32512 Dimension A 924 mm (36 3/8 ) Dimension B 695 mm (27 7/8 ) 6kg Part Number 1-V3254 Dimension A 189 mm (42 7/8 ) Dimension B 86 mm (33 7/8 ) 18kg 5-3/16 [132] 3-1/16 [78] 4-1/4 [18] 2-9/16 [65] 3/8 NPTF 3/4 [18] 6 [152] 1/4 NPTF Material outlet 2-1/8 [54] 9/16 [14] A B Material inlet 2-1/4 [57.2] 1-3/8 [35] V3254 V32512 V32535 4 x 1/4-2 UNC Mounting holes Exhaust Ports 2-1/4 [57.2] quality industry solutions www.jsgindustrial.com 7
The New SKF Lincoln Brand Grease & Oil Pumps Mean Effective Pressure (psig) 5 45 4 35 3 25 2 15 1 5.5 1 1.5 2 2.5 3 3.5 4 4.5 Output (lb/pm) NLGI #2 at 21 deg.c Air consumption (scfm) 4.25 Grease Pumps Specifications 5:1 4.25 6kg / 18kg Grease Pump Specifications and Performance Testing Pumping Ratio 5:1 Max. Output Pressure Airmotor Bore Dia. Stroke Output Per Cycle Wetted Parts Free Flow 2.7-1.3 bar (4-15 psi) Pressure 258 bar (375 psi) 3/8 NPTF 1/4 NPTF 18 mm (4 ¼ in.) 82.5 mm (3 ¼ in.) 24.1cc (1.47 cu. in.) Carbon Steel, Brass, Zinc, Polyurethane, Nitrile 365 cc/min (22 cu.in/min) Part Number 1-V4512 Dimension A 924 mm (36 7/16 ) Dimension B 695 mm (27 3/8 ) 6kg Part Number 1-V454 Dimension A 191 mm (42 15/16 ) Dimension B 86 mm (33 7/8 ) 18kg 6-1/2 [166] 3-11/16 [94] 5-5/8 [143] 3-3/18 [81] 3/8 NPTF 3/4 [18] 6 [152] 1/4 NPTF 2-1/8 [54] 9/16 [14] A B Material outlet 2-1/4 [57.2] 1-3/8 [35] 4 x 1/4-2 UNC Mounting Holes 2-1/4 [57.2] 1-V454 1-V4512 Exhaust Ports 8 JSG Industrial Systems PMV Pumps & Accessories
The New SKF Lincoln Brand Grease & Oil Pumps Lincoln s PMV runaway controller is the first of its kind for lubrication service class pumps. Compatible with new and existing Lincoln PMV pumps, the controller shuts off the pump and signals an alarm if the pump exceeds a preset cycle rate. Fully electronic Monitors and controls based on positive pump-cycle count Operates independently of air supply volume and pressure Can be connected to external monitor and alarm Easy to install Simple to use Prevents pump damage due to high runaway speeds if lubrication drum or tank is depleted Limits spills if broken hose or line leak causes pump to run faster than preset cycle rate PMV V34HH Runaway Controller Electronic Air Shut Off Assembly For use with all Lincoln PMV Pumps Specifications and Performance Testing Part Number 1-V34HH 2.7-1.3 bar (4-15 psi) Operating Temperature -4 to 65C (-4 to 15F) Power Minimum Functional Voltage Destructive Voltage Active Current, Maximum Range of Preset Speeds Default 9 VDC Lithium Ion Battery (including in packaging, not installed) 7.2 V 14 V 35mA Min 5 cycles/min, Max 75 cycles/min 75 cycles/min Controls & Indicators Power On/Off Switch Digital Display Red LED Green LED Relay (DIN Connector) External Signal Relay Manual Switch Two 2-digit alpha-numeric outputs Blinks to indicate error detected Blinks to indicate pump functioning normally Two state relay (normal open/normal closed) 2A 3VDC,.26A 24 VAC quality industry solutions www.jsgindustrial.com 9
PMV Pump Kits PART NUMBER RATIO MEDIA BARE PUMP DESCRIPTION 1-V35SSU 5:1 Oil 1-V35 Stub \Universal Pump Kit (Bung, Air Nipple, Air & Oil Hose, Swivel) 1-V3555BB 5:1 Oil 1-V35 2L Pump Kit (Bung, Air Nipple, Air & Oil Hose, Down Tube, Swivel) 1-V35275BB 5:1 Oil 1-V35 1L Pump Kit (Bung, Air Nipple, Air & Oil Hose, Universal Suction Tube) 1-V35SWM 5:1 Oil 1-V35 Wall Mount Pump Kit (Remote Suction Kit, Wall Mount kit, Air Coupler, Air& Oil Hose Swivel) 1-V46SSU 6:1 Oil 1-V46 Stub \Universal Pump Kit (Bung, Air Nipple, Air & Oil Hose, Swivel) 1-V46SWM 6:1 Oil 1-V46 Wall Mount Pump Kit (Remote Suction Kit, Wall Mount kit, Air Coupler, Air& Oil Hose Swivel) 1-V41SSU 1:1 Oil 1-V41 Stub \Universal Pump Kit (Bung, Air Nipple, Air & Oil Hose, Swivel) 1-V4155BB 1:1 Oil 1-V41 2L Pump Kit (Bung, Air Nipple, Air & Oil Hose, Down Tube, Swivel) 1-V41SWM 1:1 Oil 1-V41 Wall Mount Pump Kit (Remote Suction Kit, Wall Mount kit, Air Coupler, Air& Oil Hose Swivel) 1-V3535CFP 5:1 Grease 1-V3535 2Kg Grease Pump, Drum Cover & Follower Plate 1-V3535KIT 5:1 Grease 1-V3535 2Kg Grease Pump, Drum Cover, Follower Plate, Grease Gun with Swivel, 2m hose, Air Nipples 1-V3512CFP-AUS 5:1 Grease 1-V3512 6Kg Grease Pump, Drum Cover & Follower Plate (Suit Australian Drum) 1-V3512CFP-USA 5:1 Grease 1-V3512 6Kg Grease Pump, Drum Cover & Follower Plate (Suit USA Drum) 1-V354CFP 5:1 Grease 1-V354 18Kg Grease Pump, Drum Cover & Follower Plate 1-V4512CFP-AUS 5:1 Grease 1-V4512 6Kg Grease Pump, Drum Cover & Follower Plate (Suit Australian Drum) 1-V4512CFP-USA 5:1 Grease 1-V4512 6Kg Grease Pump, Drum Cover & Follower Plate (Suit USA Drum) 1-V454CFP 5:1 Grease 1-V454 18Kg Grease Pump, Drum Cover & Follower Plate PMV Pump Accessories Drum Covers and Cover Adaptor Model 3-91155K - Complete drum cover for 2 kg pumps Drum cover and thumb screws for 2kg open top drums. Model 1-85826 - Drum Cover PMV drum cover and thumb screws for 6kg open top drums 3-91155K (includes 3-91144-1) Model 1-85827 - Drum Cover PMV drum cover for 18kg open top drums Model 3-81523K - Drum Cover PMV & 2 Series 18kg complete cover for open top drums. 3-81523K 1-85826 1-85827 1 JSG Industrial Systems PMV Pump & Accessories
PMV Pump Accessories Followers Model 1-84775 - Follower Plate for 2 kg Pump For use with all 2kg containers. Model 1-8478 - Lincolin PMV 6kg Follower Plate For use with USA drums only. Model 2-83366- E5 - Lincolin PMV 6kg Follower Plate For use with Australian drums only. Model 1-85825 - Lincoln PMV 18 kg Follower Plate Deluxe pressed steel follower plate for 18kg drums. 1-84775 (2kg) / 1-8478 (6kg) 1-85825 Air Service Units Model 1-62136 - Filter/Regulator with Gauge Integrated/Modular Filter/Regulator with Gauge, this modular unit does not include a lubricator. Model 1-6226 - Air line lubricator Lincoln 3/8 modular air line lubricator. 1-62136 Wall Mount Bracket Model 1-275413 - Lincoln PMV Wall Mount Bracket Wall mount bracket for PMV Stub Pumps. Suction Kit / Tubes Model 1-84945 - Lincoln PMV Suction Kit The kit includes bung bush, suction tube, hose and coupling assembly. The hose screws directly into the bottom of the stub pump. 1-275413 Model 1-8586 - Lincoln PMV Suction Tube to suit 6L drum Model 1-8587 -Lincoln PMV Suction Tube to suit 25L drum 1-8586 (6L) / 1-8587 (25L) PMV Adaptor Plate Model 3-PMV Adaptor When converting a Graco pump to a SKF Lincoln brand PMV pump, the adaptor plate 3-PMV Adaptor enables the PMV pump to be mounted using exisiting bolts. Bung Bushing Model 1-85824 - Lincoln 2" Bung Bushing For use on 25L drums. Suits PMV 5:1 & 1:1 pumps. PLEASE NOTE: DOES NOT SUIT 6:1 PMV. 3-PMV Adaptor 1-84945 Bung Bushing JSG Industrial Systems PMV Pump & Accessories 11
HEAD OFFICE Unit 1, 21 Amour St Revesby NSW 2212 PO Box 333 Milperra NSW 2214 Ph: (2) 9914 872 Fax: (2) 9914 8798 Email: jsgindustrial@jsg.com.au Sydney Melbourne Perth Brisbane Adelaide Townsville Mackay Indonesia Every effort has been made to ensure all information and photographs contained in this publication were correct and accurate at time of printing, however no warranty is given in respect of this publication and JSG Industrial Systems Pty Ltd (JSG) shall not be liable for any error therein. Technical information, specifications and products shown may be subject to change without prior notice. Pictures shown are for illustration purposes only. WARNING: For sale and proper use consult instructions, the supplier or JSG. Contact your nearest JSG Distributor for latest information. 217 JSG Industrial Systems Pty Ltd., All rights reserved. PMVP817 www.jsgindustrial.com