SPAREPARTSCATALOG: // ENGINE ART.-NR.: 3CM08270OEN
CONTENT ENGINE CASE CLUTCH COVER 3 CRANKSHAFT, PISTON BALANCER SHAFT 4 CLUTCH 7 SHIFTING MECHANISM 5 TRANSMISSION I - MAIN SHAFT 8 WATER PUMP CYLINDER TRANSMISSION II - COUNTERSHAFT 9 COOLING SYSTEM 2 6 0 VALVE DRIVE 3 5 ENGINE //
CONTENT TIMING DRIVE CYLINDER HEAD 7 ELECTRIC STARTER LUBRICATING SYSTEM 8 IGNITION SYSTEM 9 20 THROTTLE BODY 2 22 All information contained is without obligation. KTM Sportmotorcycle GmbH particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by KTM Sportmotorcycle GmbH, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTM Sportmotorcycle GmbH, Mattighofen only. ENGINE // 2
ENGINE CASE POS 2 4 5 6 7 8 9 0 2 3 4 5 6 7 8 9 20 2 22 23 24 25 26 27 28 29 30 3 33 5902300 PARTNUMBER 9023000044 9030022000 J0080203S J47202520 J76022455 902330000 90234030000 J68392 J625063040 90230079000 903007800 9030004004 J625063320 J62506222 9023804000 9023006600 90230077000 J47203750 9030003004 9030003007 902023000 J005033 J02505066 90230060000 90230042000 90230047000 J00506023 J025060350 J028060753S 90230066000 9023042000 C5902300 PARTNAME ENGINE CASE CPL. VENTILATION CONNECTOR FLANGED BOLT M8X20 CIRCLIP 25X,2 SHAFT SEALING RING 2X24X5,5 DEEP GROOVE BALL BEARING BUSH SHIFT RAIL NEEDLE ROLLER BEARING HK32 DEEP GROOVE BALL BEARING 6304 STOPPER BALANCER SHAFT BEARING FLANGED BOLT 6X2 BALL BEARING 25X42X9 BALL BEARING 22X56X6-C3LBALL BEARING 5X35X-C3- OIL PIPE OIL NOZZLE OIL SEAL OUTPUT SHAFT CIRCLIP 37X,5 SEAL RING 3X22X5,5 DOWEL D4 GEAR-POS.SENSOR INC.PULS. COIL HH COLLAR SCREW M5X3 SW8 HH COLLAR SCREW M5X6 SW8 BRACKET BRACKET CHAIN GUARD FLAT HEAD SCREW M6X2 PH FLANGED BOLT M6X35 WS8 FLANGED BOLT M6X75 OIL NOZZLE BRACKET GEAR-POSITION SENSOR PIECE 2 2 3 3 2 5 2 3 5 ENGINE // 3
CLUTCH COVER 902300044 CLUTCH COVER WITH PLUG 2 90230027000 GASKET CLUTCH COVER 3 9023204833 CLUTCH RELEASE LEVER CPL. 4 90232048003 SPRING F. RELEASE LEVER 5 9032048005 WASHER 2,5X24X0,8MM 6 903205000 OIL SEAL RING 7 9032050000 NEEDLE BEARING 8 9030020000 OIL PLUG CPL. 9 J77003824 O-RING 3,8X2,4 0 903009500 WIRE CIRCLIP 28X,5 903009500 OIL GAUGE GLASS 2 J025060350 FLANGED BOLT M6X35 WS8 2 3 9023005900 BRACKET CLUTCH CABLE 4 903427000 OIL SEAL RING 5 9023006000 STOPPER SHAFT SEAL RING 6 903007800 FLANGED BOLT 6X2 2 7 9030024000 PIN DOWEL 8X6,4X4MM 2 8 9030064000 OIL JET 2 9 90232048004 PULL ROD 59023020 C59023020 ENGINE // 4
BALANCER SHAFT 9023005700 BALANCER SHAFT 2 J62506304 DEEP GR. BALL BEAR.6304 HN3 C3 2 3 9030055000 DRIVE WHEEL BALANCER SHAFT 4 903005500 CLUTCH HUB DRIVE WHEEL BAL.SHA 5 9030057050 WASHER 8,2X26X4,5 "O" 6 J770875008 O-RING 8,75X0,8 7 9030055204 SLEEVE BALANCER DRIVEN 8 9030055006 SPACER SHIM 9 9035058000 DOME NUT WAPU-WHEEL 0 9030055003 SPECIAL SCREW BALANCER SHAFT 90230079000 STOPPER BALANCER SHAFT BEARING 2 903007800 FLANGED BOLT 6X2 39023030 C39023030 ENGINE // 5
CYLINDER 90230038000 % CYLINDER + PISTON CPL. 2 9030003007 DOWEL D4 2 3 90230035000 GASKET CYLINDER BLOCK 39023040 C39023040 ENGINE // 6
CRANKSHAFT, PISTON 902300800 CRANKSHAFT CPL. 2 90230055000 GEAR BALANCER DRIVE 3 90230069000 CONICAL WASHER 28,35X38X,75 4 903008008 NUT FOR DRIVE WHEEL AGW 6 90239005050 ROTOR SCREW CPL. 7 90232023030 PRIMARY GEAR 30T 8 9023604000 SPROCKET CRANKSHAFT 9 9023605000 WASHER PLAIN 0 902360500 SPECIAL WASHER 90230029000 NUT M6X,5 2 J888040050 WOODRUFF KEY 4X5X3 2 3 9023005000 % CON ROD CPL. 4 9063005002 PARALLEL PIN 2 5 902300503 CON ROD SCREW 2 6 902300500 CONROD BEARING SHELL 6 90230050 CONROD BEARING SHELL (GREEN) x 6 902300502 CONROD BEARING SHELL (BLUE) x 7 90230007000 % PISTON CPL. 8 9023003000 PISTON RINGS CPL. 9 90230074000 RING SNAP 2 20 90230033000 PISTON PIN 2 90230068000 PLAIN WASHER 28,2X39X,5 22 903403000 PARALLEL PIN 99 9023000700 PISTON KIT 390 DUKE 203 59023060 C59023060 ENGINE // 7
CLUTCH 902320044 CLUTCH CAGE CPL. 2 9023202000 INNER CLUTCH HUB 3 9023234000 JUDDER SPRING 4 9023235000 SEAT JUDDER SPRING 5 902320000 INTERMEDI. DISC A 5 6 902320000 LINING DISC 4 7 902320000 INTERMEDI. DISC B 8 902322000 LINING DISC TURNED OFF 3 9 9023203000 PRESSURE PLATE 0 9023205000 CLUTCH SPRING 3 9023200 HH COLLAR SCREW M6X35 3 2 J625069020 BALL BEARING 6902 5X28X7 3 9023207000 SHIM 4 902360500 SPECIAL WASHER 5 9023209000 NUT F. CLUTCH 6 90232048004 PULL ROD 7 90232006000 STOPPER PLATE 8 90232004000 SPRING SEAT 3 99 9023200 CLUTCH KIT 390 DUKE 5 x 5902320 C5902320 ENGINE // 8
TRANSMISSION I - MAIN SHAFT 9023300000 MAIN SHAFT 2 90232020000 WASHER 3 9023206000 COLLAR BUSH 4 J625063040 DEEP GROOVE BALL BEARING 6304 5 90230079000 STOPPER BALANCER SHAFT BEARING 6 903007800 FLANGED BOLT 6X2 7 90233005000 GEAR 5TH DRIVE 8 9023300500 COLLAR BUSH 9 J4702023 CIRCLIP 20,5X,2 2 0 90233003000 GEAR 3RD/4TH DRIVE 9023300600 COLLAR BUSH 2 90233006000 GEAR 6TH DRIVE 3 90233002000 GEAR 2ND DRIVE 4 90233036000 WASHER TRUST 2ND DRIVE 5 J62506222 BALL BEARING 5X35X-C3-39023330 C59023330 ENGINE // 9
TRANSMISSION II - COUNTERSHAFT 902330000 COUNTERSHAFT CPL. 2 902330200 COLLAR BUSH 3 9023302000 GEAR 2ND DRIVEN 4 9023306000 GEAR 6TH DRIVEN 5 9023304000 GEAR 4TH DRIVEN 6 90233037000 THRUST WASHER 7 9023303000 GEAR 3RD DRIVEN 8 902330300 COLLAR BUSH 9 J47202320 CIRCLIP 23,5X,2 0 9023305000 GEAR 5TH DRIVEN 90233000 COLLAR BUSH 2 902330000 GEAR ST DRIVEN 3 90233038000 THRUST WASHER 4 902330000 DEEP GROOVE BALL BEARING 5 J625063320 BALL BEARING 22X56X6-C3L- 6 90233030000 BUSHING SPROCKET 7 90833029044 SPROCKET 5T W. LOCKING PLATE 9 900057000 BOLT M6X0 2 20 J7700955 O-RING 9,5X,5 49023360 C59023360 ENGINE // 0
SHIFTING MECHANISM 90234005033 SHIFT SHAFT CPL. 2 90234039000 SPRING SHIFT RAIL 3 3 9034022000 SPRING BUSHING 4 903404000 RETURN SPRING 5 9034050000 STOP DISK 4X30X,5 6 903406000 SPRING GUIDE 7 906340300 BAFFLE SHIFT LEVER 8 J025060223 HH COLLAR SCREW M6X22 SW0 9 90634040033 TENSION ROD CPL. 0 90340333 SHIFTING LEVER CPL. J625060800 BALL BEARING 608 2 2 9034035000 RUBBER 5 9034034300 BOLT SHIFT LEVER 6 90234002000 SHIFT FORK 2 7 9023409000 SHIFT RAIL 8 9023400000 SHIFT FORK 9 903405003 AH SCREW M6X20 SELF LOCKING 20 903405000 SHIFT DRUM LOCATING 2 903403000 PARALLEL PIN 22 903402002 SPACER 23 9023402000 SHIFTING DRUM 24 9063402003 CONTACT SPRING 25 90340200 BOLT FOR GEAR INDICATOR 26 9034025000 SCREW LOCKING LEVER 27 9034030000 WASHER LOCKING LEVER 28 9034024033 LOCKING LEVER CPL. 29 9034039000 WASHER 6X2,8X,2 30 9034023000 ARRESTING LEVER SPRING 3 90234020000 SHIFT RAIL 32 903403020 WASHER SHIFTING LEVER 2 3902340 C3902340 ENGINE //
WATER PUMP 9035052000 WATERPUMP COVER 2 9035053000 WATER PUMP COVER GASKET 3 9035055000 WATER PUMP ROTOR 4 J025060206 HH COLLAR SCREW M6X20 SW0 5 5 903403000 PARALLEL PIN 2 6 J6030600 COPPER GASKET 7 900057000 BOLT M6X0 8 9030055006 SPACER SHIM 9 9030055204 SLEEVE BALANCER DRIVEN 0 J770007075 O-RING 7X0,75 J47202520 CIRCLIP 25X,2 2 J76022455 SHAFT SEALING RING 2X24X5,5 2 3 9035058000 DOME NUT WAPU-WHEEL 99 903505500 WATER PUMP REP. KIT DUKE x 90350 C5902350 ENGINE // 2
COOLING SYSTEM 9035065033 EXPANSION RESERVOIR CPL. 2 9035066000 PLUG F. EXPANSION TANK 3 J02506026 HH COLLAR SCREW M6X2 SW0 4 900300033 BRACKET TUBE DRAIN 5 9035065050 GROMMET EXPANSION TANK 6 9007080 CLAMP 0MM 4 7 9035067000 HOSE 6X0,5X80 MM 8 9035067050 HOSE 6X0X54 MM 9 9035074000 SPECIAL SCREW M6X2 FLANGED 0 903507000 THERMOSTAT 90235024020 HOSE COOLANT THERM. - RADIATOR 2 90235025000 HOSE COOLANT ENGINE - THERM. 4 9023502400 HOSE COOLANT THERM. TO T-PIPE 5 9035026000 COOLING PIPE "T" CPL. 6 90235024030 HOSE COOLANT RADIATOR - T-PIPE 7 9035020002 HOSE CLAMP D24 2 8 903502000 HOSE CLAMP D26 3 9 9035020003 HOSE CLAMP D28 3 20 9035099000 COLLAR SCREW M6X2 2 2 900806000 RADIATOR PROTECTOR R/S ONLY FOR STANDARD VERSION x 22 9008060000 RADIATOR PROTECTOR L/S ONLY FOR STANDARD VERSION x 23 9008060002 DAMP. RUBBER II RADIATOR PROT 2 24 J926060000 FLANGED NUT M6 WS0 SELF LOCK. 4 25 J27060003 WASHER SPRING B6 4 26 902350000 SILENT BUSH M6 4 27 J02506003 HH COLLAR SCREW M6X0 SW0 4 28 J026060083 HH COLLAR SCREW M6X8 SW0 4 29 9020300600 RADIATOR SUPPORT R/S BELOW 30 9020300500 RADIATORSUPPORT L/S BELOW 3 900806000 DAMPING RUBBER I RADIATOR PROT 2 32 90350600 RADIATOR CAP 33 902350033 RADIATOR CPL. WITH FAN 34 9083504033 FAN CPL. 35 J77008530 O-RING 8,5X3 36 908350400 BRACKET FAN MOUNTING 37 9083504002 BRACKET FAN MOUNTING 2 38 9083504003 BRACKET FAN MOUNTING 3 59023530 C59023530 ENGINE // 3
COOLING SYSTEM 39 9083504004 FLANGED NUT 4 40 9020806000 COVER RADIATOR R/S ONLY FOR HD VERSION x 4 90208060000 COVER RADIATOR L/S ONLY FOR HD VERSION x 42 90235040000 COWL RADIATOR ONLY FOR HD VERSION x 43 9035032000 GROMMET RADIATOR COWL 4 59023530 C59023530 ENGINE // 4
VALVE DRIVE 9023603000 EXHAUST VALVE 2 2 90236030000 INTAKE VALVE 2 3 90236036000 VALVE SPRING HOLDER 4 4 90236027000 SEAL VALVE STEM 4 5 9023602800 VALVE SPRING SET 4 6 90236032000 VALVE SPRING RETAINER 4 7 90236033000 COTTER VALVE 8 8 6003603585 SHIM D=0/,85 03 x 8 6003603590 SHIM D=0/,90 03 x 8 6003603595 SHIM D=0/,95 03 x 8 60036035200 SHIM D=0/2,00 03 x 8 60036035205 SHIM D=0/2,05 03 x 8 6003603520 SHIM D=0/2,0 03 x 8 6003603525 SHIM D=0/2,5 03 x 8 60036035220 SHIM D=0/2,20 03 x 8 60036035225 SHIM D=0/2,25 03 x 8 60036035230 SHIM D=0/2,30 03 x 8 60036035235 SHIM D=0/2,35 03 x 8 60036035240 SHIM D=0/2,40 03 x 8 60036035245 SHIM D=0/2,45 03 x 8 60036035250 SHIM D=0/2,50 03 x 8 60036035255 SHIM D=0/2,55 03 x 8 60036035260 SHIM D=0/2,60 03 x 8 60036035265 SHIM D=0/2,65 03 x 8 60036035270 SHIM D=0/2,70 03 x 8 60036035275 SHIM D=0/2,75 03 x 8 60036035280 SHIM D=0/2,80 03 x 8 60036035285 SHIM D=0/2,85 03 x 8 60036035290 SHIM D=0/2,90 03 x 8 60036035295 SHIM D=0/2,95 03 x 8 60036035300 SHIM D=0/3,00 03 x 8 60036035305 SHIM D=0/3,05 03 x 8 6003603530 SHIM D=0/3,0 03 x 8 6003603535 SHIM D=0/3,5 03 x 8 60036035320 SHIM D=0/3,20 03 x 8 60036035330 SHIM D=0/3,3 x 9 9036060000 VALVE LEVER 3 0 90236056000 VALVE LEVER SHAFT 2 3902360 C3902360 ENGINE // 5
VALVE DRIVE J7700032 O-RING 0,3X,2 MM 2 2 903605600 SCREW PLUG 2 3 90236060000 VALVE LEVER 99 9023603000 VALVE KIT 390 DUKE x 3902360 C3902360 ENGINE // 6
TIMING DRIVE 9023600933 CAMSHAFT INTAKE CPL. 2 9023600233 CAMSHAFT EXHAUST CPL. 9023608000 CHAIN GUIDE TOP 2 J02506040 HH COLLAR SCREW M6X40 2 3 9023600000 TIMING CHAIN GUIDE 4 9023603000 TIMING CHAIN 5 90236002000 TENSIONER RAIL CPL. 6 90236002004 SCREW TENSIONER RAIL 7 9036003003 GASKET CHAIN ADJUSTER 8 J7700005 O-RING 0,5X,5 9 90236003044 CHAIN ADJUSTER 20 J02506020 HH COLLAR SCREW M6X20 2 2 9036003002 SPECIAL SCREW 6X6 59023620 C59023620 ENGINE // 7
CYLINDER HEAD 90236020033 CYLINDER HEAD CPL. 2 90236052000 VALVE COVER CPL. 3 90236053000 GASKET VALVE COVER 4 90236054000 GASKET SPARK PLUG SHAFT 5 90236074000 SPARK PLUG SHAFT 6 90230036000 CYLINDER HEAD GASKET 7 J025060356 HH-COLLAR SCREW M6X35 WS8 4 8 J02506040 HH COLLAR SCREW M6X40 2 9 9023608000 CHAIN GUIDE TOP 0 9030064000 OIL JET 4 90236025000 VALVE GUIDE 4 2 9030024000 PIN DOWEL 8X6,4X4MM 2 3 J9206023 SOCKET HEAD SCREW M6X02 2 4 J25070003 WASHER 7XX2 2 5 J920449 SOCKET HEAD SCREW M0X44 4 6 J250003 WASHER,2X8X2 4 7 903602000 STUD M8 2 8 9036038000 FLANGED NUT M8 H7,5 WS2 2 9 90380900 O-RING 20 903809000 OIL PRESSURE SENSOR 2 9023509000 PIPE COOLANT 22 9035047000 TEMPERATURE SENSOR 23 903504700 O-RING 24 9036052020 VALVE COVER SCREW 4 25 903605200 DECOUPLING ELEMENT 4 26 90236024000 PLUG 27 J025060453 HH COLLAR SCREW M6X45 2 28 J77002989 O-RING 29,8X,9 2 39023630 C39023630 ENGINE // 8
LUBRICATING SYSTEM 9023800044 OIL PUMP CPL. 6 J470000 SEEGERRING 0X,0 7 J2500006 WASHER 0,2X8X 2 8 9023800000 GEAR OIL PUMP 9 J028060303S HH COLLAR SCREW M6X30 WS8 3 0 9023805033 MESH STRAINER CPL. J7700772 O-RING 7,7X2, MM 2 903805050 CLOSURE CAP OIL SCREEN 3 903805052 O-RING 4 J02505066 HH COLLAR SCREW M5X6 SW8 2 5 903805060 OIL FILTER COVER 6 J770039326 O-RING 39,34X2,62 7 903805000 OIL FILTER 8 90238003000 PARALLEL PIN 3 9 90238002000 SHAFT OIL PUMP 20 90238008044 OIL PUMP CPL. 22 9030024000 PIN DOWEL 8X6,4X4MM 4 23 J028060303S HH COLLAR SCREW M6X30 WS8 3 24 J77000905 O-RING 9X,5 3 25 9023803000 OIL RAIL 26 9023806044 MESH STRAINER CPL. 27 9023807000 CAP STRAINER 28 J77002520 O-RING 2,5X2 99 902380500 OILFILTER SERVICE KIT 390 DUKE x 3902380 C3902380 ENGINE // 9
IGNITION SYSTEM 9023000233 IGNITION COVER WITH PLUG 2 90230040000 GASKET IGNITION COVER 3 9023900400 STATOR CPL. 4 90239005000 ROTOR CPL. 5 903900000 PLUG 6 J77005824 O-RING 5,8X2,4 7 9030024000 PIN DOWEL 8X6,4X4MM 2 8 J025060083S HH COLLAR SCREW M6X8 3 9 90230062000 BRACKET HARNESS MAGNETO 0 90239006044 IGNITION COIL CPL. 9023909000 RUBBER GASKET SPARK PLUG 2 903909300 RUBBER GASKET SPARK PLUG 3 90239093000 SPARK PLUG M2X,25 4 90230060002 CHAIN SPROCKET GUARD 5 J025060500 FLANGED BOLT M6X50 WS8 3 6 J025060350 FLANGED BOLT M6X35 WS8 2 7 J77002405 O-RING 24X2,5 8 90230094000 PLUG SCREW M24X,5 9 9024008000 BUSH STARTER SHAFT 2 20 90230066300 OIL NOZZLE 20 900406000 SPECIAL SCREW M6X24 SW6 2 90239005050 ROTOR SCREW CPL. 23 9053000200 SOCKET HEAD BOLT M5X0,8X40 3 24 90230058000 PLATE HARNESS MAGNETO 26 90300000 SOCKET HEAD SCREW M6X20 4 27 903000002 TOOTHED LOCK WASHER 4 28 9030059000 HH COLLAR SCREW M6X6 29 90240020002 RETAINER GEAR STARTER 30 J025060209 HH COLLAR SCREW M6X20 2 3 903000000 SUPPORT FREEWHEEL CLUTCH 32 9040026000 FREEWHEEL CLUTCH 3902390 C5902390 ENGINE // 20
ELECTRIC STARTER 9024000044 E-STARTER CPL. 2 J025060256 HH COLLAR SCREW M6X25 SW0 2 3 90240020000 GEAR STARTER CLUTCH CPL. 4 J6825326 NEEDLE ROLLER BEARING HK256 5 90240022000 GEAR STARTER COUNTER 6 90240023033 GEAR STARTER COUNTER CPL. 7 90240023006 CONICAL WASHER 2 8 90240023005 WASHER 2 9 90240023004 PAD FRICTION 2 0 90240023007 SHIM STARTER 0,30MM x 0 90240023008 SHIM STARTER 0,45MM x 0 90240023009 SHIM STARTER 0,60MM x 0 9024002300 SHIM STARTER 0,75MM x 90240023003 NUT STARTER COUNTER 2 90240023002 GEAR STARTER COUNTER 3902400 C3902400 ENGINE // 2
THROTTLE BODY 902400000 THROTTLE BODY CPL. 2 9024023000 FUEL INJECTOR 3 9040000 INJECTOR CLIP 4 904023004 CONNECTOR FUEL RAIL 5 904023005 SPECIAL SCREW M5X2 5 6 904023002 CABLE SUPPORT 7 904023003 GROMMET 8 902400005 POWER REDUCTION PLATE x 9 902400006 POWER REDUCTION PLATE x 904029000 BRACKET TIMING CHARGER 2 J00504008 FLAT HEAD SCREW M4X8 PH 4 3 J025050083 HH COLLAR SCREW M5X8 SW8 3 4 J99060203S COUNTERSUNK SCREW M6X20 3 5 J770053024 O-RING 53X2,4 6 9024002000 PIPE INTAKE 7 9064072000 IDLE ADJUSTER 9 904070000 THROTTLE POSITION SENSOR 20 90407000 SPECIAL SCREW M4X3 2 2 90407000 TMAP-SENSOR 22 9040700 SPECIAL SCREW M6X4 23 902400200 HOSE CLAMP 99 9040300 ECU RAW PART 390240 C390240 ENGINE // 22
NOTES
NOTES
3CM08270OEN 3CM08270OEN Art. Nr.: 3CM08270OEN 5. Apr 206 KTM Sportmotorcycle GmbH 5230 Mattighofen, Austria www.ktm.com