Master atalog 125 s and ontactors Section R Product Bulletin R1000 Issue Date 0493 R1000 Series s The R1000 Series s switch line voltage devices from low voltage controllers. Plug-in DPDT relays and snap-in relay terminal boards (R1000-10) make the R1000 quick and easy to install and repair--ideal for retrofit installations. Several models are available: R1000-1--a standard enclosure with one R1000-10 R1000-10 Terminal Board R1000-20--an oversized enclosure with one R1000-10 board; two more R1000-10s can be added R1000-40--a 3-relay version Figure 1: The R1000 Series s Replaceable DPDT (Double-pole, Double-throw) Plug-in Features and Benefits Reduces long-term costs--easy and inexpensive to replace; no need to rewire the entire installation Enclosed ontacts Delivers maximum durability and extends life; inhibits corrosion and dust build-up onduit-friendly Enclosure Allows relay replacement without removing/changing conduit connections Snap-in Terminal Board for Field Retrofit Reduces installation time Integral Eliminates the need for a separate transformer in the application; saves time and money Product Overview The R1000 Series includes a variety of products that can be tailored to a wide array of new and retrofit installations. Four models comprise the R1000 family; see Table 1. 1993 Johnson ontrols, Inc. ``````````4P```` Part No. 24-7672-6, Rev. ode No. LIT-125580
The R1000 Series is compatible with a wide variety of low voltage controllers and features components that are easily removed and replaced. The R1000-1 and -20 come with one R1000-10 terminal board, which easily snaps out when needed. See Table 3 for competitive wiring cross references. In addition, the DPDT relay unplugs for easy replacement and features a dust cover, which minimizes particulate contamination of the contacts. Table 1: The R1000 Series Part Number Description Power Available Enclosure R1000-1 One R1000-10 board in a standard enclosure R1000-10 terminal board for R-1000-1 and -20; includes one DPDT relay, load resistor, and transformer R1000-20 One R1000-10 board supplied in an enclosure, with the capability of adding two more R1000-10s R1000-40 3-relay version of the R1000-1, with a single transformer in an enclosure D imensions 24 VA, 5 VA Standard size (5 1/4 in. H x 4 1/4 in. W x 2 15/16 in. D) (132 mm x 118 mm x mm 74) 24 VA, 5 VA Not included 24 VA, 5 VA (on each R1000-10 installed) Oversized (5 1/4 in. H x 12 1/2 in. W x 2 15/16 in. D) (132 mm x 318 mm x 74 mm) 24 VA, 15 VA Oversized (5 1/4 in. H x 12 1/2 in. W x 2 15/16 in. D) (132 mm x 318 mm x 74 mm) 4-1/4 118 12-1/2 318 5-1/4 132 5-1/4 132 2-15/16 74 2-15/16 74 Figure 2: The R1000-1 (Left) and the R1000-20 and R1000-40 (Right) Dimensions (in./mm) 2 R s and ontactors R1000 Series s
Application Information ombinations of R1000 products allow for a wide variety of applications; see Figures 3 to 7 for sample configurations. The DPDT relays allow for either normally open or normally closed operation. Note: The R1000 is shipped with a jumper between terminals and 3. In some applications this jumper must be removed, and/or an additional jumper between terminals and must be added. (The, jumper does not come factory installed.) See Figures 3 to 7 for proper jumper positions. Note:! AUTION: If relay contacts 3, 4NO, and 4N need to be isolated from and, then the jumper between and 3 must be removed. Damage to equipment could result if the jumper is not removed when necessary. The R1000 s resistor draws 0.2 amps in all applications. The resistor is used as a load for thermostats with anticipators. (The thermostat would be wired to terminals and.) Hot om Line Voltage ontroller or Thermostat 3 4NO 4N Resistor 5 om 6NO 6N NO To Load ircuit om Hot 3 4NO 4N 120 VA Power to Heating irculator Resistor 5 6NO 6N Storage Tank Aquastat fig3&4 To Storage Tank irculator ircuit Note: The jumper between and 3 is not necessary for this application. Install a jumper between terminals and as shown. Figure 3: Typical Application of the R1000 with Line Voltage ontrolling Action Notes: Install a jumper between and 3 to switch 120 VA. In this application, hot water takes preference over heating. Whenever there is a hot water demand, the heating circulators are automatically turned off. Figure 4: Typical Application of the R1000 with a Hot Water Storage Heater R s and ontactors R1000 Series s 3
N o te: In stall a ju m p er between and 3. 24 VA Low Voltage Electromechanical Thermostat Note: Remove the jumper between and 3. 24 VA Three Wire ontrol om 120 V Hot irculator 3 4N O 4N Resistor 5 6N O 6N Burner ontrol om 120 VA Hot Load Input Load Output 3 4NO 4N Resistor 5 6NO 6N fig5& 6 Note: Power is provided to the control via the and terminals. Figure 5: Typical Application of the R1000 with a Gas or Oil Burner ontrol Figure 6: Typical Application of the R1000 when Used with a Three Wire ontrol Low Voltage Thermostat N o. 1 Low Voltage Thermostat N o. 2 Low Voltage Thermostat N o. 3 T T T T R G ZONE 1 ZONE 2 ZONE 3 Multi 120 VA OM OM irculator No. 1 irculator No. 2 irculator No. 3 Figure 7: Typical Application of the R1000-40 ontrolling Three Zones 4 R s and ontactors R1000 Series s
M ounting W iring! AUTION: Read the entire installation sheet before beginning installation. Failure to follow instructions could cause personal injury or property damage. Installation Instructions 1. Gather supplies needed: drill drill bit No. 19 (3.30 mm) two No. 10-32, (M4, 0.1850 mm) screws if installing the R1000-1; three screws if installing the R1000-20 or 40 flat-blade screwdriver pliers for knockouts 2. Remove the two cover screws with a flat-blade screwdriver. Pull the R1000 s cover off. 3. Snap out the R1000 circuit board, if necessary. 4. Drill two holes using the mounting holes in the back of the enclosure as a template. 5. Secure the R1000 to the wall using screws and a flat-blade screwdriver. (Replace the circuit board if it was snapped out in Step 3.) 6. Wire the unit as detailed in the Wiring section. 7. Remove the appropriate knockouts with pliers. 8. Replace the cover and the cover screws.! WARNING: Disconnect the power supply before wiring connections are made to prevent electrical shock or possible damage to the equipment. Low voltage wiring connections are made to the screw terminals using 16-24 AWG wire (18 AWG recommended). For high-voltage wiring, follow the local and applicable National Electric odes. Terminal Designations for the R1000-1, -10, and -20 are detailed in Table 2. With the R1000-40, only one common terminal is necessary for the and pair inputs (if used). The rest of the R1000-40 s terminals correlate with the designations specified in Table 2. Note: All wiring must be in accordance with the National Electric ode as well as local regulations. If the job requires the retrofit of a R1000-1 with either a Honeywell or a White-Rodgers relay, see Table 3 for terminal designations that correspond with the R1000.! AUTION: If relay contacts 3, 4NO, and 4N need to be isolated from and, then the jumper between and 3 must be removed. Damage to equipment could result if the jumper is not removed when necessary. R s and ontactors R1000 Series s 5
! AUTION: Make all wiring connections and check the connections before applying power to the system. Short-circuited or misconnected wires will permanently damage the unit. Table 2: R1000 Terminal Designations Terminal Name Description 120 VA ommon (Neutral) Input 120 VA Power (Hot) Input 3 ommon of ontacts 4NO and 4N 4NO Normally Open Output of 3 4N Normally losed Output of 3 5 ommon of ontacts 6NO and 6N 6NO Normally Open Output of 5 6N Normally losed Output of 5 24 VA Output Low Voltage Input Low Voltage ommon (for and ) Table 3: ompetitive Wiring ross Reference hart (R1000-1) Product Number Terminal Numbers Replacing Honeywell s with the R1000-1 R1000-1 3 4NO 4N 5 6NO 6N G\T RA89A 1 2 3 4 T T R845A 1 2 3 4 5 6 T T R482 1 2 5 3 4 8 6 7 RA19 1 2 3 4 T T R182 1 2 5 3 4 8 6 7 W B X Replacing White-Rodgers s with the R1000-1 809A-189 1 2 3 4 T T 829A-845 1 2 3 4 5 6 T T None of the competitive models listed in Table 3 have anticipators. In this application, a jumper between the and terminals of the R1000-1 must be added. 6 R s and ontactors R1000 Series s
Ordering Information The R1000 is not field repairable. To order R1000 units or parts, contact the nearest Johnson ontrols branch office or wholesale distributor, and specify the product code number(s) using Table 4. Table 4: Ordering Information Product ode Number Description R1000-1 One R1000-10 board in a standard enclosure R1000-10 terminal board for R1000-1, R1000-20 R1000-20 One R1000-10 board in an oversized enclosure, with the space to add two more R1000-10s R1000-40 Three relay version of the R1000-1 in an oversized enclosure, includes a single transformer A100-4 Plug-in replacement relay for any of the above R s and ontactors R1000 Series s 7
Specifications Product Power Requirements Output Thermostat Heat Anticipator urrent Draw ontact Ratings Wiring Knockouts UL Listing Ambient Operating onditions Ambient Storage onditions R1000-1, -10, -20, -40 s 120 VA @ 50/60 Hz R1000-1, -10, -20: 5 VA @ 24 VA (for Each R1000-10 Used) R1000-40: 15 VA @ 24 VA 0.2 Amps DPDT ontacts 24 to 120 VA; 1/4 hp at 120 VA; 7.2 Full Load Amps; 43.2 Locked Rotor Amps; 10.0 Resistive Amps Accommodates 1/2 in. onduit Fitting -R1000-1: 3 Knockouts on Top of Enclosure, 3 on Bottom -R1000-20, -40: 6 Knockouts on Top of Enclosure, 7 on Bottom (R1000-1 Only) UL 873 Temperature Indicating and Regulating Equipment 32-122 F (0-50 ); 10-90% RH, 86 F (30 ) Maximum Dew Point -40-176 F (-40-80 ); 10-90% RH, 86 F (30 ) Maximum Dew Point Dimensions (H x W x D) R1000-1: (5 1/4 in. H x 4 1/4 in. W x 2 15/16 in. D) (133 mm H x 108 mm W x 74 mm D) R1000-20 and -40: (5 1/4 in. H x 12 1/2 in. W x 2 15/16 in. D) (133 mm H x 318 mm W x 74 mm D) Shipping Weight R1000-1: 1 lb, 13 oz (0.816 kg) R1000-10: 12 oz (0.340 kg) R1000-20: 3 lb, 6 oz (1.531 kg) R1000-40: 4 lb, 5 oz (1.956 kg) The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these specifications, consult the local Johnson ontrols office. Johnson ontrols, Inc. shall not be liable for damages resulting from misapplication or misuse of its products ontrols Group FAN 125 507 E. Michigan Street Master atalog P.O. Box 423 Issue Date 0493 Milwaukee, WI 53201 Printed in U.S.A. 8 R s and ontactors R1000 Series s