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Transcription:

advanced FLOW engineering Instruction Manual P/N: 77-52002 Make: Dodge/RAM Model: 2500/3500 Year: 2007.5-2016 Engine: L6-6.7L (td) Cummins Transmission: 68RFE

Please read the entire instruction manual before proceeding. Ensure all components listed are present. If you are missing any of the components, call customer support at 951-493-7100. Ensure you have all necessary tools before proceeding. Do not attempt to work on your vehicle when the engine is hot. Disconnect the negative battery terminal before proceeding. Retain factory parts for future use. Label Qty. Description Part Number A 1 Module 77-52002 B 2 Velcro (2" inches) 05-01244 C 6 Cable Ties 05-60167 Note: Legal in California for use on race vehicles only. The use of this device on vehicles used on public streets or highways is strictly prohibited in California and others states that have adopted California emission regulations. Page 2

A C B Page 3 afepower.com

REMOVAL 2 1 Figure A Refer to Figure A for Step 1. Step 1: Locate the MAP 1 and Transmission Line Pressure Sensor 2. The MAP sensor is located on the intake manifold. The Line Pressure Sensor is located at the rear of the transmission on the passenger side. Page 4

REMOVAL Figure B Refer to Figure B for Steps 2-3. Step 2: Locate and disconnect the MAP sensor. Step 3: Locate the MAP sensor jumper harness on the afe module. This is harness with the blue rectangular connector. Plug the male connector of the module to the stock map sensor, then the female connector of the module to the male connector of the engine harness. If you are also installing an afe Scorcher HD module, the ShiftLogic module male connector should be plugged into the MAP sensor. The ShiftLogic female connector should be plugged into the Scorcher HD male connector, and the Scorcher HD female connector should be connected to the stock harness male connector. NOTE: Make sure connector is fully engaged. Usually, connectors make a snapping sound when fully engaged. Page 5

INSTALL Figure C Refer to Figures C for Steps 4-5. Step 4: Disconnect the Transmission Line Pressure sensor. Step 5: Locate the Transmission Line Pressure sensor jumper harness on the afe module. This is the harness with the square black connector. Plug the male connector of the module to the stock Line Pressure sensor, then the female connector of the module to the male connector of the transmission harness. Page 6

INSTALL Figure D Refer to Figure D for Step 6. Step 6: Mount the module in a safe location, such as the fuse box, using the supplied Velcro strip. Then, secure the wires and module away from any extreme heat and moving parts, with the provided ties. Make sure all connections are secured and fully engaged. Page 7 afepower.com

INSTALL Figure E Refer to Figure E for Step 7. Step 7: The LED represents which setting the module is in. No Light: OFF Yellow: Stage 1 Red: Stage 2 Thank you for choosing afe POWER! Page 8

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Intercooler w/ Tubes Front Differential Cover Oil Filter Air Intake System P/N: 46-20032 ( 07.5-09) 46-20132-B ( 13-17) 46-20082 ( 10-11) P/N: 46-70042-WL (w/ Oil) 46-70042 (Blk) 46-70040 (RAW) P/N: 44-LF002 P/N: 50-72005 (P10R) 13-17 50-72004 (P10R) 10-12 50-72003 (P10R) 07.5-09 Transmission Pan 5" Race Exhaust System Intake Manifold 4" Turbo-Back Exhaust P/N: 46-70062 (Black) 07.5-12 46-70060 (RAW) 07.5-12 P/N: 49-02030NM ( 07.5-12) 49-02047NM-1 ( 13-17) P/N: 46-10073-1 P/N: 49-42009-1 ( 07.5-12) 49-42054-B ( 13-17) Intercooler Tubes OER Air Filter DFS780 Fuel Pump Fuel Filter P/N: 46-20034-B ( 07.5-09) P/N: 30-10102 (P5R) P/N: 42-12032 ( 05-10) P/N: 44-FF012 ( 07.5-09) 46-20084-B ( 10-12) 31-10102 (PDS) 42-12034 ( 11-12) 44-FF016 ( 10-17) 46-20134-B ( 13-17) 73-10102 (PG7) 42-12035 ( 13-17) To purchase any of the items above, view airflow charts, dyno graphs, photos, and video please go to afepower.com. Page 10

Warranty General Terms: afe warrants their products to be free from manufacturer s defects due to workmanship and material. This warranty applies only to the original purchaser of the product and is non-transferrable. Proof of purchase of the afe product is required for all warranty claims. Warranty is valid provided afe instructions for installation and/or cleaning were properly followed. Proper maintenance with regular inspections of product is required to insure warranty coverage. Damage due to improper installation, abuse, unauthorized repair or alteration is not warranted. Incidental or consequential damages or cost, including installation and removal of part, incurred due to failure of afe product is not covered under this warranty. All warranty is limited to the repair and/or replacement of the afe part. To request Return Goods Authorization ( RGA ), email RGA@afepower.com or call (951)493-7100. Upon receipt of the RGA, you must return the product to the address provided in the RGA, freight prepaid and accompanied with a dated proof of purchase and the RGA. Upon receipt of the defective product and upon verification of proof of purchase, afe will either repair or replace the defective product within a reasonable time, not to exceed thirty days. Product Category P/N Prefix Warranty duration Direct OE Replacement Filters 10, 11, 30, 31, 71, 73 Life of the vehicle Racing Filters 18 1 year Universal 21, 24, 72,TF 2 years Air Intake Systems 50, 51, 54, 55, 75,TR.TA,TL 2 years Exhaust Systems 49 2 years Intercoolers & Intercooler Tubes 46-2 2 years Intake Manifolds 46-1 2 years Differential Cover 46-7 Life of the vehicle Exhaust Manifolds 46 2 years Throttle Body Spacers 46-3 2 years Fluid Filters 44 90 days Pre-Filters 28 2 years Heavy Duty OE Replacement 70 2 years PowerSports OE Replacement 81, 87 2 years PowerSports Intake Systems 85 2 years Tuners 77 Contact afe No other warranty expressed or implied applies nor is any person or advanced FLOW engineering authorized to assume any other warranty. Some States do not allow the exclusion or limitation of incidental or consequential damages or do not allow limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from State to State. Page 11 afepower.com

advanced FLOW engineering, inc. 252 Granite Street Corona, CA 92879 TEL: 951.493.7100 E-Mail:Tech@aFepower.com P/N: 06-80938