PARTS MANUAL PN 0 and MICROFICHE PN 0/0 SPORTSMAN MV Model #A0MHAP E 00 Polaris Sales Inc.
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A A -ARM MOUNTING... AIR BOX... TABLE OF CONTENTS Parts Manual C B B BRAKE LINES, FRONT... B BRAKE, FRONT... B BUMPER MOUNTING... A- C CAB, FRONT... A CAB, REAR... A- CALIPER, REAR... B CARBURETOR... D- CLUTCH COVER... C CONTROLS... B CONTROLS - THROTTLE ASM./CABLE. B COOLING SYSTEM... B- CRANKCASE... D CRANKSHAFT... D CYLINDER... D-0 CYLINDER HEAD... D-0 D DECALS... DIPSTICK, OIL... DRIVE CLUTCH... DRIVE SHAFT, FRONT... DRIVE SHAFT, REAR... DRIVEN CLUTCH... A0 E C B B C0 E ELECTRICAL... C ENGINE MOUNTING... B- EXHAUST... D EXHAUST SYSTEM... A F FOOT PEDAL... FUEL TANK... FUEL TANK, RESERVE... B0 A A G GEAR SELECTOR... C GEARCASE... D- G GEARCASE MOUNTING, REAR... GEARCASE, REAR... D D H HANDLEBAR... C- HEADLIGHT POD... C- HOUSING, FRONT... D INTAKE I... M MAGNETO... MASTER CYLINDER, REAR... OIL PUMP O... P PISTON... PROP SHAFT, FRONT... PROP SHAFT, REAR... D E B0 E D B C R RACK MOUNTING, FRONT... A- RACK MOUNTING, REAR... A RECOIL... E ROLLBARS... A S SEAT... A- STARTING MOTOR... E STEERING POST... C STRUT MOUNTING... C STRUT, FRONT... C SUSPENSION, REAR... C- T TOOL KIT... TRANSMISSION MOUNTING... W WATER PUMP... WHEEL, FRONT... WHEEL, REAR... WINCH ASM.... The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly. E D E C D A
CAB, REAR and SEAT 0 0 0 E 00 Polaris Sales Inc. A
CAB, REAR and SEAT Rivet - Cab, Rear, LH Decal, Filter Cleaning 0 Screw 0 Retainer, Seat Latch Washer Nut, Nylok - Cab, Rear, RH 00 Decal, Hitch 0 0-00 0-00 Footwell, Black, LH Footwell, Black, RH 0 Screw Nut, Nylok 0 Foil, Rear Cab, Front, Top 0 Foil, Rear, Cab, Front, Bottom 0 Foil, Rear Cab 0-0 Frame, Main, Black Nut, Nylok, Flange Screw -0 Brace, Support, Frame, Front, Black, LH 0 0 Rivet 0 Bracket, Lever Retainer 00 Spring, Latch -00-00 Asm.,Seat,Black Covering, Seat, Black 00 Latch, Seat Grommet, Rubber Mount 0/0 A
CAB, FRONT E 00 Polaris Sales Inc. 0 0 - Cover, Front, Olive Green 0- Cab, Front, Olive Green 00 Nut, Speed Screw - 00- Panel, Side, LH, Olive Green Panel, Side, RH, Olive Green Foil, RH 0 Washer 0 Screw -00 0-00 Mudflap, Front, LH Mudflap, Front, RH 0 Nut, Nylok Washer 00 Clip, Snap In Screw 00 Guard, Splash, RH 0 Nut, Nylok Guard, Splash, LH/Pump Mount Screw Rivet 0 Screw 0 000 Cover, Trim, Front Screw 0/0 A
RACK MOUNTING, REAR E 00 Polaris Sales Inc. Nut, Nylok Screw 00- Guard, Brush, Rear 0 Washer, Flat Screw 0-0 Mount, Platform, Rear 0 Pad, Shaft, Rear 0- Platform, Rear - Bracket, Support, Corner 0/0 A
RACK MOUNTING, FRONT and BUMPER MOUNTING E 00 Polaris Sales Inc. 0 0 0 A
RACK MOUNTING, FRONT and BUMPER MOUNTING 0 Pad, Shaft, Rear 0- Platform, Front Screw 0 Washer, Flat - Bracket, Support, Corner Screw 0-0 00-0 Support, Brush Guard, Front, LH Support, Brush Guard, Front, RH Nut, Nylok Screw 0 0-0 0-0 Support, Rack, Front, LH Support, Rack, Front, RH 0 Screw Screw 0-0 Mount, Brush Guard, Front Screw 0- Plate, Vent Mount, RH 0- Brushguard, Front 0 Grommet 00 Pin, Seat Latch 0 0 Asm., Headlight Mount, Side, LH (Incl. ) Asm., Headlight Mount, Side, RH (Incl. ) 0 000- Hinge, Instrument Panel Rivet - Plate, Vent Door - Plate, Vent, Mount, LH 0 Nut, Nylok, Flange 0 Screw Bumper, Extruded, Short 0/0 A
ROLLBARS E 00 Polaris Sales Inc. Screw 0-0- Tube, Rear, Outside, LH Tube, Rear, Outside, RH 0-0- Footwell, Plate, LH Footwell, Plate, RH - - 0-0- Plate, Footwell, Outside, LH Plate, Footwell, Outside, RH Tube, Front, Outside, LH Tube, Front, Outside, RH 0/0 A
DECALS E 00 Polaris Sales Inc. 0 0 Decal, Reflector, Red Decal, Warning Front and Rear Rack Decal, Age Warning, 00 00 Decal, SPORTSMAN MV, LH Decal, SPORTSMAN MV, RH 00 Decal, Warning, AWD Switch, White 0 Logo, Polaris Star 0 Decal, Reflector, Amber Decal, Side Panel, Reserve, LH 0 Decal, Foot Brake 0 Decal, Warning, Override, AWD 0 Decal, Warning, General, CPSC Decal, Discretional Warning Decal, Passenger Warning 0 Decal, Tire Pressure/Load Decal, Rear Cab, AWD, LH Decal, Rear Cab, AWD, RH 0/0 A0
WINCH ASM. E 00 Polaris Sales Inc. 0 0 0 Asm., Winch Switch Switch, Winch 0 Bolt Plate, Switch Mount 00 Spacer, Master Cylinder Clamp Cable Nut Roller, Fairlead, Warn Winch Screw 0 Asm., Hook, Warn Winch 0 0 Harness, Multimount, Blue/Yellow 0 Cable,, Power, Red 0 Cable,, Ground, Black 0 Contactor, Solenoid Bolt 0/0 A
E 00 Polaris Sales Inc. FUEL TANK 0 0 Screw Nut, Fuel Valve 0 Washer, Flat 0000 Clamp, Hose Bracket, Fuel Cover Mount, LH 00 AR Line, Fuel Bracket, Fuel Cover Mount, RH 00 Cable Tie Seal, Foam 00- Sheath, Reflective Sleeve Foam 0 Screw 00 T-Fitting 0 Sender, Fuel 000-00 AR Line, Fuel 0 Gasket 00 Valve, Check 0 Fitting, Fuel 0 Vent, Tank Screw 0 Cap, Gas Tank 00 Foil Gasket 00 Asm., Fuel Tank w/sender 0 Valve, /Way (Incl.,,,,) Knob, Fuel Valve 00 Foil 0 Screw A 0/0
FUEL TANK, RESERVE E 00 Polaris Sales Inc. 0 Kit, Fuel Gauge, SP Gasket 0 Vent, Tank 00-00 Line, Oil 0 Screw 0 Asm., Reserve Fuel Tank (Incl.,,,) Nut 00 Pad 0 Fitting, Fuel, Single Outlet 0 0000 Clamp, Hose, Red 00- Conduit 00-0 AR Hose, Fuel Screw 0 Screw Foil, Gas Tank, Reserve 0 Foil, Gas Tank, Reserve 0/0 A
EXHAUST SYSTEM E 00 Polaris Sales Inc. 0 0 Nut, Nylok Washer 00 Bushing 0 Washer, Rubber Bushing Bracket, Silencer, Frame 0 Dampener, Vibration Bolt -0 Silencer, Exhaust, Black 0 0 Washer, Clean Out Bolt 00 Seal, Exhaust Socket 00 Spring -0 Pipe, Exhaust, Black A 0 Shield, Heat, Exhaust Washer Screw 0 00 Mount, Torque Stop (If built before /0/0) Mount, Torque Stop (If built after /0/0) 0 Nut, Hex 0 0 Nutsert 0 Spring Screw 0-0 Manifold, Black Gasket 0 Shield, Heat, Exhaust /0
COOLING SYSTEM E 00 Polaris Sales Inc. 0 0 0 B
COOLING SYSTEM Bolt U-Clip 0000 Clamp, Hose 000 Line 0 Asm., Fan 0 Screw w/washer 00 Clamp Filler, Neck 0 Screw 0 00 Cap, Pressure 0 Clamp, Hose Guard, Hose, Inch Hose, Engine, Upper 00 Clamp 0 Cap, Overflow 0 Gasket Plug, Cap Tank, Surge 00 Fitting, 0 Degree 0 000- Line, Fuel 000 Clamp, Hose Bracket, Radiator Mount, Upper Hose, Filler Neck Guard, Hose,. Inch Hose, Lower Radiator Asm., Grommet and Insert Screw 00 Radiator -0 Bracket, Radiator, Lower, Black 0 Screw 0 Bushing, Mount, Lower Radiator 0 Valve, Drain 00 Cable Tie 00 Cable Tie Hose, Engine, Lower 0 T-Connector 00 Retainer, Hose Shroud, Fan 0/0 B
ENGINE MOUNTING E 00 Polaris Sales Inc. 0 0 0 0 B
ENGINE MOUNTING 0000 Clamp, Hose 00 AR Line, Fuel 000 Filter 00- Sheath, Reflective Sleeve 000-00 AR Line, Fuel 0 Kit, Short Block, 00 ATV NOTE: The Short Block assembly contains a crankcase assembly, cylinder & cylinder head assembly and a piston & crankshaft assembly. Prior authorization is required for warranty consideration. Screw 000-00 AR Line, Fuel Hose, Formed, Vent 0 Screw Bracket, Carburetor Mount 0 Nut, Hex 0 Washer 000 Mount, Carburetor Insert 00 Valve, Check Screw Nut, Nylok Bracket, Engine Mount, Top 0 Washer, Flat Bolt 0 Cable, Black Boot, Intake (If built before //0) Boot, Intake (If built after //0) 00 Clamp, Hose 0 Mount, Rubber Bolt 0 Washer, Lock 0 Washer 0 Bushing 0 Bolt 00 Mount, Rubber, Top -0 Mount, Engine, Lower, Front, Black AR Washer 0 Bracket, Torque Stop 0 Nut /0 B
AIR BOX E 00 Polaris Sales Inc. 0 0 0 Filter, Precleaner Sleeve 00 Filter, Air 00 Clamp, Narrow Band Sleeve, Carburetor, Inner Cover, Air Box Screw Seal, Foam 0 Duct, Air Inlet Gasket, Intake 0 Seal, Cover 0 Duct, Clutch Air Inlet 00 Clip 00 Clamp, Hose - - - - - - - Boot, Intake (See Engine Mounting Pg. B, Ref. ) 00 Clamp, Hose, Spring B Hose, Breather 00- AR Sheath, Reflective Sleeve 00 Clamp, Narrow Band 00 Clamp, Hose 0 Box, Air 00 Clamp, Hose Cap, End 0 Clip Plug, Trap 00-0 AR Line, Fuel 000 Clamp, Hose 0 Foil 0 Washer, Flat Screw 0 0 Boot, Carburetor /0
CONTROLS E 00 Polaris Sales Inc. 0 Asm., Master Cylinder Screw, Torx 0 Kit, Master Cylinder Cap (Incl. Cap, Screws, Sight, Gasket) 0 Kit, Master Cylinder Park Brake Lever (Incl. Lever, Spring) B 0 Kit, Master Cylinder Clamp (Incl. Clamp, Screws) 00 Kit, Piston (Incl. Piston, Seals, Boot, Spring) 0 Kit, Master Cylinder Lever (Incl. Pin, Lever, Clip) 0/0
BRAKE LINES, FRONT E 00 Polaris Sales Inc. 0 0 Line, Brake 0 Seal 0 Bolt, Banjo 0 Fitting, Cross 0 Line, Brake, Right Front 00- Conduit 00 Cable Tie 0 Line, Brake, Left Front 0 Screw 0 0 Switch, Stoplight /0 B
CALIPER, REAR E 00 Polaris Sales Inc.,,,,, 00 Asm., Caliper 0 Kit, Anvil Body 0 Fitting, Bleed, Compact 00 Kit, Slide Bolt 0 Kit, Seal 0 Kit, Piston and Seal 0 Bracket, Caliper 0 Kit, Asm., Brake Pad /0 B
BRAKE, FRONT E 00 Polaris Sales Inc. 0 Asm., Brake Caliper, LH (Incl. All) 00 Kit, Slider Bolt (Incl. Slide Bolts, Sleeves, O-Rings, Bushings, Clip) 00 Kit, Piston and Seals (Incl. Piston, Seals, Dust Boot) 0 Kit, Brake Pad Assembly Front ( Sets) 00 Kit, Anvil (Incl. Anvil, Bushing, Hardware) 0/0 B
MASTER CYLINDER, REAR and FOOT PEDAL 0 E 00 Polaris Sales Inc. 0 0 00 Kit, Brake Line, Rear (Incl. ) TBA Kit, Brake Line, Rear (Incl. -) - - - - - - - Asm., Caliper (See Caliper, Rear Pg. B for Details) 0 Seal 0 Line, Brake, Hand, Rear 0 Bolt, Banjo 0 Washer, Flat 0 Washer, Spring Lock Screw, Cap 0 Clip, Retaining Screw 0 00 Cable Tie Rivet 000 Clamp, Cable B0 0000 Clamp, Hose Screw 0 Asm., Reservoir, Brake, Rear 0 Hose, Reservoir 0-0 Mount, Brake, Black 00 Spring, Torsion Washer 0 Bushing, Pivot, Pedal 0-0 Rod, Brake, Black 0 Pin, Cotter 00 Spring Screw 00 Master Cylinder, Brake, Rear 0 Line, Rear Brake, Foot 0/0
CONTROLS - THROTTLE ASM./CABLE E 00 Polaris Sales Inc. 0 O-Ring 000 Cover, Throttle Control 000 O-Ring 0 00 Cable, Throttle (If built before 0/0/0) Cable, Throttle (If built after 0/0/0) Asm., Throttle Control (Incl. )(If built before 0/0/0) Asm., Throttle Control (Incl. )(If built after 0/0/0) 00 Asm., Throttle Clamp 0/0 B
DRIVE SHAFT, FRONT E 00 Polaris Sales Inc. 0 Asm., Drive Shaft, Front 00 Circlip 0 Joint (CV, Inner) 0 Kit, Circlip 0 Kit, Boot (Inner)(Incl. Clamps and Grease) 00 Kit, Boot (Outer)(Incl. Clamps and Grease) 0 Joint, CV (Outer) /0 B
DRIVE SHAFT, REAR E 00 Polaris Sales Inc. 0 00 Asm., Drive Shaft, Rear (Incl. -) 0 CV Joint 00 Clamp, Large 00 Grease, 0g 00 Boot 00 Clamp, Small 00 Grease, 0g 0 Joint, Plunging (incl. ) 00 Ring, Spring 0 Kit, Boot, Gear Side 0 0 Kit, Boot, Wheel Side /0 B
PROP SHAFT, FRONT E 00 Polaris Sales Inc. 0 Asm., Front Prop Shaft Pin, Spring 0 Yoke 00 Kit, Cross and Bearing 00 Asm., Shaft, Bar 0 Yoke 00 Fitting, Lubrication 0 O-Ring /0 B
PROP SHAFT, REAR E 00 Polaris Sales Inc. 00 Asm, Prop Shaft, Rear 00 Yoke, Prop Shaft, Rear 0 Shaft, Rear 00 Kit, Cross and Bearing Pin, Spring /0 C
STRUT, FRONT E 00 Polaris Sales Inc. 0 0 0 Nut, Nylok Washer 0 Spacer, Rubber Ball, Pivot, Top 0 Spacer Ball, Pivot, Bottom Retainer, Spring 00-0 Spring, Compression, Black Bumper 0 Bolt 0 0 Washer, Flat Hubstrut, LH Hubstrut, RH 00 Ring, Retaining Bearing, Hubstrut 000 Fitting, Lubrication Nut, Nylok - - - - - - - Asm., Front Brake Caliper, LH (See Brake, Front Pg. B for Details) 0 Washer, Spring Lock Screw 0 00 Clamp, Rubber Coated Washer 0 Strut, Front 0/0 C
HANDLEBAR and HEADLIGHT POD E 00 Polaris Sales Inc. 0 0 0 C
HANDLEBAR and HEADLIGHT POD 0 Switch, Winch, Front/Rear - Pod, Headlight, Upper, Olive Green 0 Bezel 0 Asm., Cluster Mount, Rubber Screw - - - - - - - Asm., Throttle Control (See Controls - Throttle Asm./Cable Pg. B, Ref. ) 0 Knob, Adjusting 0 Rod, Adjusting 0 00 Cable Tie 0 Clip, Screw 0 O-Ring 00 Nut, Choke Cover, Key 000 00 00 Switch, Key, Position (Incl. Key) Blank, Key, Series 000, 00, 00, 00 Blank, Key, Series 00, 00, 00, 00 NOTE: Your key can be duplicated only by obtaining a key blank from Polaris and having it cut by mating it with your existing key. -00 Pod, Headlight, Lower, Black Screw Cap, Hall Sensor 00 Sensor, Hall Effect 0 Nut, Nylok 0 Cable, Choke 00 Receptacle, Pod Mount, V Screw -0 Bracket, Pod Mounting, Black Block, Handlebar Block, Handlebar, Pegged - - - - - - - Asm., Master Cylinder (See Controls Pg. B for Details) Plug, Hole Screw, Set 0-00 Grip, Handlebar, Black 00 Switch, Handlebar, Hi/Lo/Off 0 Spacer, Switch, LH -0 Tube, Handlebar, Black Screw 0 00 Asm., Headlamp Bulb, Headlight 0/0 C
WHEEL, FRONT E 00 Polaris Sales Inc. 0 Tire, Front, x- 0- Rim, Front, Flat Black Cover, Dust, Hub 0 Pin, Cotter 00 Washer 0 Hub, Wheel Stud Disc, Brake, Front Bolt 0 0 Nut, Slotted 0 Valve, Rim Nut, Flange 0/0 C
A-ARM MOUNTING and STRUT MOUNTING E 00 Polaris Sales Inc. 0 0 - - - - - - - Support Hubstrut (See Strut, Front Pg. C, Ref. ) 00 Joint, Ball Bracket, Ball Joint 0 Boot, Rubber Bolt, Socket 0 0 Kit, A-Frame, LH (Incl.,,,,) Kit, A-Frame, RH (Incl.,,,,) Nut, Castle 0 Pin, Cotter 0-00 0-00 Shield, CV Joint, Black, LH Shield, CV Joint, Black, RH 0 0 Screw 0 Bolt 0 Washer Nut C 0 Boot, Seal, Rod End 00 Rod End, LH 0 Nut, Jam, LH Tie Rod Nut, Jam 00 Rod End, RH 0 Boot, Seal, Rod End Asm., Tie Rod (Incl. -0) Screw Nut, Nylok Screw 0 Washer, Spring Lock Washer 0 Shaft, A-Arm Bushing, A-Arm, Long /0
STEERING POST E 00 Polaris Sales Inc. 0 0 Bolt Bracket, Upper Bushing, Upper 0-0 Post, Steering, Black Bushing Flangette Bearing Nut, Slotted, Hex Pin, Cotter 0 Nut, Flange /0 C
GEAR SELECTOR E 00 Polaris Sales Inc. 0 0 00 Cover, Shift Knob 0 Screw 00 Knob, Gear Selector Bolt, Flange 0 Mount, Gear Selector 00-0 Trim, Edge Nut, Nylok Nut, Nylok 0-0 Selector, Gear, Black 0 Bolt 0 Asm., Linkage Rod /0 C
DRIVE CLUTCH E 00 Polaris Sales Inc. 0 Asm., Drive Clutch (Incl. All Less,) 0 Asm., Clutch, Drive 0 Washer Spacer 0 Nut, FLEXLOC Button, Clutch 00 Pin, Roller Bearing 0 Nut, Jam 0 Cover, Bearing 0 0 Screw 0 Spring, Clutch Asm., Roller and Bushing 0 Washer Bolt, Shoulder Weight, Shift, 0-0 Washer /0 C
DRIVEN CLUTCH 0 E 00 Polaris Sales Inc. 0 0 AR Bushing Asm., Driven Clutch (Incl. -,,) Washer, Domed 0 Washer, Spring Lock Bolt 00 Washer, Thrust 0 Belt, Drive 0 Dampener, Spider Washer, Thrust 0 0 Asm., Cam Screw, Cap Ring, Retaining 0 Roller, Clutch Ring, Retaining Spring, Compression 0 Pin, Roller Roller, Clutch 0 Pin, Spring Slotted 0 Bearing, Ball 0 0 Ring, Retaining 0 Ring, Retaining /0 C0
CLUTCH COVER E 00 Polaris Sales Inc. 0 0 Kit, Inner Clutch Cover (Incl. ) Asm., Bolt/Washer Seal, Cover, Clutch, Outer -00 Cover, Clutch, Outer, Black 0 O-Ring Plug, Drain Boot, Duct 000 Clamp, Narrow Band 0 Duct, Clutch Outlet (If built before //0) Duct, Clutch Outlet (If built after //0) 0 Decal, Automatic Transmission, EBS Decal, Warning, Clutch Cover 0 Screw Screw -0 Bracket, Retainer, Seal, Black Seal, Cover, Clutch, Inner Stopper, Inner Clutch Cover /0 C
ELECTRICAL E 00 Polaris Sales Inc. 0 0 0 00 Asm., Taillight, V (Incl. -) Box, Battery Washer, Flat Bolt 000 Battery Strap, Battery Holddown 00 Kit, Battery Bolt 0 Cable, Battery/Frame Nut, Hex, Jam 0 Washer, Spring Lock 0 00 Switch, Magnetic 0 AR Tube, Vent 00 Cable, Battery/Solenoid 0 Screw 00 Cable, Solenoid/Starter 00 Mount, Cable Tie 00 Clip, Rosebud 00 Gasket, Taillight 000 Bulb, Taillight 00 Screw, Taillight 0 00 Lens, Taillight 00 Backing, Taillight/Brake Light 00 Nut, Speed 00 Cable Tie 00 Cable Tie 00 Bolt Nut, Nylok 00 Coil, Ignition 00 Controller, Ignition 0 Screw 0 00 Module, Controller 00 Module, Resistor 0 Harness, Main 0 Harness, Winch 0/0 C
SUSPENSION, REAR 0 0 0 0 E 00 Polaris Sales Inc. C
SUSPENSION, REAR Bolt, Flange Nut, Flange Washer Bushing, Stabilizer Tube -0 Bar, Stabilizer Tube, Black 00-0 Arm, Stabilizer Bar, Black Screw Washer Bushing, Stabilizer, Link (If built before /0/0) Bushing, Stabilizer, Link (If built after /0/0) 0 00 Rod, Linkage, Stabilizer 0 Carrier, Wheel Bearing Bushing, Bearing Carrier 0 Bushing, Control, Lower Washer, Lock 0 Washer Bolt Screw 0 Nut, Nylok 00 Shock, Rear 0 0 Cam, Adjusting, Spring 00-0 Spring, Compression, Black 0 Retainer, Spring Screw 00 Shaft, A-Arm, Short 00-0 Arm, Control, Upper, Black, LH (If built before /0/0) 0-0 Arm, Control, Upper, Black, RH (If built before /0/0) 0-0 Arm, Control, Upper, Black, LH (If built after /0/0) 0-0 Arm, Control, Upper, Black, RH (If built after /0/0) 0-0 Strap, Black 0 Washer, Spring Lock Screw Washer 0 Bushing, A-Arm, Long 0-0 0-0 Arm, Control, Lower, Black, LH Arm, Control, Lower, Black, RH 0 Screw 0-0 -0 Shield, CV, Rear, LH Shield, CV, Rear, RH 0 Shaft, A-Arm Bolt Bushing, A-Arm, Short 0-0 Support, Stabilizer, Black 0/0 C
WHEEL, REAR 0 E 00 Polaris Sales Inc. Tire, Rear, x0-0- Rim, Rear, Flat Black Cover, Dust, Hub 00 Nut, Castle 0 Pin, Cotter Washer, Cone Hub, Rear Wheel Stud D 00 Ring, Retaining 0 0 Bearing - - - - - - - Carrier, Wheel Bearing (See Suspension, Rear Pg. C, Ref. ) Bolt Disc, Brake, Rear 0 Valve, Rim Nut, Flange 0/0
TRANSMISSION MOUNTING E 00 Polaris Sales Inc. 0 000 Clamp, Hose 000- AR Line, Fuel 00 T-Fitting 00 Clip, Snap In Nut, Nylok Screw Screw 0-0 Mount, Rear Engine, Black Bolt, Flange 0 Nut, Flange Bracket, Mount, Rear Transmission Bolt, Carriage /0 D
GEARCASE E 00 Polaris Sales Inc. 0 0 0 0 0 0 0 0 0 D
GEARCASE Asm., Main Gearcase Nut Screw Cover Gasket Pawl, Detent O-Ring Shaft, Shift Seal Gear, T 0 Gearcase, Main Tube, Vent Label, Oil Fill/Level Check 0 Bearing 0 Chain, Silent 0 Shaft, Input 0 Bearing Plug Cover, LH Seal 0 0 Screw Bracket, Mount 0 Drum, Shift O-Ring Fork, Shift Pin, Dowel 0 Rail, Shift Shaft Plate, Park 00 Engagement Dog Spring, Wave 0 Engagement Dog 0 Ring, Retaining Washer Gear, T Bearing, Needle Shaft, Reverse Sprocket, T Washer 0 Gear, T Gear, T 0 Gear, T 0 Screw Cover, Bearing 0 Ring Spacer 0 Bearing, Ball 0 Shaft, Pinion, 0T Washer, Thrust Sprocket, T/T Gear, T 0 Shaft, Output, Main, Rear Button, Thrust Shim Shim 0 Cover, Output, Front Screw Shaft, Output, Front Chain, Silent Sprocket, T Bushing 0 0 Clamp, Tie Lockout, Park Pin, Dowel 0 Nut Gear, T Disc, Lockout 0 Star, Detent 0 O-Ring 0 Spring, Compression Switch 0 Ring, Retaining 0 Bellcrank /0 D
HOUSING, FRONT E 00 Polaris Sales Inc. 0 0 Asm., Front Gearcase Kit, Bolt Screw, Set Asm., Cover Plate (Incl. Output Cover, Insert and Coil) Shim, Armature Plate Bearing, Roller Ball Asm., Race/Output Hub (Incl. ) Pin, Dowel Clutch Housing/Ring Gear - - - - - - - Asm., Roll Cage (Incl. Spring and Roll Cage) Spring Kit, Roller 0 Bushing 000 Clamp, Hose 000 AR Line, Fuel 0 Screw D 00 Clamp, Hose Kit, Minor Repair (Incl. O-Rings and Seals) Screw Cover, Input Bearing, Roller Ball Shaft, Pinion, T 0 - - - - - - - Bushing - - - - - - - Gearcase, LH Plug, Oil Fill Bolt, Flange Asm., Drain Plug (Incl. Plug and Washer) Bearing, Needle, Roller Thrust Asm., Clutch (Incl. -) Ring, Retaining, Internal 0 Plate Armature /0
GEARCASE, REAR E 00 Polaris Sales Inc. 0 Asm., Gearcase, Rear Screw Tube, Vent Cover, Rear, LH Pin, Dowel Bearing, Ball Gearcase, Rear, RH 0 Plug Seal 00 Seal 0 Ring, Retaining Bearing, Ball Shaft, Pinion, 0T Bushing Gear, T AR Shim Button, Thrust AR Shim 0/0 D
GEARCASE MOUNTING, REAR E 00 Polaris Sales Inc. Bolt, Flange Screw Screw D 0 Washer, Flat 00 Nut, FLEXLOC 0 Nut, Flange /0
CRANKCASE 0, 0 E 00 Polaris Sales Inc. Seal, Flanged Bearing, Ball Bushing Bearing, Ball 00 Plug Dowel 00 Plug 0 Asm., Crankcase (Incl.-) 0 Plug 0 0 Plug Bearing Seal, Oil Gasket, Cover, Magneto 0000 Asm., Cover, Engine, Magneto 0 Screw D Seal, Flanged 0 Bearing, Main Journal 00 Plug Washer 0 Screw Screw Plate, Baffle 0 Screw 0 Bolt 0 Asm., Pickup, Oil 0 O-Ring, Seal 0000 Plug 0 Ring, Retaining 00 Pin, Dowel /0
CYLINDER and CYLINDER HEAD E 00 Polaris Sales Inc. 0 0 D
CYLINDER and CYLINDER HEAD Screw Cover, Breather 0 Gasket, Breather Screw Cover, Valve Seal, Valve Cover Bolt, Head Gasket - - - - - - - Manifold, Black (See Exhaust System Pg. A, Ref. ) 0 Screw 0 Head, Cylinder Guide, Valve Gasket, Head 0 Kit, Cylinder (Incl. ) 0 Gasket, Base 0 Plug Dowel - - - - - - - Asm., Carburetor (See Carburetor Pg. D, Ref. ) 00 Clamp, Hose Screw 0 Adapter, Carburetor 00 Spark Plug, RCYC Screw 0 Cover, Thermostat 0 Thermostat O-Ring 00 Switch, Themistor 0 Fitting Plate, Breather 0/0 D0
CARBURETOR 0 E 00 Polaris Sales Inc. 0 0 0 0 D
CARBURETOR 00 Ring 00 E-Ring Needle, Jet 0 Ring 0 Asm., Diaphragm Jet, Needle, P- 0 Screw 00 Washer, Spring 00 Asm., Jet Block 0 00 Washer 0 Jet, Main, #. Cap 0 Seal 0 Packing 0 E-Ring 0 Cap 0 Pin, Float 0 Plate 0 O-Ring 0 00 Screw 00 Asm., Float Body 0 Screw 0 Asm., Float 0 Screw 0 Valve, Needle,. 0 O-Ring Jet, Pilot, #. 0 O-Ring 0 Washer 0 0 Spring 0 Adjuster 0 Screw, Adjust 0 Ring 0 Spring 00 Valve, Throttle, 00 Spring 0 Ring 00 Screw - - - - - - - Asm., Throttle Shaft 0 0 Guide, Cable 0 Screw 0 Cover 0 O-Ring Holder, Guide 0 Spring Asm., Plunger 0 Jet, Air, #0 Asm., Carburetor (Incl. -) Spring, Compression 0 00 Asm., Cover 0 Screw /0 D
CRANKSHAFT and PISTON E 00 Polaris Sales Inc. 0 00 Kit, Piston (Incl. -) 0 Circlip, Piston - - - - - - - Pin, Piston 0 Kit, Piston Ring (Incl. Control,Iron, and Chrome Rings) 0 Kit, Crankshaft (Incl.,,,) D Key, Woodruff 0 Kit, Gear Set Screw Washer, Retaining 0 Key, Woodruff Shaft, Balance /0
INTAKE and EXHAUST E 00 Polaris Sales Inc. 0 0 Asm., Rocker Arm 0 Pushrod 0 Kit, Camshaft (Incl. 0) Plate, Thrust Screw 0 Asm., Split Gear (Incl. ) 0 Spring, Compression Washer, Spring D Screw 0 Lifter, Valve Valve, Exhaust Valve, Intake Seal, Valve Guide 0 Spring, Valve Retainer, Spring 00 Retainer, Lock, Valve Stem /0
DIPSTICK E 00 Polaris Sales Inc. 0 Asm., Dipstick 0 Tube, Oil Fill Screw E 0 Clamp O-Ring /0
WATER PUMP E 00 Polaris Sales Inc. 0 Shaft, Oil/Water Pump 0 Bearing, Ball 0 Ring, Retaining - - - - - - - Asm., Split Gear (See Intake and Exhaust Pg. D, Ref. ) Impeller Washer, Flat E 0 Nut, Hex, Nylok Screw 0 Screw 0 Cover Seal, Water Pump 00 Seal, Water Pump /0
OIL PUMP E 00 Polaris Sales Inc. 0 Kit, Oil Pump (Incl., from Water Pump Pg. E, Ref.,,) 00 Filter, Oil 0 Nipple, Oil Filter 0 Screw Housing, Oil Pump 0 Asm., Gerotor Pin, Dowel 00 Spring 00 Washer Screw 0/0 E
MAGNETO and RECOIL E 00 Polaris Sales Inc. 0 Holddown, Wire 00 Asm., Stator Screw Screw 00 Asm., Flywheel 0 Washer Nut, Hex 0 Pulley, Starting 0 Screw 0 0 Asm., Housing Recoil, Lower 0 Bolt 0 Asm., Recoil Housing, Twin Washer, Flat 0 Screw 0 Screw 00 Controller, Ignition 00 Coil, Ignition 0/0 E
STARTING MOTOR E 00 Polaris Sales Inc. Screw 00 Starter 0 Washer E 00 Asm., Bendix Washer, Lock 0 Nut /0
TOOL KIT 0 E 00 Polaris Sales Inc. Kit, Tool (Incl. -) Asm., Tool Box (Incl. 0-) 0 Gauge, Tire Pressure - - - - - - - Screwdriver - - - - - - - Wrench, -0 Open - - - - - - - Wrench, / x / Open - - - - - - - Wrench, Plug - - - - - - - Puller, Spark Plug (Wrench Handle) E Pouch, Tool Kit Wrench, Torx Owner s Manual, 0 Sportsman MV 0 Screw 0 Washer Box, Tool 0 Gasket Lid, Cover 0/0
PRINTED IN THE USA PARTS MANUAL PN 0 and MICROFICHE PN 0/0